Rottler EM69P CNC 5 AXIS Installation Manual
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Rottler EM69P CNC 5 AXIS Installation Manual

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Summary of Contents for Rottler EM69P CNC 5 AXIS

  • Page 3 PARTS ORDERING For optional equipment catalogs, please visit https://www.rottlermfg.com/documentation.php For fastest service ordering parts or equipment, contact us via e-mail with the information below. For customers within the U.S., send emails to parts@rottlermfg.com, for customers outside of the U.S., use intlparts@rottlermfg.com Have the following information on hand to expedite the ordering process: 1.
  • Page 4 MANUAL SECTIONS INTRODUCTION INSTALLATION...

  • Page 5: Table Of Contents

    Section 1 Introduction EM69P Manual INTRODUCTION Contents Introduction ........................1 1 Description ........................1 2 Disclaimer ........................1 2 Limited Warranty ......................1 2 Online Documentation Access ...................13 www.rottlermfg.com...

  • Page 6: Introduction

    READ THE SAFETY CHAPTER BEFORE INSTALLING MACHINE. THOROUGHLY UNDERSTAND ALL SAFETY ISSUES BEFORE OPERATING MACHINE. ATTENTION OWNER/BUSINESS MANAGER To validate the warranty on your new Rottler machine, please be sure to sign and complete the “Installation Report” located in the Installation Chapter of this manual.

  • Page 7: Description

    The products are warranted upon delivery to conform to their published specifications and to be free from defects in material and workmanship under normal use for a period of one year from shipment. Should a product not be as warranted, Rottler sole obligation shall be, at its option, to repair, correct or replace the www.rottlermfg.com...

  • Page 8: Online Documentation Access

    Section 1 Introduction EM69P Manual product or to refund the amounts paid for the Product upon its return to a location designated by Rottler. No warranty shall extend to rapid wear Products (including tooling) or to Products which have been...
  • Page 9 Section 1 Introduction EM69P Manual If a log in window pops up asking for user name and password fill in the blanks as shown. www.rottlermfg.com...
  • Page 10 EM69P Manual Section 2 Installation INSTALLATION Contents INSTALLATION REPORT .....................2- Rottler EM69P Pre-Install Checklist ................2- Machine Travel Dimensions ....................2- Front Dimensions ...........................2-15 Side Dimensions ..........................2-16 Clearance Dimensions ....................... 2- Leveling Bolt Locations ..................... 2- Leveling and Alignment ........................2-19 Installation Procedure ....................2- Location ..........................

  • Page 11: Installation Report

    EM69P Manual Creating a Skype Account ..................2- ATTENTION OWNER/BUSINESS MANAGER To validate the warranty on your new Rottler machine, please be sure to sign the installation report after the installation technician has installed the machine and verified the machine is operating correctly and given the operators operation and maintenance training.
  • Page 12 Section 2 Installation EM69P Manual Customer responsibility prior to the arrival of Rottler Sales/Service technician. Please Initial each item when it is completed. Customer is responsible for providing electricity to machine in a manner that meets the local electrical code requirements.
  • Page 13 ______Have Internet connection available for the machine. Either via Ethernet cable or Wireless (Wi-Fi). The machine comes equipped with a wireless USB adapter. Rottler technician Installation checklist: ______BEFORE turning power on to the machine. Check all wires for security by using the correct screw driver and turning CW until movement stops.
  • Page 14 ______Clean any rust inhibitor from the machine surfaces. Remove the way covers from the front and back of the Y (In/Out) Axis. Clean the rust inhibitor from exposed areas of the In/Out and Vertical axis. If the side trays for the Horizontal have been put on the machine, remove them. Use cleaner such as WD40 or Kerosene to clean the ways.
  • Page 15 ______Once the machine has been fully setup and is ready for operation create a Skype account for the machine following the instructions in the Installation Section of the manual. ______Explain to the customer and the operator how the to log onto Skype and communicate with Rottler when needed.
  • Page 16 ______The following is a checklist to go through every time the machine is started to begin a cut or automatic cycle. • Work piece secure • RPM set • Feed Rate set • Correct program in use • Program oriented correctly (vertical zero at correct place) Guards in place •...
  • Page 17 Rottler equipment. It is the responsibility of the end user of Rottler equipment to determine the final dimensions and finishes of the workpiece that they are working on. Any information regarding final dimensions and...

