Harvest TEC 700 Series Operation Manual
Small square baler models 25 & 55 gallon preservative applicators
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Also See for 700 Series:
- Installation manual (20 pages) ,
- Installation manual (20 pages) ,
- Operation manual (28 pages)
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Summary of Contents for Harvest TEC 700 Series
- Page 1 Operation Manual 700 Series Small Square Baler Models 25 & 55 gallon Preservative Applicators Forage Harvester 744-745-750-751-23-OPR 3/23...
- Page 2 European Parliment and the Council of 17 May 2006 and other applicable European Directives including Directive 2004/108/EC on the Electromagnetic compatability. The application of preservatives for hay Harvest Tec system will be turned on after being installed on a farm press has been declard in conformity with the Machinery Directive.
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Page 3: Table Of Contents
Turn On / Off tablet Downloading Harvest Tec App ICM - ISO Integration Control Module ICM - ISO Control Module Light Signals Shutting Down the Precision Baling App 12-13 Operating the Harvest Tec 700 series applicator 14-15 Screen menus 16-19 Automatic mode Manual mode... - Page 4 Table of Contents (continued) Page Winter storage Wiring Diagram Common Questions Troubleshooting 33-34 Pin Outs 35-37 Parts breakdown 38-59 744 Base Kit 745 Base Kit 750 Base Kit 751 Base Kit Pump Assembly Star Wheel Sensors Controls and Wiring Harnesses End of Bale Sensor Kits 700 Solenoid Packages Parts Bags/Hose/Misc...
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Page 5: Introduction
Read this manual carefully to ensure correct steps are done to operate the applicator. This applicator is designed to apply Harvest Tec buffered propionic acid. Use of alternative products may cause complications. Including inaccurate readings from the flow meter and damage to all parts. Resulting in the warranty being void. -
Page 6: Safety Sign Definitions
Safety Signs Definitions Number 1 Spraying hazard. Disconnect power before servicing the applicator Part no. DCL-8003 Number 2 Falling hazard. Do not step in this area. Part no. DCL-8002 Number 3 Use caution when working around chemicals. Wear all protective equipment according to the label of the product. -
Page 7: Preparing The Applicator For Operation
The handle of the ball valve (C) will be horizontal when closed. Reinstall the protective plug and close the cams. The Harvest Tec model 9212 transfer pump is recommended for this process. Water is recommended for first time and annual start up procedures. -
Page 8: Model 745
Filling the tank through the tank lid opening (Model 744, 745, 750, 751) Read the label of the product being filled into the tank to determine what individual protective measures need to be taken. Clean the tank lid area and unscrew the lid. Transfer product from the container into the tank. Water is recommended for first time and annual start up procedures. -
Page 9: Display Options
Optional Harvest Tec Display The 700 series Harvest Tec Display (item 030-7670DK) will allow users to see real time baling parameters to ensure the most precise application to every bale. This is done by utilizing the improved touch technology to select objects, enter data, and swipe through operational screens. -
Page 10: Operation
Recommended Tablet Display (tablet not included) Precision Baling App The iOS or Android Tablet displays offer the ability to communicate with the 700 series applicator system via hard-wired connection to the ISO Communication Module (ICM). Through the free Precision Baling App, the operator can set real time baling parameters to ensure the most precise application to every bale. -
Page 11: Downloading Harvest Tec App
5. Select app store icon (below) and open. *You will need a Wi-Fi connection available to download app* iPad Android Download the Precision Baling App in the app stores by searching for ‘Harvest Tec’ in the search bar: *The advertisements displayed on the screens will change.* The app will have the icon as shown:... -
Page 12: Icm - Iso Integration Control Module
The system will, however, stop applying preservative after 10 seconds. 2. Slide the app you want to shut down toward the top of the iPad, until the app is no longer visible. WILL NOT Pressing the Home Button on the iPad stop application of the Harvest Tec System... - Page 13 2. Slide the app you want to shut down toward the right of the tablet screen or click on the ‘ x ‘, until the app is no longer visible. WILL NOT Pressing the Home Button on the tablet, stop application of the Harvest Tec System...
