Related Manuals for Rottler EM103H Series
Summary of Contents for Rottler EM103H Series
- Page 1 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 102021...
- Page 2 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 102021...
- Page 3 PARTS ORDERING For optional equipment catalogs, please visit https://www.rottlermfg.com/documentation.php For fastest service ordering parts or equipment, contact us via e-mail with the information below. For customers within the U.S., send emails to parts@rottlermfg.com, for customers outside of the U.S., use intlparts@rottlermfg.com Have the following information on hand to expedite the ordering process: 1.
- Page 4 MANUAL SECTIONS INTRODUCTION INSTALLATION 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 102021...
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Page 5: Table Of Contents
Section 1: Introduction EM103/4/5H Installation Manual INTRODUCTION Contents Introduction .................... 1-1 Description ..................... 1-2 Disclaimer ....................1-2 Limited Warranty ................... 1-3 Online Documentation Access ............. 1-4 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 102021... -
Page 6: Introduction
MACHINE. THOROUGHLY UNDERSTAND ALL SAFETY ISSUES BEFORE OPERATING MACHINE. ATTENTION OWNER/BUSINESS MANAGER To validate the warranty on your new Rottler machine, please be sure to sign and complete the “Installation Report” located in this manual. We suggest that the new user(s) of the EM103/4/5H read the “Control Definitions” section of the Operations Manual to understand how the machine operates. -
Page 7: Description
Any information regarding final dimensions and finishes that appears in any Rottler literature or that is expressed by anyone representing Rottler is to be regarded as general information to help with the demonstration of or for operator training of Rottler equipment. -
Page 8: Limited Warranty
Should a product not be as warranted, Rottler sole obligation shall be, at its option, to repair, correct or replace the product or to refund the amounts paid for the Product upon its return to a location designated by Rottler. -
Page 9: Online Documentation Access
Online Documentation Access Online documentation for machines and optional equipment, including manuals and catalogs, can be accessed at the Rottler website. To access documentation, open your browser and navigate to https://www.rottlermfg.com Scroll to the bottom of the page and under the “Owner Resources” title, click the type of documentation you want to access. - Page 10 Section 1: Introduction EM103/4/5H Installation Manual 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 102021...
- Page 11 Installation Preparation Requirements ..........2-1 Installation Report ................. 2-3 Removing Machine from Shipping Container ........2-11 Installation Procedure ................. 2-13 Rottler EM103/4/5H Foundation and Hold Down Requirements ....2-13 Lifting Machine with Provided Lift Eyes ............2-14 Location ......................2-17 Unpacking ..................... 2-17 Column Hold Down ..................
- Page 12 EM103/4/5H Installation Manual INSTALLATION CUSTOMER PREPARATION REQUIREMENTS 1. The floor needs to be prepared with anchor bolts installed. Rottler highly recommends the Hilti system. 2. Machine needs to be set in place with a leveling pad under each leveling bolt. After setting the machine in place, check that each anchor bolt nut turns freely and that there is no damage to the anchor bolt threads.
- Page 13 Section 2: Installation EM103/4/5H Installation Manual ATTENTION OWNER/BUSINESS MANAGER To validate the warranty on your new Rottler machine, please complete and sign the installation report after the installation technician has installed the machine, verified the machine is operating correctly, and given the operator(s) operation and maintenance training.
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Page 14: Installation Report
_______Customer has read and fully understands the importance of machine location as explained in the installation section of this manual. The following is the customer’s responsibility prior to the arrival of the Rottler technician. Please initial each item when it is completed. - Page 15 _______ Have an Internet connection available for the machine, either via ethernet cable or wireless. The machine comes with a USB Wireless adapter. The following is the Rottler technician’s responsibility _______ Remove the top and left-side rails from the Column.
- Page 16 _______ If any of the circuit breakers trip, reset and call the factor for help troubleshooting. _______ Install and test the internet connection to the machine DO NOT download any updates unless instructed by Rottler. _______ Check the computer control options and make sure that you turn on Z-Axis 2 and Spindle bit 3.
- Page 17 INSTRUCTING THE OPERATOR Note: Rottler employees and representatives, per company policy, are not permitted to provide the end user of Rottler equipment with any OEM specifications for the workpiece that is created by the end user of Rottler equipment. _______ Explain to the customer and operator(s) that at NO time is there to be any software or hardware other than Windows Auto Update and Rottler Software installed on this machine.
- Page 18 _______ Explain offset tool bits, calibration of micrometers, and anvil setting _______ Train the operator(s) on ALL Rottler programs, even if they need to be run in the air. _______ If Rottler CAM was provided to the customer, train on any programs supplied by Rottler.
- Page 19 Section 2: Installation EM103/4/5H Installation Manual _______ Explain again the proper Inner and Outer spindle adjustment to the operator. _______ Explain dampener cleaning _______ Explain micrometer and anvil thread adjustment. _______ Explain the inspection of the tool bite hole in tool holders (deformation due to accidental impact) 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 102021...
