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Harvest TEC 796M Installation Manual

110 gallon preservative applicator
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Installation Manual
Model 796M
110 Gallon Preservative Applicator
796M-INST-24
5/24

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Summary of Contents for Harvest TEC 796M

  • Page 1 Installation Manual Model 796M 110 Gallon Preservative Applicator 796M-INST-24 5/24...

  • Page 3: Table Of Contents

    Control Boxes and Wiring Harnesses End of Bale Sensor Solenoid Package Parts Bags, Hoses and Drain/Fill Kit Optional iPad Display Kit Optional Android Display Kit Optional Harvest Tec Display Kit Install Kits 41-46 4518C Install Kit 4519C Install Kit 4527C Install Kit...

  • Page 4: Introduction

    Thank you for purchasing the 700 Series HayBoss Preservative Applicator. This applicator system has been designed to be operated through a number of different displays and tablets using the Precision Baling App. These include, the Harvest Tec display, the baler’s ISOBUS and display on the baler monitor, or iOS/Android Tablet (not included).

  • Page 5: System Overview

    System Overview The 700 series applicator system consists of five main areas of installation, these include: 1) Tank Mounting Installation 2) Spray Shield Installation 3) Solenoid Installation 4) Star Wheel Installation 5) End of Bale Installation Tank, Saddle, and Pump Installation This will mount on the bale chute towards the rear of the baler.

  • Page 6: Installation Of Applicator

    Installation of Applicator Installation of Saddle & Pump Mounts 001-6707A 001-6707C 001-6707FL 001-6707FR 3 X 3 balers only Locate parts bag 2. Install both saddle legs (001-6707C) onto the saddle (001-6707A) with eight 3/8” x 1-1/4” bolts, locks, and flat washers. Note: the slots in the legs will attach to the second and fourth weld nuts in from each end, of the saddle, on both sides.

  • Page 7: Installation Of Tank

    Installation of Tank – Non UHD Balers Tank Mounting Locate parts bag 2. Mount the tank legs and saddle on the baler as shown below, just behind the compression arm. The tank legs bolt to the baler with six 1/2” x 1-3/4” carriage head bolts, lock, flat washers, and hex nuts. The bolts should be inserted from inside the baler.

  • Page 8: Installation Of Pump Plate

    Attach Pump Plate to Tank Saddle – Non UHD Balers 1. Attach (001-4648XB) Bracket to pump plate brackets (001-6707FL/FR) with remaining hardware from #6 parts bag. 2. Connect control (006-7671LS) to pump plate (PMP-7636P) with four 10/32” x 5/8” Philips flat head screws and NY lock nuts.

  • Page 9: Installation Of Drain/Fill Line

    Installation of the Drain & Fill Line A. Locate parts bag 1. B. Thread 3/4” elbow fitting into end of tank. C. Run hose from the elbow down the frame to the bottom of the baler. D. Drill 1/4” (7mm) holes to accept the valve holder bracket and use 5/16” x 1” self-tapping screws. E.

  • Page 10: Installation Of Spray Shield

    Installation of Spray Shield The spray shield assembly is designed to spray the hay evenly as the baler picks it up. Sketches of the spray shield nozzle holders are shown below. Installation of Spray Shield Kit 4518C 001-4435H Remove the four bolts attached to the wrapper stripper plates as shown above. Replace with the four supplied 3/8”...

  • Page 11: Installation Kit 4527C & 4530C

    Installation of Spray Shield Kit 4527C 001-4435HPC Mount the two spray shield mounting brackets (001-4435HPC) to the baler as shown above. Attach using four 3/8” x 1-1/4” bolts, flats, locks, and nuts. Mount the spray shield (001-4435ES) on top of the mounting brackets and secure with two lynch pins.

  • Page 12: Installation Kit 4542C

    Installation of Spray Shield Kit 4542C Specific Mounting Instructions: ProCut 2233/2234/2250/2270 2233 ProCut- Mount spray shield holder (001-4435NAX) to the back side of the bracket on the baler pointing rearward. Utilize small slot #2 & #4 and secure to existing holes with the ¼”...
  • Page 13 2250 ProCut- Mount spray shield (001-4435NAX) to the back side of the bracket on the baler, pointing rearward. Utilize the two large slots and secure to existing holes with the 3/8” hardware. Remove, swap and reinstall the hose fittings and end plugs from the spray block so hoses are directed out toward the RH side of the baler.

