Related Manuals for Harvest TEC 795BBHD
Summary of Contents for Harvest TEC 795BBHD
- Page 1 Installation Manual Model 795BBHD 115 Gallon Preservative Applicator New Holland & Case IH BB High Density Baler Forage Harvester 795BBHD-20-INST (Imp&Metric) 11/21...
- Page 2 Council of 17 May 2006 and other applicable European Directives including Directive 2004/108/EC on the Electromagnetic compatability. The application of preservatives for hay Harvest Tec system will be turned on after being installed on a farm press has been declard in conformity with the Machinery Directive.
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Page 3: Table Of Contents
Table of Contents Harvest Tec Model 795BBHD Installation Introduction Installation of Applicator 5-20 Installation of Tank Installation of Pump Plate Installation of Drain/Fill Line Installation of Spray Shield Wind Guard Installation Mounting Solenoids and Hose Routing Main Wire Harness and Baler Interface Harness Routing... -
Page 4: Introduction
The 795BBHD Hay Preservative Applicator System is designed to apply buffered propionic acid to the forage crop as it is baled. The 795BBHD Applicator will adjust the rate of application based on moisture and tonnage of the crop being harvested. This manual will take you through the steps of installing the applicator. Please read this manual carefully to learn how to install the equipment correctly. -
Page 5: Installation Of Applicator
Installation of Applicator Installation of Tank 1. Install the two saddle legs (001-6707MHD1) 001-6707MHD1 on to the rear of the bale support bracket. Locate the pre-drilled holes and hardware from parts bag 20 to mount the legs as shown (right). Do not fully tighten until cross beam is installed in next step. -
Page 6: Installation Of Pump Plate
Installation of Tank (continued) 001-6707PMZ 4. Rear Light Camera Brackets Installation 001-6707PM There is now an optional rear light extension bracket available for the NH330+ & NH340+ and LB334XL & 434XL baler models. To reposition the lights, camera, and beacon light to the back of the preservative tank. Install the camera/light bracket (001-6707PM) as shown on the right by lining up two holes in the arms of the bracket with the holes on the tank straps. -
Page 7: Installation Of Drain/Fill Line
Installation of the Drain & Fill Line 1. Thread 3/4” elbow fitting into end of tank. 2. Run hose from the elbow down the frame to the bottom of the baler. 3. Drill 1/4” (7mm) holes to accept the valve holder bracket and use 5/16” x 1” self-tapping screws. 4. -
Page 8: Installation Of Spray Shield
Installation of Install Kit 4636C Locate the baler cross member directly above the rotor (below point A). 2. Locate the four pre-drilled holes on the cross member (point B). 3. Install spray shield holder (001-4435NC) to baler using three 5/16” x 1” bolts, lock washers, hex nuts. 4. -
Page 9: Wind Guard Installation
Wind Guard Installation 3x4 Baler Step 1: Locate the ledge near the spray shield (1) and with 001- 6707MA in hand, mark out drill locations for the two slots of the 6707MA bracket. Bracket should be as centered about the spray shield. -
Page 10: Mounting Solenoids And Hose Routing
Mounting Solenoids and Hose Routing to Spray Shield A. Once spray shield is mounted, ensure solenoids 002-2203F are mounted using the solenoid mount plate 001-4648DSH as closely as possible (max distance 3ft) to the spray shield. This will ensure the most precise application of the preservative. -
Page 11: Main Wire Harness And Baler Interface Harness Routing
Installation and Routing Wire Harnesses and Baler Interface Harness Route harnesses along inside of the baler (left). Keep harnesses away from moving parts and hydraulic hoses. Secure with existing cable clamps or use cable ties. When all connections are made to the DCP secure wires. Locate and remove the Active Terminator of baler (below). -
Page 12: Installation Of Star Wheels
Installation of Star Wheel Moisture Sensors – 700BBHD 001-4644BBHD 1. Locate the two star wheel moisture sensors (030-4642U and 030-4642UE) and star wheel reinforcement brackets (001-4644BBHD) show on the right and parts bag (E) 2. The two pre-drilled mounting holes for the star wheels are located past the knotters on the side of the top support bar running the length of the bale chute (Figure 1). -
Page 13: Installation End Of Bale Sensor
Installation of End of Bale Sensor The end of bale sensor determines the position of the needles on the baler. When the needles cycle the sensor communicates this information to the ISO Communication Module (ICM). This information is used for job records and will be used by the optional Bale Identification system. -
Page 14: Tractor Setup
Tractor Setup The general tractor setup of the 700 Series applicator can be seen above. The main harness of interest is the tractor power/communication harness (006-765IC). This harness will connect at the tractor battery, to the ISO Communication Module (ICM) mounted in the cab, a keyed power connection point, and connect at the hitch area to the baler power/communication harness (006-765B2). -
Page 15: Display Installations
Optional Harvest Tec Display The 700 series Harvest Tec Display will allow you to set your real time baling parameters to ensure the most precise application to every bale. This is done by utilizing the improved touch technology to select objects, enter data, and swipe through operational screens. -
Page 16: Baler Display
The 700 series integration to the Baler VT allows for the ability to set your real time baling though the baler VT and monitor both baler settings and Harvest Tec system parameters on one screen to ensure the most precise application to every bale. - Page 17 Follow the steps below to setup the integration of the 700 Series into the Pro 1200 Series Monitor. 1. Select the baler Setup tab in the top right corner of the baler run screen. 2. Open the Diagnostics tab by pressing the (stethoscope icon) and select the System Information tab. 3.
