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APPLICATION
Dodge Ram Regular Cab * 1500
Dodge Ram Quad Cab *
Dodge Ram Crew Cab
Dodge Ram Regular Cab *
Dodge Ram Crew Cab
Dodge Ram Mega Cab
*Modification required to running board assembly. See Item 1 on page 3.
NOTE: EXCLUDES CHASSIS CAB MODELS WITH DIESEL ENGINES.
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one OR MORE of the following patents:
6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975; 7,566,064; 7,487,986; 8,157,277;
8,408,571; 9,302,626; 9,561,751; 10,053,017; CA2463717 ©2012 AMP Research. All rights reserved. Printed in USA.
www.amp-research.com
I N S T A L L A T I O N G U I D E
®
MODEL YR
2013 - 2015
1500
2013 - 2015
1500
2013 - 2015
2500/3500
2013 - 2015
2500/3500
2013 - 2015
2500/3500
2013 - 2015
1/15
TM
PART #
76138-01A
REV B
76138-01A
REV B
76138-01A
REV B
76138-01A
REV B
76138-01A
REV B
76138-01A
REV B
INSTALLATION TIME
3-5 Hours
Professional installation recommended
SKILL LEVEL
2
3
1
4= Experienced
TOOLS REQUIRED
q Safety goggles
q Measuring tape
q 13mm wrench
q 19mm wrench
q 13mm socket
q 10mm socket
q Ratchet wrench and extension
q Wire stripper / cutter
q 3/16" hex key (allen wrench)
q 4mm hex key (allen wrench)
q Rivet Tool
q 1/8", 9/32" and 3/16" Drill Bit
q T27 torx Bit
q Center Punch
q Anti Corrosion Paint
q Electrical tape
WARRANTY
5-Year Limited Warranty
IM76138 rev 03.02.22
4
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Summary of Contents for AMP Research Power Step 76138-01A
- Page 1 AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 5:00 PM PST Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one OR MORE of the following patents: 6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975; 7,566,064; 7,487,986; 8,157,277;...
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Page 2: Exploded View
A M P R E S E A R C H P O W E R S T E P – D O D G E R A M INSTALLATION GUIDE Motor to linkage assembly NOTE: The motors will be attached on step 30 (page 13). EXPLODED VIEW •... - Page 3 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Note: Some Applications require modification. PARTS LIST AND HARDWARE IDENTIFICATION Application Cut Length Crew Cab, Mega Cab 79”...
- Page 4 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M PARTS LIST AND HARDWARE IDENTIFICATION Rivet Nut Controller STA Rivet Nut Tool Wire Harness M8 Hex bolt Blind Rivet...
- Page 5 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M NOTE: 1500 RAM Only! Powerstep installations require additional steps and come with the required additional hardware. Please read and carefully follow the instructions in Step 1 for your vehicle model.
- Page 6 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M HARDWARE MOUNTING OVERVIEW (passenger side shown) Locate forward most and rearward most mounting provisions on inner sill of truck.
- Page 7 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Once rivet nuts are in place use a screwdriver to With Rivet Nut Tool held in place with 19 mm wrench, tighten Hex Bolt until Rivet Nut deforms and secures push back tab in hole to avoid interference with itself to the sheet metal (110 in-Lbs.
- Page 8 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Using a T27 Torx driver start torx bolts and washers. Snug bolts but do not tighten. Note on 2013- current models with pre stamped holes filing may be required if holes do not line up.
- Page 9 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Install boards: Slide mounting T-Nut of board into position and attach to linkages. Shift board forward as much as possible for proper clearance.
- Page 10 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Prepare large tie-wraps for mounting Power Step Insert controller into tie-wrap loops and cinch down Controller.
- Page 11 Tape leading end of wires together and push through rubber boot to cabin side of the firewall. Silicon lubricant may be used for ease of passage. The trigger wires will come out just above and to the left of the brake pedal.
- Page 12 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M OBD II install: Use Supplied Posi Twist connectors to attach the Plug and Play Module to the Harness.
- Page 13 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M Route the two Wire Harness legs down over the wheel Using a 4mm hex key torque bolts to 36 in-lbs. wells toward Motor Linkages, long leg across to the See page 2 for motor installation instructions.
- Page 14 A M P R E S E A R C H P O W E R S T E P – D O D G E R A M On each side of the vehicle measure from the front Drill a 9/32” hole through the pinch weld at marked locations.
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Page 15: Final System Check
A M P R E S E A R C H P O W E R S T E P – D O D G E R A M With linkage resting square on the hex bolts Using Using a Rivet Gun install rivets. a 3/16”... - Page 16 • Registration helps us keep you up to date on product information and offers To view other Amp Research products that may be offered for your vehicle. Please visit: www.amp-research.com Rev 01.05.21...
- Page 17 5-YEAR LIMITED WARRANTY AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only.
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