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Page 14: Operating The Harvest Tec 700 Series Applicator
Operating the Harvest Tec 700 Series Applicator The 700 series display is broken down into four main categories: ▪ Top: Status Messages ▪ Bottom Center: Current Job Summary Information ▪ Left Side: Real Time Information ▪ Right Side: Operational Keys Status Message Descriptions A) Model: Indicates what model system. - Page 15 Operating the Harvest Tec 700 Series Applicator (continued) Current Job Summary Boxes K) Job Totals - Bales: Displays the total number of bales made for the current job. - Tonnage: Displays total tonnage baled in job. Based on number of bales made multiplied by weight.
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Page 16: Screen Menus
Screen Menus Use the screen shots below to navigate through the operation screens. Automatic Mode Manual Mode... -
Page 17: Setup Mode
Setup Mode Adjusting Moisture Levels Select and change input boxes / sliders as needed Adjusting Baling Rate Select and change input boxes / sliders as needed Adjusting Application Rate Select and change input boxes / sliders as needed... -
Page 18: Job Records
Job Records View Job List View Current Job List View Selected Job List... - Page 19 Create a New Job Select Job Details to view job records Press Create Job Select and fill out blank input boxes as needed Software Versions...
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Page 20: First Time And Annual Startup Instructions
First Time and Annual Startup Instructions Check and Prime the Pumps - THE UNIT MUST BE CHECKED OUT BEFORE FIELD OPERATION! Put 10 gal (5L) of water or preservative in tank and turn main ball valve on. Inspect for any leaks or drips currently. If any are found tighten or replace area or fitting. Turn system on. -
Page 21: Setting Up System For Initial Use
1 must be lower than level 2, and level 2 must be lower than level 3. Press OK when value has been selected. Harvest Tec products recommend set points of 16, 22, and 26 % MC levels. These are preset from the factory. -
Page 22: Baling Rate
- Bale Tie Sensor • this feature is currently not used with 762 small square baler software (2023) and should be set as HT (Harvest Tec) - Bale Scale • this feature is currently not used with 762 small square baler software (2023) - Stroke Count Enable •... -
Page 23: Application Rate
Remember level 1 must be lower than level 2, and level 2 must be lower than level 3. Press OK when value has been selected. Harvest Tec products recommend rates of 4, 8, and 16 lbs./ton (1.8, 3.6, 7.3 L/MT). These rates are preset from the factory. Press HOME to return to main screen. -
Page 24: Operating Instructions
Operation Instructions Automatic mode will automatically apply product based on hay moisture content sensed by the moisture sensors and the operator’s presets. See SETTING UP SYSTEM FOR INITIAL USE to change any settings. Automatic Mode After pushing the AUTOMATIC MODE key in the Main Menu screen, the following screen will appear: 1. -
Page 25: Manual Mode
Manual Mode After pushing the MANUAL MODE key on the main run screen, the following screen will appear: When pump is ON, manual mode will apply preservative to the hay at a fixed rate regardless of the moisture or tonnage. 4 / 7 1. -
Page 26: Job Records
Job Records NOTE – We recommend creating all new jobs on Precision Baling App using table functionality. This screen allows for adding, editing, and continuation of all job records. After pushing the RECORDS key on the main run screen, the following screen on left will appear: View Current Job (1) ▪... -
Page 27: Software Versions