  • Page 14: Installation Kit 4544C & 4550C

    Installation of Spray Shield Kit 4544C (2370UHD) and 4550C (2233, 2234, 2244) 1. Locate the spray shield holder (001-4435U) and spray shield bracket (001-4435NSX) from the kit as shown as Items A and B in Figure 1. 2. Center the spray shield holder (Item A) on the front of the wrapper extensions, utilize existing hardware to secure to the baler as shown in Figure 2.

  • Page 15: Mounting Solenoids And Hose Routing

    Mounting Solenoids and Hose Routing to Spray Shield A. Once spray shield is mounted, ensure solenoids 002-2203F are mounted using the solenoid mount plate 001-4648DSH as closely as possible (max distance 3ft) to the spray shield. This will ensure the most precise application of the preservative.

  • Page 16: Main Wire Harness And Baler Interface Harness Routing

    (006-765VA) to that location. Reconnect Active Terminator to open port of that same harness (006-765VA). If your baler does not have a Terminator at this location, please call Harvest Tec. Route (006-765VA) harness and connect to 006-765B2 plug labeled “CAN/IDM”...

  • Page 17: Installation Of Star Wheels

    Star Wheel Mounting – Non-UHD Balers Locate parts bag E and mount star wheels on top of the baler, just behind the knotters and under the walkway on both sides. The notch and holes for the star wheel are precut, secure the star wheels with 5/16” x 3” BHCS (x2 each side) from the bottom.

  • Page 18: Installation End Of Bale Sensor

    Installation of End of Bale Sensor The end of bale sensor determines the position of the needles on the baler. When the needles cycle the sensor communicates this information to the 700 series. Installation of this sensor is required for use with the Harvest Tec Virtual Terminal.

  • Page 19: Tractor Setup

    Tractor Setup The general tractor setup of the 700 Series applicator can be seen above. The main harness of interest is the tractor power/communication harness (006-765IC). This harness will connect at the tractor battery, to the ISO Communication Module (ICM) mounted in the cab, a keyed power connection point, and connect at the hitch area to the baler power/communication harness (006-765B2).

  • Page 20: Display Installations

    Optional Harvest Tec Display The 700 series Harvest Tec Display will allow you to set your real time baling parameters to ensure the most precise application to every bale. This is done by utilizing the improved touch technology to select objects, enter data, and swipe through operational screens.

  • Page 21: Baler Display

    The 700 series integration to the Baler VT allows for the ability to set your real time baling though the baler VT and monitor both baler settings and Harvest Tec system parameters on one screen to ensure the most precise application to every bale.
  • Page 22 Baler Monitor Setup At any time after the initial Start Up/Power On the green “uploading data status bar (arrow A) may begin to fill. However, due to software version changes a status does not appear on all monitors. To begin setup of the HayBoss Preservative Applicator System select the fourth icon down on the right screen menu-the wrench icon (arrow B).
  • Page 23 Then select the ‘A B 2’ icon (arrow E) on the right side to enter the next baler options screen. Use the thumb wheel to scroll and select the Harvest Tec Option (arrow F). Press the scroll wheel to open the drop-down menu.
  • Page 24 Baler Monitor Setup (continued) Use the scroll wheel to select a container option on the baler run screen. Harvest Tec information can be displayed in any container on the baler run screen. Press the scroll wheel to open the drop-down menu and scroll to select the “HT Preservative”...
  • Page 25 Baler Monitor Setup (continued) Once the HT Preservative and Moisture options are selected, the containers and spray icon should flash when the system is in a PAUSED state, indicating that the system is not in RUN mode or that the system is paused by the End-of Row sensors.
  • Page 26 Baler Monitor Setup / View – UHD Baler Only These four containers can be configured by the This container is reserved for the moisture operator. In the selectable list are the items for system. It shows the tagger status and your system.
  • Page 27 Selecting the 700 Series Preservative Applicator The soft keys down the left side of the monitor correlate with choosing connected implements or files. Depending on your specific situation this could show your tractor, camera, baler, or the HayBoss Preservative Applicator System, among others. To enter the HayBoss menu screens, select the soft key next to the HayBoss icon (Arrow L).

  • Page 28: Wiring Diagram

    A. The power harness must be connected to the battery! CONTACT HARVEST TEC BEFORE MODIFICATIONS. *The unit will draw more amps than convenience outlets can handle. Any modifications of the power harness will void systems warranty* B.

