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AMP Research Power Step 77121-01A Installation Manual

Jeep wrangler jk 2dr 2007-2018
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APPLICATION
Jeep Wrangler JK 2Dr
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents:
6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©2012 AMP Research. All rights reserved.
Printed in USA.
www.amp-research.com
I N S T A L L A T I O N G U I D E
2007-2018
1/11
AMP Part #
77121-01A
INSTALLATION TIME
3-5 Hours
Professional installation recommended
SKILL LEVEL
1 2 3
4= Experienced
TOOLS REQUIRED
q Safety goggles
q Measuring tape
q 10 mm socket
q 13 mm socket
q 1/2" socket
q Ratchet wrench and extension
q Wire crimpers
q Wire stripper / cutter
q
3 /16" hex key wrench (allen wrench)
q
4mm hex key wrench ( allen wrench )
Electrical tape
q
Weather proof caulking (silicone sealer)
q
Silicone spray
q
WARRANTY
5-Year Limited Warranty
IM77121 rev 5.1.19
4

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Summary of Contents for AMP Research Power Step 77121-01A

  • Page 1 AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©2012 AMP Research. All rights reserved.

  • Page 2: Exploded View

    A M P R E S E A R C H P O W E R S T E P – J e e p W r a n g l e r J K EXPLODED VIEW • Motor • Hex Head Bolt CAUTION: HANDLE WITH CARE.

  • Page 3: Rail Assembly

    A M P R E S E A R C H P O W E R S T E P – J e e p W r a n g l e r J K (A) End cap left (x1) (B) End cap right (x1) (C) T-nut insert (x2) (D) Socket cap screw (x2)
  • Page 4 A M P R E S E A R C H P O W E R S T E P – J e e p W r a n g l e r J K 5/16 Flange Bolt Controller STA Posi Tap 5/16 Button Wire harness...
  • Page 5 A M P R E S E A R C H P O W E R S T E P – J e e p W r a n g l e r J K Support Tab LED Lamp LED Light Bracket Cinch Fastener CRH Motor Motor Cover...
  • Page 6 A M P R E S E A R C H P O W E R S T E P – J e e p W r a n g l e r J K Insert U nut into position for front Idler Linkage mounting position. Assemble Support tab(25) to Linkage mounting bracket with supplied bolts(9) and nuts(16).
  • Page 7 A M P R E S E A R C H P O W E R S T E P – J e e p W r a n g l e r J K Slide 4 carriage bolts(13) into rail pocket of driver side rail.
  • Page 8 A M P R E S E A R C H P O W E R S T E P – J e e p W r a n g l e r J K Using a 13mm socket Torque linkage bolts 4x Attach motor to linkage.
  • Page 9 A M P R E S E A R C H P O W E R S T E P – J e e p W r a n g l e r J K Lift carpet. Slit rubber grommet and pass trig- Remove passenger side front door sill.
  • Page 10 A M P R E S E A R C H P O W E R S T E P – J e e p W r a n g l e r J K On driver side, run Wire Harness leg down and along underside of the vehicle floor and frame to front Drive Linkage.

  • Page 11: Final System Check

    A M P R E S E A R C H P O W E R S T E P – J e e p W r a n g l e r J K Reinstall Fuses from Powerstep Wire Harness. Check that all doors activate the Power Step and the LED Lights work when doors open and close.

  • Page 13: Year Limited Warranty

    5-YEAR LIMITED WARRANTY AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only.