PUMP TEST * This is an example; Software Versions will change * This will show the current version of software being used on the 700 series applicator system. Note: Any software updates that are available will be shown at: www.harvesttec.com/product-updates/ Sensors Within the Service menu, select SENSORS key to select sensor setup. -
Page 28: Pump Test
Pump Test Within the Service menu, select PUMP TEST key. Once in Pump Test screen, select TESTING: Make sure baler is in an area where spray from the applicator will not cause any unwanted mess. The test will run for one minute and 40 seconds, spraying up to two gallons of fluid. Readings will update every 3 seconds and the last reading will be the completed value. -
Page 29: Maintenance
Maintenance If you are unsure how to perform any of the maintenance steps have your local authorized dealer perform the tasks. Maintenance Schedule Daily 10 hrs. 400 hrs. Weekly Monthly Season Diagnostics Filter bowl cleaning Tips & tip screen cleaning Tank lid cleaning Dielectric grease connections Rebuild pump... -
Page 30: Dielectric Grease Connections
Miscellaneous maintenance: 1. Depending on the product being used, the system may need to be flushed with water at a regular interval (consult with manufacturer of the chemical.) If Harvest Tec product is being used, flushing is not necessary. 2. Although the pump can run dry, extended operation of a dry pump will increase wear. Watch the preservative level in the tank. -
Page 31: Wiring Diagram
A. The power harness must be connected to the battery! CONTACT HARVEST TEC BEFORE MODIFICATIONS. *The unit will draw more amps than convenience outlets can handle. Any modifications of the power harness will void systems warranty* B. -
Page 32: Common Questions
Common Questions 1. How do I turn the system on/off? To turn the system ON, turn tractor key on to power up. To turn the system OFF, turn off tractor key. If operating via Tablet, see SHUTTING DOWN THE PRECISION BALING APP for more details. 2. -
Page 33: Troubleshooting
Product is less than actual product used. 2. Wiring short in signal to IPM. 2. Inspect wire and replace if necessary. 3. Using product other than Harvest Tec 3. Catch and weigh product for output. 1. High voltage supplied to the meter. - Page 34 - The star wheel with the encoder is installed incorrectly Baling Rate shows “ERROR” so it is spinning the wrong direction. Ensure star wheel is installed according to arrow diagram on the back. For other issues refer to Install Manual or contact Harvest Tec Tablet Troubleshooting iPad Symptom Troubleshooting - Turn tablet off and on.
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Page 35: Pin Outs
Pin Outs Integrated Control Module (ICM) on harness 006-765IC (Deutsch Plug Number: DTM06-12SA) Pin 1 +12V from ECU Pin 2 Purple Signal Wire/Stroke Count Pin 3 Red/White +12V CAN X Pin 4 Black/White Ground CAN X Pin 5 Orange CAN X Hi Pin 6 Blue CAN X Lo... - Page 36 Pin Outs (continued) Power / Communication Harness 006-762B at Baler Hitch IPM (Deutsch Plug Number: HDP26-24-18SN) Pin 1 Not Used ---- Pin 2 Yellow ISO CAN Hi Pin 3 Green ISO CAN Lo Pin 4 +12V Power to ECU Pin 5 Black Ground to ECU Pin 6...
- Page 37 Pin Outs (continued) CAN / IDM on Baler Harness 006-762B (Deutsch Plug Number: DT06-4S) Pin 1 +12V to ECU Pin 2 Yellow ISO CAN Hi Pin 3 Green ISO CAN Lo Pin 4 Black Ground to ECU EOB (End of Bale Sensor) Plug on Baler Harness 006-762B (Deutsch Plug Number: DT06-3S) Pin 1 Orange/White...
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Page 38: Parts Breakdown
Parts Breakdown Model 744 Base Kit- Top Mount Ref# Description Part # Ref# Description Part # Tank 005-9203SQ Tank fitting 005-9100 Tank lid 005-9022H Strap Base 001-4703CC Tank straps 001-4402 Pump Plate Mount 001-4647 Tank Saddle 001-4703X Tank Saddle Kit (1-5) 030-0432-TK 4647 Mount Kit (6) PMP-4647MT... -
