Related Manuals for Tronair 02-7822C0110
Summary of Contents for Tronair 02-7822C0110
- Page 1 OPERATION & SERVICE MANUAL Models: 02-7822C0110 02A7822C0110 5 Ton (4.5 Metric Ton) Two Stage Jack 05/2021 Rev. 04 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 04/2007 Original Release 03/2012 Major revision 04/2014 7.4.2 Jack Instructions, Parts List 07/2018 Major Revision 05/2021 Modified Parts Lists...
- Page 3 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 TABLE OF CONTENTS PAGE w1.0 PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 FUNCTION................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING and DANGER SIGNS ........................
- Page 4 Models: 02-7822C0110 and 02A7822C0110 This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 ENVIRONMENTAL SAFETY FEATURES The jack is non-polluting. See Appendix for Material Safety Data concerning the recommended hydraulic fluid (MIL-PRF- 5606). NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses.
- Page 6 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit. GENERAL INSTRUCTIONS This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts.
- Page 7 Hydraulic Extension......34 in (87.36 cm) Maximum Height Obtainablew ..70 in (177.8 cm) Weight 02-7822C0110 ......140 lbs (64 kg) 02A7822C0110 ......155 lbs (70 kg) Pressure Relief Setting ....2,500 +250/-0 psig (172.4+17.2/-0 bar) Noise level is 64 dB(A) at a distance of 120 in (304.8 cm) at an inlet pressure of 100 psi (6.9 bar)
- Page 8 Load test jacks annually. Only order replacement parts from Tronair. Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 07/2018 | Rev. 03...
- Page 9 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 6.4.2 Jack Instructions (continued) Correct Pin Placement Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring...
- Page 10 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 6.4.2 Jack Instructions (continued) Ram Protection Ring Damage Deformation Deformation Acceptable Condition Unacceptable Condition Close pump release valve by turning clockwise. Note: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jack’s descent, and allows it to be raised.
- Page 11 Hydraulic Extension......34 in (87.36 cm) Maximum Height Obtainable ... 70 in (177.8 cm) Weight 02-7822C0110 ......140 lbs (64 kg) 02A7822C0110 ......155 lbs (70 kg) TRANSPORTATION Lifting can be accomplished by crane and strap thru top of tripod, or by fork truck under lower tripod support. Approximate weight is 160 lbs (72.57 kg).
- Page 12 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump Damaged backup ring, o-ring, piston or Replace pump piston or pump body pump body Remove ram(s) as a unit from cylinder.
- Page 13 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 10.0 MAINTENANCE 10.1 GENERAL All maintenance and/or repair work should be done using good workmanship practices and proper tools. The work area should be clean and free of dirt.
- Page 14 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
- Page 15 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 This page left blank intentionally. 07/2018 | Rev. 03 Page | 12...
- Page 16 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 07/2018 | Rev. 03 Page | 13...
- Page 17 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-1013-03 EXTENSION, CENTER G-1318-0825 PIN, 1/2 MODEL D...
- Page 18 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10878-Z1 Z-10878-A1 JACK, TRIPOD “CE” 5 TON BASE ASSEMBLY...
- Page 19 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 Parts List – 02-7822C0110 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description JACK, TRIPOD “CE” 5 TON ASSEMBLY...
- Page 20 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-7822C0110 and 02A7822C0110 Parts List – 02A7822C0110 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description JACK, TRIPOD “CE” 5 TON ASSEMBLY...
- Page 21 APPENDIX I Hydraulic Schematic...
- Page 23 Hydraulic Schematic – 02-7822C0110...
- Page 24 Hydraulic Schematic – 02A7822C0110...
- Page 25 APPENDIX II Air Pump Manufacturer Data...
- Page 53 APPENDIX III Declaration of Conformity...
- Page 55 DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-7822C0110 02A7822C0110 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
- Page 57 APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 71 APPENDIX V Maintenance Schedule...
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