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AMP Research Power Step XL 77154-01A Installation Manual

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APPLICATION
Chevrolet Silverado 1500/GMC Sierra 1500 - Crew Cab
Chevrolet Silverado 2500/3500 - Crew Cab
Note: The application works only on the Crew Cab model Vehicles.
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one OR MORE of the following patents:
6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975; 7,566,064; 7,487,986; 8,157,277;
8,408,571; 9,302,626; 9,561,751; 10,053,017; CA2463717 ©2012 AMP Research. All rights reserved. Printed in USA.
www.amp-research.com
I N S T A L L A T I O N G U I D E
1/10
AMP Part#
2014-2018
77154-01A
2015-2019
77154-01A (Gas Only)
INSTALLATION TIME
3-5 Hours
Professional installation recommended
SKILL LEVEL
1 2 3
4= Experienced
TOOLS REQUIRED
q Safety goggles
q Measuring tape
q Power Drill
q 10 mm socket
q 13 mm socket
q 1/2" socket
q Ratchet wrench and extension
q Wire crimpers
q Wire stripper / cutter
q
3 /16" hex key wrench (allen wrench)
q
4mm hex key wrench ( allen wrench )
q
Electrical tape
q
Weather proof caulking (silicone sealer)
q
Silicone spray
WARRANTY
5-Year Limited Warranty
4
IM77154 rev 07.27.20

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Summary of Contents for AMP Research Power Step XL 77154-01A

  • Page 1 AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one OR MORE of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975; 7,566,064; 7,487,986; 8,157,277;...

  • Page 2: Exploded View

    A M P R E S E A R C H P O W E R S T E P – C H E V R O L E T / G M C INSTALLATION GUIDE Attaching motor to Linkage assembly. EXPLODED VIEW Motor Socket cap screw...
  • Page 3 A M P R E S E A R C H P O W E R S T E P – C H E V R O L E T / G M C (A) End cap left (x1) (B) End cap right (x1) (C) T-nut insert (x2) (D) Socket cap screw (x2) (E) End cap wedge right (x1)
  • Page 4 A M P R E S E A R C H P O W E R S T E P – C H E V R O L E T / G M C 5/16-18 M8 U-nut M5 Hex Bolt Socket Cap Screw M6 Flange Bolt M5 Washer...
  • Page 5 A M P R E S E A R C H P O W E R S T E P – C H E V R O L E T / G M C Insert and position Carriage bolts (15) into slot on rail (4). Insert from either end of rail. Using Flange Nuts (12) provided assemble Brackets 2x (27) &...
  • Page 6 A M P R E S E A R C H P O W E R S T E P – C H E V R O L E T / G M C Thread supplied bolts 2x (8) into Rear Drive Linkage. Install provided spacer (17) and M6 bolt (12) into Repeat step for Front Idler Linkage.
  • Page 7 A M P R E S E A R C H P O W E R S T E P – C H E V R O L E T / G M C A: Using a 13mm socket tighten 3 bolts along pinch weld first. Torque to 16ft-lbs. B: Next torque 3 upper sill bolts to 16ft-lbs.
  • Page 8 A M P R E S E A R C H P O W E R S T E P – C H E V R O L E T / G M C Route wire harness along the frame and back towards Connect harness to motor.
  • Page 9 A M P R E S E A R C H P O W E R S T E P – C H E V R O L E T / G M C OBD II install: Use Supplied Posi Twist connectors to attach the Plug and Play Module to the Harness.

  • Page 10: Final System Check

    A M P R E S E A R C H P O W E R S T E P – C H E V R O L E T / G M C Check that all doors activate the Power Step and the LED Lights work when doors open and close.
  • Page 11 • Registration helps us keep you up to date on product information and offers To view other Amp Research products that may be offered for your vehicle. Please visit: www.amp-research.com Rev 01.05.21...

  • Page 12: Year Limited Warranty

    5-YEAR LIMITED WARRANTY AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only.