Rottler F9A Maintenance And Parts Manual

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Installation manual (25 pages)

Operation manual (50 pages)

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8029 S 200th St. Kent, WA 98032 USA | www.rottlermfg.com | Ph: 253-872-7050 | Fax : 253-395-0230

09.26.2021

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Page 1 8029 S 200th St. Kent, WA 98032 USA | www.rottlermfg.com | Ph: 253-872-7050 | Fax : 253-395-0230 09.26.2021...
Page 2 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 3: Parts Ordering
PARTS ORDERING For optional equipment catalogs, please visit https://www.rottlermfg.com/documentation.php For fastest service ordering parts or equipment, contact us via e-mail with the information below. For customers within the U.S., send emails to parts@rottlermfg.com, for customers outside of the U.S., use intlparts@rottlermfg.com Have the following information on hand to expedite the ordering process: 1.
Page 4: Manual Sections
MANUAL SECTIONS INTRODUCTION MAINTENANCE TROUBLESHOOTING MACHINE PARTS 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 5: Table Of Contents
Section 1: Introduction F9A &F10A Maintenance and Parts Manual INTRODUCTION Contents Introduction .........................1-1 Description ........................1-2 Disclaimer ........................1-2 Limited Warranty ......................1-3 Online Documentation Access ...................1-4 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230...
Page 6: Introduction
“Installation Report” located in the Installation Chapter of this manual. We suggest that the new user(s) of the F9A & F10A read the “Control Definitions” section of the Operations Manual to understand how the F9A & F10A operates.
Page 7: Description
Parts Manual Description The model F9A & F10A is a precision, single point high-speed boring unit. The F9A & F10A can be equipped with tooling and accessories for re-boring most passenger car and truck engines, both In-line V-blocks. F9A & F10As can be easily tooled for a wide range of engines, including European and Asian engines. The F9A &...
Page 8: Limited Warranty
Should a product not be as warranted, Rottler sole obligation shall be, at its option, to repair, correct or replace the product or to refund the amounts paid for the Product upon its return to a location designated by Rottler.
Page 9: Online Documentation Access
Online Documentation Access Online documentation for machines and optional equipment, including manuals and catalogs, can be accessed at the Rottler website. To access documentation open your browser and navigate to https://www.rottlermfg.com. Scroll to the bottom of the page and under the Owner Resources title click the type of documentation you want to access.
Page 10 Section 1: Introduction F9A &F10A Maintenance and Parts Manual 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 11 Section 2: Maintenance F9A &F10A Maintenance and Parts Manual MAINTENANCE Contents Maintenance ....................... 2-4 Lubrication ......................... 2-4 Vertical Ballscrew ..........................2-4 Vertical Ballscrew Bearings ....................... 2-5 Outer Spindle ............................. 2-5 Inner Spindle: Oiler Setting ........................ 2-5 Clamp Arms ............................2-5 Lubrication Illustration ........................
Page 12: Maintenance
Section 2: Maintenance F9A &F10A Maintenance and Parts Manual Maintenance Lubrication Refer to the illustration. Below are directions, that explain where and how to add oil to the various lubrication systems. Vertical Ballscrew The vertical ballscrew runs through the upper housing. Run the machine down to its lowest travel position.
Page 13: Lubrication Illustration
Section 2: Maintenance F9A &F10A Maintenance and Parts Manual Lubrication Illustration OUTER SPINDLE VERTICAL BALLSCREW VERTICAL BALLSCREW BEARINGS Air Adjustments Float The float regulator is located at the rear of the spindle base on the bottom of the interconnect box.
Page 14: Tilt
Tilt Locate the Tilt regulator on the right hand side of the rear interconnect box. The Tilt on the F9A/F10A is used to clear the cutting tool from the side of the cylinder when retracting from a bore. If you are not getting adequate tilt for the tool to clear the bore, an adjustment is necessary.
Page 15: Pressure Switch
The pressure switch is a solid state device that opens and closes at certain air pressure settings. It should be set on the F9A & F10A to 70 PSI. If the main intake pressure goes below 70 PSI the pressure switch is designed to open and cut power from all drives. This is so the spindle base clamps do not break loose during a bore with the spindle still rotating.
Page 16: Spindle Maintenance
Section 2: Maintenance F9A &F10A Maintenance and Parts Manual Spindle Maintenance Spindle Sweep The spindle must be swept into the main bed for accurate boring. If you are seeing “shadowing” in the bore the spindle may need to be swept in.
Page 17: Outer Spindle Bushing Adjustment
Section 2: Maintenance F9A &F10A Maintenance and Parts Manual Outer Spindle Adjustment • The main spindle bearings are tapered split cast iron rings, held in a seat by an adjustment nut. • These bearings normally require no adjustment for many boring cycles.