  • Page 29: Pin Outs

    Pin Outs Integrated Control Module (ICM) on Tractor Harness 006-765IC (Deutsch Plug Number: DTM06-12SA) Pin 1 +12V from ECU Pin 2 Purple Signal Wire Pin 3 Red/White +12V CAN X Pin 4 Black/White Ground CAN X Pin 5 Orange CAN X Hi Pin 6 Blue CAN X Lo...
  • Page 30 Power / Communication Baler Harness 006-765B2 at Hitch (Deutsch Plug Number: HDP26-24-18SN) Pin 1 Not Used ---- Pin 2 Yellow ISO CAN Hi Pin 3 Green ISO CAN Lo Pin 4 +12V Power to ECU Pin 5 Black Ground to ECU Pin 6 +12V From Battery Pin 7...
  • Page 31 CAN / IDM on Baler Harness 006-765B2 (Deutsch Plug Number: DT06-4S) Pin 1 +12V to ECU Pin 2 Yellow ISO CAN Hi Pin 3 Green ISO CAN Lo Pin 4 Black Ground to ECU End of Bale Sensor Plug on Baler Harness 006-765B2 (Deutsch Plug Number: DT06-3S) Pin 1 Orange/White...

  • Page 32: Parts Breakdown

    Parts Breakdown 110 Gallon Tank – Saddle – Legs Tank Lid Part #:005-9022H (8” Dia.) *Check embedded letter on tank to see which lid* Tank-110 gallon Part #: 005-9208 Handrail Part #: 001-6707HR Tank Straps Part #: 001-4402B Tank Saddle Part #: 001-6707A Tank Fittings Part #: 005-9100...

  • Page 33: Completed Assembly

    Parts Breakdown for Pump Assembly 006-4724A 001-4648X Part# Description Part# Description 003-EL3812 3/8” MPT X 1/2"HB Elbow 003-M1212 1/2" Union 007-4120DE 700 Series Pump 002-4315-100 1/2" Line Strainer-100 Mesh 003-M3838 3/8” x 3/8” Union 003-SE12 1/2" Street Elbow 003-SE38 3/8” Street Elbow 002-2212 1/2"...

  • Page 34: Star Wheel Moisture Sensor

    Star Wheel Sensors 6A or 6B Description Part# Description Part# Star Wheel 006-4642US Star Wheel Nut 006-4642U Dust Seal Gasket 006-4642UG Swivel Insert 006-4642B Star Wheel Block 006-4642UB Encoder Mount 006-4512P (Avail. in 2024 Style Only) 3/8” Wire Grommet 008-0821A Encoder 006-4512E 3/8”...

  • Page 35: Control Boxes And Wiring Harnesses

    Control Box and Wiring Harnesses Ref Description Part# Ref Description Part# Power Lead Baler 20’ 006-765B2 Baler Integration Harness 006-765VA Power lead tractor 006-765IC Dust Plug Kit 006-765DP USB-C to USB-A Comm Cable 006-6672USBX Key Switch Wire 006-765CPH (Optional use for Tablet Connection) ISO Pump Module 006-7671LS ISO Communication...

  • Page 36: Solenoid Package

    700 Solenoid Package Description Part # Description Part # Solenoid Harness (5’) 006-3650-S1 Solenoid 002-2203F Hose Clamp #6 003-9003 Solenoid Valve Body 004-1207VF 1/4" x 1/2" Straight Fitting 003-A1412 1/4" Nipple 003-M14 1/4" Elbow 003-SE14F Solenoid Holder 001-4648DSH 1/4” Tee Fitting 003-TT14SQ O-Ring Kit 002-2203FG...

  • Page 37: Parts Bags, Hoses And Drain/Fill Kit

    Parts Bags PBA-1 PBP-16 Ref Description Part # Description Part # 3/4" Ball Valve 002-2200 Valve Decal DCL-8004 Valve Holder 001-6702H Hazard Decal DCL-8001 Female Coupler 002-2204A 3/4" x 1/2" Elbow 003-EL3412 Male Shut-Off Plug 002-2205G 3/4" Jiffy Clip 008-9010 3/4”...