- Page 18 (continued) 700BBHD Integration Instructions 4. After 10 seconds the first screen below will appear prompting you for a code. Press the ‘0’ and enter the Code 1379 when the numbers appear. The screen below will appear alerting you ‘Dealer Mode Activated’. Press OK and go back to the balers home screen.
- Page 19 (below). Previous Bale Moisture Current Bale Moisture Use the (+) signs to add any other Harvest Tec Options that you would like to have show on your baler run screen. Refer to the operation manual for the 700 Series Large Square Baler Models to view the operation details.
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Page 20: Wiring Diagram
A. The power harness must be connected to the battery! CONTACT HARVEST TEC BEFORE MODIFICATIONS. *The unit will draw more amps than convenience outlets can handle. Any modifications of the power harness will void systems warranty* B. -
Page 21: Pin Outs
Pin Outs Integrated Control Module (ICM) on harness 006-765IC (Deutsch Plug Number: DTM06-12SA) Pin 1 +12V from ECU Pin 2 Purple Signal Wire Pin 3 Red/White +12V CAN X Pin 4 Black/White Ground CAN X Pin 5 Orange CAN X Hi Pin 6 Blue CAN X Lo... - Page 22 Power / Communication Harness 006-765B2 at Baler Hitch IPM (Deutsch Plug Number: HDP26-24-18SN) Pin 1 Not Used ---- Pin 2 Yellow ISO CAN Hi Pin 3 Green ISO CAN Lo Pin 4 +12V Power to ECU Pin 5 Black Ground to ECU Pin 6 +12V From Battery Pin 7...
- Page 23 CAN / IDM on Baler Harness 006-765B2 (Deutsch Plug Number: DT06-4S) Pin 1 +12V to ECU Pin 2 Yellow ISO CAN Hi Pin 3 Green ISO CAN Lo Pin 4 Black Ground to ECU End of Bale Sensor Plug on Baler Harness 006-765B2 (Deutsch Plug Number: DT06-3S) Pin 1 Orange/White...