Page 18: Inner Spindle Adjustment
Section 2: Maintenance F9A &F10A Maintenance and Parts Manual Inner Spindle Adjustment This machine is equipped with bearings at the top and bottom of the Inner Spindle. It is very important to properly adjust the pre-load of these bearings. Setting these bearings either too tight or too loose can greatly reduce bearing life or destroy them all together.
Page 19: Centering Motor And Housing Belt Adjustment
Section 2: Maintenance F9A &F10A Maintenance and Parts Manual Centering Motor and Housing Belt Adjustment The Centering Motor Housing is located on top of the Upper Housing. The Centering Motor is mounted to the top of this housing. The Centering Motor and Housing can be accessed without taking off the machine shroud, however it is much easier to work on when the shroud is removed.
Page 20: Spindle Drive Belt Removal, Replacement, And Adjustment
Thrust Overload The drive that controls the vertical motor on the F9A & F10A machines, will trip out when a vertical stall occurs. This is a condition that happens when the machine is fed or rapid traveled into the top of a work piece.
Page 21: Spindle Overload
Section 2: Maintenance 2-11 F9A &F10A Maintenance and Parts Manual Spindle Overload If the spindle is turning, as in boring or counter-boring, and the tool bit hits an obstruction, the drive that controls the spindle motor will trip out. This can happen if there is an unseen web at the bottom of a bore, or if the machine is extremely off center when a cut is started.
Page 22: Inner Spindle Removal
Section 2: Maintenance 2-12 F9A &F10A Maintenance and Parts Manual Inner Spindle Removal Raise the spindle all the way to the top of its travel. Move the spindle base to the extreme left of its travel. Disconnect all power to the machine before proceeding.
Page 23: Replacing Motherboard Battery
Section 2: Maintenance 2-13 F9A &F10A Maintenance and Parts Manual Replacing the Motherboard Battery If computer fails to boot up and you get a CMOS error message on the screen, then the battery on the computer motherboard has failed and needs to be replaced.
Page 24 Section 2: Maintenance 2-14 F9A &F10A Maintenance and Parts Manual Remove the 6 screws indicated by the arrows from the cover. Remove the cover. Locate the battery on the motherboard. 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230...
Page 25 Section 2: Maintenance 2-15 F9A &F10A Maintenance and Parts Manual Push the battery retention clip away from the battery. When the clip is released the battery will pop up. Remove the battery and place new battery in the battery holder.
Page 26: Ballscrew Assembly References
Section 2: Maintenance 2-16 F9A &F10A Maintenance and Parts Manual Ballscrew Assembly References Alignment Definitions for Angular Bearings and Belleville Washers Bearing Alignment Belleville Washer Alignment Z-Axis Ballscrew Lower Bearing Stacking Order Install 1 bearing with open end up. Install 2 bearing with closed end up.
Page 27 Section 2: Maintenance 2-17 F9A &F10A Maintenance and Parts Manual Inner Spindle Lower Section Bearing Stacking Order Install 2nd bearing with closed end down. Install 1st bearing with open end down. Cross Section View 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230...
Page 28: Digital Micrometer Setting Instructions
Section 2: Maintenance 2-18 F9A &F10A Maintenance and Parts Manual Digital Micrometer setting instructions: Turn the thimble until the ‘0’ line on the thimble lines up with the vertical line nearest the spindle lock ring. Determine which cutter head bore range the micrometer is going to be used on. ( example; 2.9 – 6.0 ) We want to initially set the micrometer to the minimum bore diameter of this cutterhead.
Page 29 Section 2: Maintenance 2-19 F9A &F10A Maintenance and Parts Manual To set or edit micrometer: Press and hold the set/on button and the + or – button at the same time. “Set” will flash in the display. This places the micrometer in edit mode. (CAUTION: use a pencil tip or something similar to gently push the small round buttons - they are quite small and a bit delicate.)
Page 30 Section 2: Maintenance 2-20 F9A &F10A Maintenance and Parts Manual Loosen the set screw holding the large diameter anvil. Slide the anvil back out of the way. Place the tool holder used to bore the hole into the micrometer frame. Slide the location nub on the back of the tool holder gently up against the end of the digital micrometer shaft.
Page 31 Section 2: Maintenance 2-21 F9A &F10A Maintenance and Parts Manual Back the digital micrometer shaft off, then bring it up to touch the tool holder and recheck that the numbers in the display are the same as the numbers previously shown.
Page 32 Section 2: Maintenance 2-22 F9A &F10A Maintenance and Parts Manual Procedure: The short vertical lines that cross the horizontal scale on the micrometer sleeve are reference marks. Set the zero on the micrometer thimble even with the first vertical line and note the size shown in the digital display.