Page 39: 745 Base Kit
Model 745 Base Kit Tank Assembly Ref Description Part # Tank Cap 005-9022C Tank Cap Gasket 005-9022CG Tank Strap 001-4402 Stub Pipe 001-4403 Tank 005-9022 Saddle 001-4401 Tank Fitting 005-9100 *25-Gal Tank Includes Bottom Fitting Only Tank Saddle Kit 030-0441-TK Model 750 Base Kit Ref# Description Part # Ref# Description... -
Page 40: 751 Base Kit
Model 751 Base Kit Tank Assembly Ref# Description Part # Ref# Description Part # Tank 005-9203SQ Mounting Bracket 001-4647 Tank Saddle 001-4703C Door Latch 001-4703CL Tank Straps 001-4402 Tank Lid 005-9022H Short Strap Base 001-4703CC Long Strap Base 001-4703CD Tank fitting 005-9100 *Tank Includes Cap, Bottom &... -
Page 41: Pump Assembly
Parts Breakdown for Pump Assembly 006-4724A 001-4648X Part# Description Part# Description 3/8”MPT X 1/2"HB Elbow 003-EL3812 003-M1212 1/2" Union 007-4120DE 300 Series Pump 002-4315-100 1/2" Line Strainer-100 Mesh 3/8” x 3/8” Union 003-M3838 003-SE12 1/2" Street Elbow 3/8” Street Elbow 003-SE38 002-2212 1/2"... -
Page 42: Star Wheel Sensors
Star Wheel Sensors Description Part# Block Cover 006-4642UC Star Wheel Block 006-4642UB Star Wheel Gasket 006-4642UG Electric Swivel 006-4642A Swivel Insert 006-4642B Encoder 006-4512E Encoder Mount 006-4512P Washers 006-4642K Star Wheel 006-4642US Encoder Harness 006-7307EM (6 pin) Moisture Harness 006-7307M (2-pin) 1-10 Star wheel assembly... -
Page 43: Controls And Wiring Harnesses
ISO Communication 006-6673 *006-700R installation on 006- Module 762B harness required at all times when operating small square 700 series End of Bale Sensor Kit A End of Bale Sensor Kit B Ref Description Part # Ref Description Part #... -
Page 44: 700 Solenoid Packages
700 Solenoid Packages Solenoid Package A (Applicator Kit: 751) Ref Description Part # Description Part # Solenoid Harness (5’) 006-3650-S1 1/4" Female Disconnect 004-1207H #6 Hose Clamp 003-9003 Solenoid 002-2203F 1/4" x 1/2" Straight Fittng 003-A1412 Solenoid Valve Body 004-1207VF 1/4"... -
Page 45: Parts Bags/Hose/Misc
Hose and Drain/Fill Line PBA-1 PBP-16 Ref Description Part # Ref Description Part # 3/4" Ball Valve 002-2200 Valve Decal DCL-8004 Valve Holder 001-6702H Hazard Decal DCL-8001 Female Coupler 002-2204A 3/4" x 1/2" 003- Male Shut-Off Plug 002-2205G Elbow EL3412 3/4”... - Page 46 Hoses & Misc Description Part # 1/2” Hose 002-9001 15ft (Tank to Solenoid) 1/4" Hose 002-9016 (Solenoid to Tips) PBP-12 PBP-17 Description Part # Description Part # Door Latch 001-4703CL Vinyl Clamp 008-9013...
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Page 47: Optional Ipad Mini Mounting Kit
Optional iPad Mini Mounting Kit (030-2014MK) Description Part # Suction cup mount 001-2012SCM Ram mount 001-2012H ® iPad Mini spring load cradle (Mini 2) 001-2012SLC 16 gauge power wire 006-4723P Female spade connector Hardware Eye loop connector Hardware iPad Mini Charger 12V 001-2012P iPad Mini 4 case 001-2012C4... -
Page 48: Optional Ipad Display Kit
Optional iPad Display Kit (030-4670DK) Description Part # Ref Description Part # Suction cup mount 001-2012SCM iPad Mini Charger 12V 001-2012P Ram mount 001-2012H iPad Mini 4 case 001-2012C4 iPad Mini spring load 001-2012SLC iPad Mini 4 006-2670IP cradle (Mini 4) 16 gauge power wire 006-4723P 4 amp fuse... -
Page 49: Optional Stroke Counter Kit
Optional Stroke Counter Kit 030-0700SCK Ref Description Part # Description Part # 10’ EXT HARNESS 006-7401EXT SC BRACKET INLINE SSQ 001-4648SI SENSOR W/DEUTSCH 006-7401 BALE SENSOR BKT 001-4648RB PLUG... -
Page 50: 4409C Install Kit