- Page 20 Rottler equipment. It is the responsibility of the end user of Rottler equipment to determine the final dimensions and finishes of the workpiece that they are working on. Any information regarding final dimensions and...
- Page 21 Section 2: Installation 2-11 EM103/4/5H Installation Manual 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 102021...
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Page 22: Removing Machine From Shipping Container
Section 2: Installation 2-12 EM103/4/5H Installation Manual Removing Machine from Shipping Container All EM100 machines that are shipped in a container must be unloaded using the following method. Machines will be loaded into containers at the factory mounted on metal tubes. These tubes will facilitate the sliding of the machine out of the container. - Page 23 Section 2: Installation 2-13 EM103/4/5H Installation Manual The photos below show the tubes that the machine sits on. Place straps or chains through these tubes to pull the machine out of the container. Take care not to damage the threads of the bolts holding the tubes to the machine.
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Page 24: Installation Procedure
ALWAYS rough level to be sure that the weight of the machine is evenly distributed over all the jacking bolts. Rottler recommends Hilti products with 3/4” (20mm) diameter X 12” (300mm) long studs at a minimum. It is the customer's responsibility to determine the appropriate anchors for local conditions. Drill floor approximately 7”... -
Page 25: Lifting Machine With Provided Lift Eyes
EM103/4/5H Installation Manual Lifting Machine with Provided Lift Eyes Lifting a machine using the following method is a dangerous and demanding procedure. Therefore Rottler recommends that the customer hire a licensed and bonded material handling specialist. Rottler will not be held liable for and consequences resulting from mishandling of the machine using this method. - Page 26 Section 2: Installation 2-16 EM103/4/5H Installation Manual 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 102021...
- Page 27 Section 2: Installation 2-17 EM103/4/5H Installation Manual Machine Dimensions Left Side View 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 102021...
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Page 28: Location
Section 2: Installation 2-18 EM103/4/5H Installation Manual IMPORTANT! Placement of Machine It is critical that the machine be placed in an area of the facility that has a stable thermal environment. The machine should be kept away from direct sunlight, large heating units, and doorways that would allow outside air direct contact on the machine. -
Page 29: Air Supply
Section 2: Installation 2-19 EM103/4/5H Installation Manual Air Supply It is very important that the air source for the EM103/4/5H machine be moisture free. Water and oil in the line will result in early cylinder and valve failure. The factory recommends installing a water trap at the machine. -
Page 30: Power Supply
Section 2: Installation 2-20 EM103/4/5H Installation Manual Power Supply This machine has the following power requirements: 208 to 240 VAC • Three Phase • 50 or 60 Hertz • 60 amps • See illustration below for correct connection of incoming power. Measured power at the machine’s main breaker must be within the required range listed above. -
Page 31: Grounding
Section 2: Installation 2-21 EM103/4/5H Installation Manual Grounding The machine requires a good earth ground. The grounding conductor from the incoming power source must be connected to the grounding block located inside of the electrical cabinet. A ground rod installed in addition to the electrical service grounding conductor is permitted but must be connected directly to the grounding block inside of the electrical cabinet. -
Page 32: Setting Soft Limits
X-Axis) CAUTION: Failure to do this can result in overtravel and damage. 3. From the main screen of the Rottler Block Software, select Setup Electronics Control. This will bring up the Control Options window. - Page 33 Section 2: Installation 2-23 EM103/4/5H Installation Manual 7. Set the Bottom Soft limit value according to this table: Axis EM103 EM104 EM105 -109.8 -134 8. Set the “Enable Top Soft Limit” and “Enable Bottom Soft Limit” back to “True” 9. Select Operations Set Home Preset to open a dialog window 10.
- Page 34 Section 2: Installation 2-24 EM103/4/5H Installation Manual 14. Set “Enable Top Secondary Soft Limit” and “Enable Bottom Secondary Soft Limit” to “True” 15. Set the Bottom limit to -17 and the Top limit to -2.5 16. Close all dialog boxes. Soft Limits are now fully set. 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 102021...
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Page 35: Creating A Skype Account
Section 2: Installation 2-25 EM103/4/5H Installation Manual Creating a Skype Account Click on “Create an account” Click on “Use your email instead” Click on “Get new email address” 8029 S 200th Street, Kent, WA 98032 USA | www.rottlermfg.com | Ph: (253) 872-7050 | Fax: (253) 393-0230 Rev 102021... - Page 36 Section 2: Installation 2-26 EM103/4/5H Installation Manual Name the email account using the Rottler machine Model and Serial number. Ex. H85A111, EM69P001 Create a password that is easy to remember. Uncheck the box to receive emails from Microsoft. First Name: Model-Serial Number Ex.
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