Page 33 Section 2: Maintenance 2-23 F9A &F10A Maintenance and Parts Manual 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 34: Troubleshooting
Rottler Factory Service at service@rottlermfg.com for assistance and your service request. You may also call Rottler at 1-800-452-0534 or 1-253-872-7050 Please ensure you have the Machine Model and Serial Number available when contacting Rottler for Service 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230...
Page 35: Fault And Error Codes
Section 3: Troubleshooting F9A &F10A Maintenance and Parts Manual Troubleshooting Fault and Error Codes Fault Possible Cause Possible Solutions Spindle Falling Outer bushings too loose. Refer to operator manual for adjustment When Power is procedures. Off. Chatter in bore. Inner spindle out of adjustment.
Page 36 Section 3: Troubleshooting F9A &F10A Maintenance and Parts Manual Problem: Icon On Screen Does Not Move To Area Touched. Solution: Follow the procedure below to recalibrate the touchscreen. 1. Get to the Alignment screen. 1. If an Elo icon is available in the tool tray at the lower right side of the desktop, click it, then click Align.
Page 37 Section 3: Troubleshooting F9A &F10A Maintenance and Parts Manual 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 38 Section 4: Machine Parts F9A &F10A Maintenance and Parts Manual MACHINE PARTS CONTENTS Machine Parts ...................... 2-4 Electrical Enclosure ..................... 2-4 Computer Components ....................... 2-4 Electrical Panel Components ...................... 2-5 Air Logic Diagram ...................... 2-10 Spindle Base Assembly ..................... 2-13 Spindle Base ..........................
Page 39: Machine Parts
Section 4: Machine Parts F9A &F10A Maintenance and Parts Manual Machine Parts Electrical Enclosure 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 40: Electrical Panel Components
Section 4: Machine Parts F9A &F10A Maintenance and Parts Manual Electrical Panel Components 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 41: Spindle Base Assembly
Section 4: Machine Parts F9A &F10A Maintenance and Parts Manual Spindle Base Assembly 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 42 Section 4: Machine Parts F9A &F10A Maintenance and Parts Manual 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 43: Upper Housing Driven Sprocket
Section 4: Machine Parts F9A &F10A Maintenance and Parts Manual Upper Housing Driven Sprocket 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 44 Section 4: Machine Parts F9A &F10A Maintenance and Parts Manual Chip Shield Parts 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 45: Block Clamp Assembly
Section 4: Machine Parts F9A &F10A Maintenance and Parts Manual Block Clamp Assembly 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 46 Section 4: Machine Parts F9A &F10A Maintenance and Parts Manual Air Line Diagram 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 092621...
Page 47 Other substances and materials are used in the manufacture, testing, and shipping of this machine. A complete list of the Safety Data Sheets of substances and materials used by Rottler Manufacturing during manufacturing, testing, and shipping is located on the Manual flash drive shipped with the machine.
Page 48: Section 1: Identification
Section 5: Safety Data Sheets F9A &F10A Maintenance and Parts Manual Page 1/7 LBPH814633 – Megaflow® AW HVI Hydraulic Oil 22-100 Issue Date: 07-Sep-2017 Status: FINAL Safety Data Sheet According to OSHA HCS 2012 (29 CFR 1910, 1200), Health Canada (SOR/2015-17), and Mexico NOM-018-STPS-2015...
Page 49: Section 4: First Aid Measures
Section 5: Safety Data Sheets F9A &F10A Maintenance and Parts Manual Page 2/7 LBPH814633 – Megaflow® AW HVI Hydraulic Oil 22-100 Issue Date: 07-Sep-2017 Status: FINAL SECTION 4: First Aid Measures Eye Contact: If irritation or redness develops from exposure, flush eyes with clean water. If symptoms persist, seek medical attention.
Page 50: Section 6: Accidental Release Measures
Section 5: Safety Data Sheets F9A &F10A Maintenance and Parts Manual Page 3/7 LBPH814633 – Megaflow® AW HVI Hydraulic Oil 22-100 Issue Date: 07-Sep-2017 Status: FINAL SECTION 6: Accidental Release Measures Personal precautions, protective equipment, and emergency procedures: This material may burn but will not ignite readily.
Page 51: Section 9: Physical And Chemical Properties
Section 5: Safety Data Sheets F9A &F10A Maintenance and Parts Manual Page 4/7 LBPH814633 – Megaflow® AW HVI Hydraulic Oil 22-100 Issue Date: 07-Sep-2017 Status: FINAL Eye/Face Protection: The use of eye/face protection is not normally required; however, good industrial hygiene practice suggests the use of eye protection that meets or exceeds ANSI Z.87.1 whenever working with chemicals.