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Page 24: Parts Breakdown
Parts Breakdown Tank and Saddle Legs Description Part Number Ref Description Part Number Tank 005-9218 Tank Leg Mount 001-6707MHD1 1/2" tank fitting 005-9104 Cross Beam 001-6707MHD2 Elbow 003-EL1212 1/2" hose 002-9001 Tank straps 001-6707P Elbow 003-EL3434 Tank lid 005-9022H Elbow 003-EL3412 3/4”... -
Page 25: Pump Manifold
Parts Breakdown for Pump Assembly 006-4724A 001-4648X Part# Description Part# Description 3/8” MPT X 1/2"HB Elbow 003-EL3812 003-M1212 1/2" Union 007-4120DE 300 Series Pump 002-4315-100 1/2" Line Strainer-100 Mesh 3/8” x 3/8” Union 003-M3838 003-SE12 1/2" Street Elbow 3/8” Street Elbow 003-SE38 002-2212 1/2"... -
Page 26: Star Wheel Moisture Sensor
Star Wheel Sensors Description Part# Block Cover 006-4642UC Star Wheel Block 006-4642UB Star Wheel Gasket 006-4642UG Electric Swivel 006-4642A Swivel Insert 006-4642B Encoder 006-4512E Encoder Mount 006-4512P Washers 006-4642K Star Wheel 006-4641C Encoder Harness 006-7307EM (6 pin) Moisture Harness 006-7307M (2 pin) Star Wheel Reinforcement 001-4644BB... -
Page 27: Control Boxes And Wiring Harnesses
Control Box and Wiring Harnesses Ref Description Part# Ref Description Part# Power Lead Baler 20’ 006-765B2 Baler Integration Harness 006-765VA Power lead tractor 006-765IC Dust Plug Kit 006-765DP Key Switch Wire 006-765CPH ISO Pump Module 006-7671LS ISO Communication 006-6673 Module End of Bale Sensor Kit... -
Page 28: Solenoid Package
700 Solenoid Package Solenoid Package Description Part # Description Part # Solenoid Harness (5’) 006-3650-S1 Solenoid 002-2203F Hose Clamp #6 003-9003 Solenoid Check Valve 004-1207VF 1/4" x 1/2" Straight Fitting 003-A1412 1/4" Nipple 003-M14 1/4" Elbow 003-SE14F Solenoid Holder 001-4648DSH 1/4”... -
Page 29: Hose And Drain/Fill Line
Hose and Drain/Fill Line PBA-1 PBP-16 Ref Description Part # Description Part # 3/4" Ball Valve 002-2200 Valve Decal DCL-8004 Valve Holder 001-6702H Hazard Decal DCL-8001 Female Coupler 002-2204A 3/4" x 1/2" Elbow 003-EL3412 Male Shut-Off Plug 002-2205G 3/4" Jiffy Clip 008-9010 3/4”... -
Page 30: Optional Ipad Mini Mounting Kit
Optional iPad Mini Mounting Kit (030-2014MK) Description Part # Suction cup mount 001-2012SCM Ram mount 001-2012H ® iPad Mini spring load cradle (Mini 4) 001-2012SLC 16-gauge power wire 006-4723P Female spade connector Hardware Eye loop connector Hardware iPad Mini Charger 12V 001-2012P iPad Mini 4 case 001-2012C4... -
Page 31: Optional Ipad Display Kit
Optional iPad Display Kit (030-4670DK) Description Part # Suction Cup Mount 001-2012SCM Ram Mount 001-2012H ® iPad Mini Spring Load Cradle (Mini 2) 001-2012SLC 16 Gauge Power Wire 006-4723P Female Spade Connector Hardware Eye Loop Connector Hardware iPad Mini Charger 12V 001-2012P iPad Mini 4 case 001-2012C4... -
Page 32: Optional Harvest Tec Display Kit
Installation Instructions 1. Identify 006-765GH harness connection to 006-765IC tractor harness. 2. Connect harness to the Harvest Tec Display before tightening into place. 3. Tighten the mounting and display. Streamline harness, as necessary. 4. Once connected, power cycle system and ensure display is working properly. -
Page 33: 4636C Install Kit
Harvest Tec Model 4636C Installation Kit (Incudes 4536B & 6707WG4 Kits) Description Part Number Description Part Number Holder 001-4435NC 004-4723 Shield 001-4435NSX Fitting 003-A1414VB Fitting 003-F14 Strainer 004-1203-100 Manifold Blk 001-4435NSB Check Valve 004-1207VB Lynch Pin 008-4576 Fitting 003-A1414F Tip-Red 004-T8003-PT Clear Tubing-1/4”... -
Page 34: Wing Guard Assembly
Wind Guard Assembly (4ft Baler) Description Part Number Description Part Number Wind Guard Top Bkt 001-6707MA Wind Guard Kit (Ref 20-23) 030-6707WG4 Wind Guard Bottom Bkt 001-6707MC 4’ Wind Guard Flap 001-6707GM4 Complete 4636B 030-4636B Backing Plate 001-6707B Assembly (Ref 1-23) Rear Light / Camera Brackets Description Part #... -
Page 35: Warranty Statement
Harvest Tec, Inc. within 30 days of the failure. If it is determined that a non-Harvest Tec branded hay preservative has been used inside the Harvest Tec applicator system where the failure occurred, then Harvest Tec reserves the right to deny the warranty request at their discretion.
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