Tronair 02-7810C0111 Operation & Service Manual
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Tronair 02-7810C0111 Operation & Service Manual

12 ton single stage jack
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OPERATION & SERVICE MANUAL
Models: 02-7810C0111
02A7810C0111
12 Ton Single Stage Jack
10/2022 – Rev. 01
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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  • Page 1 02A7810C0111 12 Ton Single Stage Jack 10/2022 – Rev. 01 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 11/2012 Original Release...

  • Page 3: Table Of Contents

    Models: 02-7810C0111, 02A7810C0111 12 Ton Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 USAGE ................................1 SPECIFICATIONS .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 PREPARATION PRIOR TO FIRST USE ..........................

  • Page 4: Product Information

    12 Ton Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 5: Training

     Load test jacks annually.  Only order replacement parts from Tronair.  Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 10/22 | Rev. 01...
  • Page 6 Models: 02-7810C0111, 02A7810C0111 12 Ton Single Stage Jack JACK INSTRUCTIONS (continued) Correct Pin Placement Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring Ram Protection Ring...
  • Page 7 Models: 02-7810C0111, 02A7810C0111 12 Ton Single Stage Jack JACK INSTRUCTIONS (continued) Ram Protection Ring Damage Deformation Deformation Acceptable Condition Unacceptable Condition Close pump release valve and operate pump. NOTE: Turning the pump relief valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jack's descent and allows it to be raised.

  • Page 8: Maintenance

    Models: 02-7810C0111, 02A7810C0111 12 Ton Single Stage Jack MAINTENANCE GENERAL  All maintenance and/or repair work should be done using good workmanship practices and proper tools.  The work area should be clean and free of dirt.  When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts.

  • Page 9: Trouble Shooting

    Website: www.tronair.com For Spare Parts, Operations & Service Manuals or Service Needs: Scan the QR code or visit Tronair.com/aftermarket RECOMMENDED SPARE PARTS LISTS Reference the following page(s) for Replacement Parts and Kits available. 10/22 | Rev. 01 Page | 6...

  • Page 10: Guarantees/Limitation Of Liability

    If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes on any shipping documents.
  • Page 11 Models: 02-7810C0111, 02A7810C0111 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1009-01 Handle, Hydraulic Pump H-1128-02 Spring K-2800 Kit, Caster Replacement; consists of:...
  • Page 12 Models: 02-7810C0111, 02A7810C0111 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2653-03-S-B Elbow, 90 Male TF-1043-06*18.0 Assembly, Hose N-2001-08-S-B Elbow, 90 Male HC-1961...
  • Page 13 Models: 02-7810C0111, 02A7810C0111 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TF-1047-01*12.0 Hose, Push-on K-3220 Kit, Reservoir Replacement (02-7810C0100); consists of: N-2205-02-S Plug, Hollow Hex, 1/8 NPT...
  • Page 14 Models: 02-7810C0111, 02A7810C0111 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-553 Ring, Ram Protection H-2331 Locknut G-1151-107206 Screw, Hex Socket Head Cap, 3/8-16 x 3/4" long...
  • Page 15 Models: 02-7810C0111, 02A7810C0111 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3270 Kit, Air Pump Replacement; consists of: G-1202-1055 Stopnut, 1/4-28 Elastic G-1250-1050N...
  • Page 17 APPENDIX I Hydraulic Schematic...
  • Page 19 Hydraulic Schematic...
  • Page 21 APPENDIX II HC-1961 Hand Pump...
  • Page 23 Model: HC-1961 3250 psi Hand Pump Parts List With Illustrations 05/2005 – Rev. OR Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 25 HC-1961 3250 psi Hand Pump voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. This pump is compatible with MIL-PRF-5606/MIL-H-83282 Hydraulic Fluids only. INSTALLATION INSTRUCTIONS: Inspect all parts. Replace all worn or otherwise defective parts.
  • Page 26 HC-1961 3250 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2606) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 05/2005 | Rev. OR Page | 2...
  • Page 27 APPENDIX III Declaration of Conformity...
  • Page 29 Enter serial number(s) Declaration: Tronair has assessed the equipment described above against the Essential Health and Safety Requirements of one or more Directives. Based on this assessment, the equipment described above is deemed to comply with the directive(s) listed below.
  • Page 31 APPENDIX IV Safety Data Sheet Hydraulic Fluid...
  • Page 45 APPENDIX V Air Pump Manufacturer Data...
  • Page 73 APPENDIX VI Maintenance Schedule...

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