  • Page 18: Rottler Em69P Pre-Install Checklist

    Rottler EM69P Pre-Install Checklist Tool Changer Assembly must be Installed by Rottler Factory Trained Technician Tool changer may have to be installed on machine before final position If there are any clearance issues in final location contact your Rep This checklist is to get you prepared to have the necessary equipment available and ready for the...
  • Page 19 ______Machine Pick-up Points • Lifting hooks located in the top of the back column and Front Lifting hooks located under the front way cover (Remove way cover). • Lift machine evenly Machine Height and Clearance ______ Vertical height of machine is 10 ft. / 3.048 m. •...
  • Page 20 ______ Need 4 straps or chains of even length of at least 3.5 ft. / 1.1m above from the lifting points. _____ (If using straps it might need top be double length to loop around lifting points) www.rottlermfg.com...
  • Page 21 www.rottlermfg.com...
  • Page 22 ______Install machine with jack pads under jacking bolts. Refer to the Machine Installation section in the manual for proper uncrating and leveling instructions. ______Remove fixtures and misc. from machine and clean. ______Rough level the machine. Air Supply to Machine _____Air supply to the machine. Minimum 100 PSI of clean, dry air. Connecting to the back of the column of the machine.
  • Page 23 50 or 60 Hertz 60 amps See illustration for correct connection of “measured” incoming power. Connect three phase wiring to the power terminals located in the main rear enclosure, located on the right rear of machine base. The connection terminals are located on the DIN rail. Connect high leg of 3 phase power to L3 blue terminal. Attach other 2 power lines to terminal blocks L1 and L 2.

  • Page 24: Machine Travel Dimensions

    Machine Travel Dimensions Front Dimensions Side Dimensions www.rottlermfg.com...

  • Page 25: Clearance Dimensions

    Clearance Dimensions www.rottlermfg.com...
  • Page 26 Clearance dimensions were not available at the time of this manuals publication. Contact Rottler Sales for clearance dimensions. www.rottlermfg.com...

  • Page 27: Leveling Bolt Locations

    Leveling and Alignment Leveling the EM69P properly is very important if you are to use the EM69P to its full blue printing capabilities as well as maximizing the use of Rottler fixturing. Use the following instructions to properly level the EM69P.
  • Page 28 Make sure there is equal pressure on each of the leveling bolts. Remove he protective rubber cover, located behind the table, from the Y-Axis (In/Out). Place the level on the Y-Axis ways, level the ways in both directions (Horizontal / In-Out) within .0005”. Check the level in both directions on the Table.

  • Page 29: Installation Procedure

    Installation Procedure IMPORTANT! Placement of Machine It is critical that the machine be placed in an area of the facility that has a stable thermal environment. The machine should be kept away from direct sunlight, large heating units, and doorways that would allow outside air direct contact on the machine.

  • Page 30: Grounding

    Voltage measured between the phases must be between 208VAC and 240VAC, while phases 1 and 2 to ground must be ~120VAC. Phase 3 to ground is allowed to measure up to 208VAC. Electrically connect in accordance with national and local electrical codes.

  • Page 31: Phase Converters

    If a transformer is necessary for machine installation, please refer to the diagram below for connection information. Transformers must be sized to meet the minimum power requirements listed above. Consult a Licensed Electrician in your area for transformer selection and installation. Phase Converters It is always preferred to provide Three Phase Power directly from the electrical service to the machine.
  • Page 32 www.rottlermfg.com...
  • Page 33 Creating a Skype Account Click on “Create an account” Click on “Use your email instead” Click on “Get new email address” www.rottlermfg.com...
  • Page 34 Name the email account using the Rottler machine Model and Serial number. Ex. H85A111, EM69P001 Create a password that is easy to remember. Uncheck the box to receive emails from Microsoft. First Name: Model-Serial Number Ex. EM105-113 Last Name: RottlerMfg Select your Country/Region Birthday: Today’s Date, 1992...

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