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APPLICATION
Ram 25-3500
Note:The application works only on the Mega Cab model Vehicles.
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one OR MORE of the following patents:
6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975; 7,566,064; 7,487,986; 8,157,277;
8,408,571; 9,302,626; 9,561,751; 10,053,017; CA2463717 ©2012 AMP Research. All rights reserved. Printed in USA.
www.amp-research.com
I N S T A L L A T I O N G U I D E
®
Mega Cab
TM
MODEL YR
2013-2017
1/12
AMP Part #
77148-01A
INSTALLATION TIME
3-5 Hours
Professional installation recommended
SKILL LEVEL
1 2 3
4= Experienced
TOOLS REQUIRED
q Safety goggles
q Measuring tape
q 10 mm socket
q 13 mm socket
q 1/2" socket
q Ratchet wrench and extension
q Wire crimpers
q Wire stripper / cutter
q
3 /16" hex key wrench (allen wrench)
q
4mm hex key wrench ( allen wrench )
Electrical tape
q
Weather proof caulking (silicone sealer)
q
Silicone spray
q
WARRANTY
5-Year Limited Warranty
IM77148 rev 02.10.23
4
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Summary of Contents for AMP Research Power Step XL 77148-01A
- Page 1 AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one OR MORE of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975; 7,566,064; 7,487,986; 8,157,277;...
- Page 2 A M P R E S E A R C H P O W E R S T E P – R a m M e g a C a b INSTALLATION GUIDE Attaching motor to Linkage assembly. EXPLODED VIEW Motor Linkage Motor Kit Delta PT screws...
- Page 3 A M P R E S E A R C H P O W E R S T E P – R a m M e g a C a b (A) End cap left (x1) (B) End cap right (x1) (C) T-nut insert (x2) (D) Socket cap screw (x2) (E) End cap wedge right (x1)
- Page 4 A M P R E S E A R C H P O W E R S T E P – R a m M e g a C a b 5/16-18 Socket Cap Screw M5 Washer M6 Flange Bolt 5/16 Flange Bolt Carriage Bolt Button Head Torx...
- Page 5 A M P R E S E A R C H P O W E R S T E P – R a m M e g a C a b OBD II Plug Motor kit LED Light Bracket Linkage Mounting Linkage Mounting Bracket Driver (Front) Bracket Passenger (Front)
- Page 6 A M P R E S E A R C H P O W E R S T E P – R a m M e g a C a b HARDWARE MOUNTING OVERVIEW (passenger side shown) Locate forward most and rearward most mounting provisions on inner sill of truck.
- Page 7 A M P R E S E A R C H P O W E R S T E P – R a m M e g a C a b With Rivet Nut Tool (28) held in place with 19mm Once rivet nuts are in place use a screwdriver to wrench, tighten Hex Bolt until Rivet Nut deforms push back tab in hole to avoid interference with...
- Page 8 A M P R E S E A R C H P O W E R S T E P – R a m M e g a C a b Install provided spacer (22) and M6 bolt (13) into Thread supplied bolts 2x (9) into Front Drive Linkage.
- Page 9 A M P R E S E A R C H P O W E R S T E P – R a m M e g a C a b Prepare large tie-wraps (25) for mounting Power Insert controller (7)into tie-wrap (25) loops and cinch Step Controller (7).
- Page 10 A M P R E S E A R C H P O W E R S T E P – R a m M e g a C a b Route the two Wire Harness (6) legs down over Connect harness to motor.
- Page 11 A M P R E S E A R C H P O W E R S T E P – R a m M e g a C a b OBD II install: Use Supplied Posi Twist connectors to attach the Plug and Play Module to the Harness.
- Page 12 A M P R E S E A R C H P O W E R S T E P – R a m M e g a C a b A M P R E S E A R C H P O W E R S T E P –...
- Page 13 • Registration helps us keep you up to date on product information and offers To view other Amp Research products that may be offered for your vehicle. Please visit: www.amp-research.com Rev 01.05.21...
- Page 14 5-YEAR LIMITED WARRANTY AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only.
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