Page 52: Section 12: Ecological Information
Section 5: Safety Data Sheets F9A &F10A Maintenance and Parts Manual Page 5/7 LBPH814633 – Megaflow® AW HVI Hydraulic Oil 22-100 Issue Date: 07-Sep-2017 Status: FINAL Serious Eye Damage/Irritation: Not expected to be irritating. Skin Sensitization: No information available on the mixture, however none of the components have ben classified for skin sensitization (or are below the concentration threshold for classification).
Page 53: Section 16: Other Information
Section 5: Safety Data Sheets F9A &F10A Maintenance and Parts Manual Page 6/7 LBPH814633 – Megaflow® AW HVI Hydraulic Oil 22-100 Issue Date: 07-Sep-2017 Status: FINAL Packing Group: None Environmental Hazards: This product does not meet the DOT/UN/IMDG/IMO criteria of a marine pollutant Special Precautions for User: If shipped by land in a packaging having a capacity of 3,500 gal or more, the provisions of 49 CFR, Part 130 apply.
Page 54 Section 5: Safety Data Sheets F9A &F10A Maintenance and Parts Manual Page 7/7 LBPH814633 – Megaflow® AW HVI Hydraulic Oil 22-100 Issue Date: 07-Sep-2017 Status: FINAL 8029 S 200 Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230...
Page 55: Safety Data Sheet
Section 5: Safety Data Sheet F9A &F10A Maintenance and Parts Manual SAFETY DATA SHEET 1. Identification Product Identifier NAPA® White Lithium Grease Other Means of Identification Product Code No. 095037 (Item# 1008003) Recommended Use Lubricating grease Recommended Restrictions None known...
Page 56 Section 5: Safety Data Sheet F9A &F10A Maintenance and Parts Manual Precautionary Statement Prevention Obtain special instructions before use. Do not handle until all safety precautions have been read and understood. Keep away from heat/sparks/open flames/hot surfaces. No spoking. Do not spray on an open flame or other ignition source.
Page 57 Section 5: Safety Data Sheet F9A &F10A Maintenance and Parts Manual Ingestion Call a physician or poison control center immediately. Rinse mouth. Do not induce vomiting. If vomiting occurs, keep head low so that stomach content does not get into the lungs.
Page 58 Section 5: Safety Data Sheet F9A &F10A Maintenance and Parts Manual 7. Handling and Storage Precautions for safe handling Obtain special instructions before use. Do not handle until all safety precautions have been read and understood. Minimize fire risks from flammable and combustible materials (including combustible dust and static accumulating liquids) or dangerous reactions with incompatible materials.
Page 59 Section 5: Safety Data Sheet F9A &F10A Maintenance and Parts Manual Distillates (petroleum), hydrotreated 500 ppm heavy naphthenic (CAS 64742-52-5) 5 mg/m3 Inhalable fraction n-hexane (CAS 110-54-3) 50 ppm Zinc oxide (CAS 1314-13-2) STEL 10 mg/m3 Respirable fraction 2 mg/m3...
Page 60 Section 5: Safety Data Sheet F9A &F10A Maintenance and Parts Manual Skin Protection Hand Protection Wear protective gloves such as: Nitrile, Polyvinyl chloride (PVC), Viton/butyl. Other Wear appropriate chemical resistant clothing. Respiratory Protection If engineering controls are not feasible or if exposure exceeds the applicable exposure limits, use a NIOSH-approved cartridge respirator with an organic vapor cartridge.
Page 61 Section 5: Safety Data Sheet F9A &F10A Maintenance and Parts Manual Skin Contact Causes skin irritation. Eye Contact Causes eye irritation. Ingestion Droplets of the product aspirated into the lungs through ingestions or vomiting may cause a serious chemical pneumonia.
Page 62 Section 5: Safety Data Sheet F9A &F10A Maintenance and Parts Manual Aspiration hazard May be fatal if swallowed and enters airways. If aspirated into lungs during swallowing or vomiting, may cause chemical pneumonia, pulmonary injury or death. Chronic Effects Prolonged inhalation may be harmful 12.
Page 63: Regulatory Information
Section 5: Safety Data Sheet F9A &F10A Maintenance and Parts Manual 14. Transport Information UN Number UN1950 UN proper shipping name Aerosols, flammable, Limited Quantity Transport hazard class(es) Class Subsidiary risk Label(s) Packing group Not applicable Special precautions for user...
Page 64 Section 5: Safety Data Sheet F9A &F10A Maintenance and Parts Manual Spills or releases resulting in the loss of any ingredient at or above its RQ require immediate notification to the National Response Center (800-424-8802) and to your Local Emergency Planning Committee...
Page 65 Section 5: Safety Data Sheet F9A &F10A Maintenance and Parts Manual International Inventories Country(s) or Inventory Name On Inventory region (yes/no)* Australia Australian Inventory of Chemical Substances (AICS) Canada Domestic Substances List (DSL) Canada Non-Domestic Substances List (NDSL) China Inventory of Existing Chemical Substances in China (IECSC)

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