  • Page 38: Optional Ipad Display Kit

    Optional iPad Display Kit Description Part # iPad Mini 4 (Refurbished) 006-4670IP Complete iPad Mini Kit 030-4670DK Suction Cup Mount 001-2012SCM (Includes 1-5 and Comm. Cable) Ram Mount 001-2012H Spring Load Cradle 001-2012SLC Mounting Kit Only 030-2014MK (Includes all parts except iPad Mini 4) iPad Mini 4 Case 001-2012C4 Lightning Comm.

  • Page 39: Optional Android Display Kit

    Optional Android Display Kit (030-1670DK) Description Part # Suction Cup Mount 001-2012SCM Ram Mount 001-2012H Spring Load Cradle 001-2012SLC Android Case 001-2012A1 Android Tablet 006-1670AT Installation Instructions 1. Assemble Cradle (001-2012SLC) 2. Attach round base from ram mount to cradle 3.

  • Page 40: Optional Harvest Tec Display Kit

    Installation Instructions 1. Identify 006-765GH harness connection to 006-765IC tractor harness. 2. Connect harness to the Harvest Tec Display before tightening into place. 3. Tighten the mounting and display. Streamline harness, as necessary. 4. Once connected, power cycle system and ensure display is working properly.

  • Page 41: Install Kits

    4518C Installation Kit Ref Description Part # Description Part # Spray Shield 001-4435ES 1/4” Tip 004-XR11008VK Spray Shield Holder 001-4435H 1/4” Tip 004-XR11004VK End of Bale Bracket 001-4648 Tip Strainer-100 Mesh 004-1203-100 1/4” Braided Hose 002-9016 Nylon Nozzle Body 004-4722 1/4”...

  • Page 42: 4519C Install Kit

    Model 4519C Installation Kit Ref Description Part # Description Part # Spray Shield 001-4435AS Tip Strainer-100 Mesh 004-1203-100 Spray Shield Holder 001-4435J Nylon Nozzle Body 004-4722 End of Bale Bracket 001-4648 Nylon Nozzle Cap 004-4723 1/4” Braided Hose 002-9016 1/4” Tip 004-XR11008VK 1/4”...

  • Page 43: 4527C Install Kit

    4527C Installation Kit Ref Description Part # Description Part # Spray Shield 001-4435ES Tip Strainer-100 Mesh 004-1203-100 Spray Shield Holder 001-4435HPC Nylon Nozzle Body 004-4722 End of Bale Sensor Bracket 001-4648 Nylon Nozzle Cap 004-4723 1/4” Braided Hose 002-9016 1/4” Tip 004-XR11008VK 1/4”...

  • Page 44: 4530C Install Kit

    4530C Installation Kit 4530B Installation Kit Ref Description Part # Description Part # Spray Shield 001-4435AS 1/4” Tee Fitting 003-TT14SQ Spray Shield Bracket 001-4435XB 1/4” Tip 004-XR11008VK Spray Shield Holder 001-4435XA 1/4” Tip 004-XR11004VK End of Bale Bracket 001-4648 Tip Strainer-100 Mesh 004-1203-100 1/4”...

  • Page 45: 4542C Install Kit

    4542C Installation Kit 4542B Installation Kit Ref Description Part # Description Part # Spray Shield 001-4435NSX Mini Hose Clamp 003-9002 Spray Shield Holder 001-4435NAX 1/4” Hex Plug 003-F14 Spray Manifold Block 001-4435NSB 1/4” x 1/4” Straight Fitting 003-A1414 End of Bale Bracket 001-4648 1/4”...

  • Page 46: 4544C/4550C Install Kit

    4544C & 4550C Installation Kit 4544B Installation Kit Ref Description Part # Description Part # Spray Shield 001-4435NSX Mini Hose Clamp 003-9002 Spray Shield Holder 001-4435U 1/4” Hex Plug 003-F14 Spray Manifold Block 001-4435NSB 1/4” x 1/4” Straight Fitting 003-A1414 End of Bale Bracket 001-4648 1/4”...

  • Page 47: Warranty Statement

    Harvest Tec, Inc. within 30 days of the failure. If it is determined that a non-Harvest Tec branded hay preservative has been used inside the Harvest Tec applicator system where the failure occurred, then Harvest Tec reserves the right to deny the warranty request at their discretion.
  • Page 48 HARVEST TEC, LLC P.O. BOX 63 2821 HARVEY STREET HUDSON, WI 54016 PHONE: 715-386-9100 1-800-635-7468 FAX: 715-381-1792 Email: info@harvesttec.com...

This manual is also suitable for:

700 series

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