Model 4409C Installation Kit Ref Description Part # Description Part # Nozzle Holder 001-4215 1/4" Tee Sq 003-TT14SQ Reach Rod – Outside 1/4" Hose 003-9016 001-4404 Reach Rode – Inside Mini Hose Clamp 003-9002 001-4405 1/2" x 4” U-Bolt 1/4" x 1/4" Straight Fitting 003-A1414 001-4406A 1/4”... -
Page 51: 4410C Install Kit
Model 4410C Installation Kit Ref Description Part # Description Part # Tip* – Low Output 1/4" Hex Plug 003-F14 004-T6501-PT Tip* – High Output Shield Manifold Block 001-4435NSB 004-T6504-PT Reach Rod – Outside Nozzle Holder SS Block 001-4426A 001-4404 Reach Rode – Inside 1/4"... -
Page 52: 4412C Install Kit
Model 4412C Installation Kit Ref Description Part # Description Part # Tip* – Low Output Left Mounting Bracket 001-4436DL 004-T6501-PT Tip* – High Output Right Mounting Bracket 001-4436DR 004-T6504-PT 3/16” Lynch Pin 1/4" Hose 002-9016 008-4576 Reach Rod – Outside Mini Hose Clamp 003-9002 001-4404... -
Page 53: 4415C Install Kit
Model 4415C Installation Kit Ref Description Part # Description Part # Tip* – Low Output Hose Support 001-4425B 004-11001-SS Tip* – High Output 1/4" Hose 002-9016 004-11004-SS Y Fitting 003-Y1414 1/4" Drill Guide 003-M3814NB 1/4" Nozzle Body Elbow 003-EL3814NB Nozzle Cap 003-BC12 Hay Guard Shield 001-4425C... -
Page 54: 4416C Install Kit
Model 4416C Installation Kit Description Part # Description Part# Spray Shield Holders 001-4424B 1/4" Tee 003-T1414 Spray Shield 001-4424A2 Tip* - Low Output 004-T6501-PT 1/4" Straight Fitting 003-A1414 Tip* - High Output 004-T6504-PT 1/2” Otiker Clamp 003-9008 Mini Hose Clamps 003-9002 1/4"... - Page 55 Model 4417C Installation Kit Description Part # Description Part# Spray Shield Holders 001-4424B 1/4" Tee 003-T1414 Spray Shield 001-4424A2 Tip* - Low Output 004-T6501-PT 1/4" Straight Fitting 003-A1414 Tip* - High Output 004-T6504-PT 1/2” Otiker Clamp 003-9008 Mini Hose Clamps 003-9002 1/4"...
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Page 56: 4485C Install Kit
Model 4485C Installation Kit Ref Description Part # Description Part # Spray Shield Holders 001-4424B 1/4" Tee 003-T1414 Tip* – Low Output Spray Shield 001-4424A2 004-T6501-PT Tip* – High Output 1/4" Straight Fitting 003-A1414 004-T6504-PT 1/2” Otiker Clamp 003-9008 Mini Hose Clamps 003-9002 1/4"... -
Page 57: 4502C Install Kit
Model 4502C Installation Kit Ref Description Part # Description Part # 3/16” Lynch Pin 008-4576 Shield Holder 001-4703I Mini Hose Clamp 003-9002 Spray Shield 001-4703G Tip* – Low Output 1/4" x 1/4" Elbow 003-EL1414 004-T6501-PT Tip* – High Output 1/4" Tee Sq 003-TT14SQ 004-T6504-PT 1/4"... -
Page 58: 4506C Install Kit
Model 4506C Installation Kit Ref Description Part # Description Part # 3/16” Lynch Pin 008-4576 Shield Holder 001-4703H Mini Hose Clamp 003-9002 Spray Shield 001-4703G Tip* – Low Output 1/4" x 1/4" Elbow 003-EL1414 004-T6501-PT Tip* – High Output 1/4" Tee Sq 003-TT14SQ 004-T6504-PT 1/4"... -
Page 59: 4507C Install Kit
Model 4507C Installation Kit Ref Description Part # Description Part # Lynch Pin 008-4576 Spray Shield 001-4703G Tip* – Low Output Mini Hose Clamp 003-9002 004-T6501-PT Tip* – High Output 1/4" x 1/4" Elbow 003-EL1414 004-T6504-PT 1/4" Tee Sq 003-TT14SQ Shield Holder 001-4703J 1/4"... -
Page 60: Notes
Notes... -
Page 61: Warranty Statement
Harvest Tec, LLC. within 30 days of the failure. If it is determined that a non-Harvest Tec branded hay preservative has been used inside the Harvest Tec applicator system where the failure occurred, then Harvest Tec reserves the right to deny the warranty request at their discretion. - Page 62 HARVEST TEC, LLC. P.O. BOX 63 2821 HARVEY STREET HUDSON, WI 54016 USA Phone: 715-386-9100 1-800-635-7465 Fax: 715-381-1792 Email: info@harvesttec.com...