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MODEL 1036-240
SEMI-ENCLOSED VENTILATED
WORKSTATION
CAUTION
• Inspect unit and all components
for any loosening that may have
occurred during shipping •
ATTENTION
Review entire manual before
starting assembly
ATTENTION
All images and Drawing in this manual
may not represent your model.
Refer to your particular project for
exact specifications
Mortech™ Manufacturing Inc.
411 North Aerojet Avenue, Azusa, CA 91702
(626) 334-1471 www.mortechmfg.com
™
Technical Users' Manual
Installation and Operating Instructions
ISO Doc. #OM1036-240 (REV C)
JANUARY 2017
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Summary of Contents for MORTECH 1036-240
- Page 1 ™ Technical Users’ Manual Installation and Operating Instructions MODEL 1036-240 SEMI-ENCLOSED VENTILATED WORKSTATION CAUTION • Inspect unit and all components for any loosening that may have occurred during shipping • ATTENTION Review entire manual before starting assembly ATTENTION All images and Drawing in this manual may not represent your model.
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Page 2: Safety Information
• Is unit draining properly? WARNING • Are all nuts, bolts, and pins secured in place? It is crucial that any work performed on Mortech If unit has an issue contact Mortech Manufacturing Inc. Manufacturing Inc. manufactured items are carried out... -
Page 3: Equipment Description
1036-240 Ventilated Workstation Equipment description PLEXIGLASS WORK SHIELD 28 / FAUCET CONTROL FAUCET EXHAUST RINSE CONNECTION CONTROL LIGHT SWITCH LARGE SINK BASIN LED LIGHT (2)ACCESS PANELS EXHAUST GRILL GFCI DUPLEX RECEPTACLES W/ WATER PROOF COVERS ADJUSTABLE LEVELING FEET STANDARD DESIGN FEATURES •... -
Page 4: Troubleshooting
Equipment description 1036-240 Ventilated Workstation PLEXIGLASS WORK SHIELD 28 / FAUCET CONTROL FAUCET EXHAUST RINSE CONNECTION CONTROL LIGHT SWITCH LARGE SINK BASIN LED LIGHT (2)ACCESS PANELS EXHAUST GRILL GFCI DUPLEX RECEPTACLES W/ WATER PROOF COVERS ADJUSTABLE LEVELING FEET TROUBLESHOOTING Rust developing... -
Page 5: Parts Listing
1036-240 Ventilated Workstation Parts listing Exhaust duct to be connected to building Cold Water BLUE Hot Water RED Electrical Conduit Whip JANUARY 2017 MFGISO DOC. #OM1036-240 (REV C) - Page 6 Electrical 1036-240 Ventilated Workstation 1036-240 Wall Mount Autopsy 15A Circuit-Disposer consist of Figure-I GREEN (GROUND) Station, Center Sink L1 BLACK (15A CIRCUIT) Solenoids - .05A ~120VAC/60hz/1ph (15A Circuit- L2 WHITE-NEUTRAL Disposer Switch- 15A 15A CIRCUIT-DISPOSER 15A CIRCUIT-GFCI Disposer, 15A Circuit-GFCI)
- Page 7 1036-240 Ventilated Workstation Plumbing EXHAUST CONNECTION TO BUILDING SYSTEM PLUMBING CONNECTION INSTRUCTIONS STEP 1: (Refer to Figure-G) Flush out all water lines prior to connection. Debris may be in the lines from construction process. Install shut off valves on each water line. Lines are clearly marked RED for hot and BLUE for cold.
- Page 8 Plumbing 1036-240 Ventilated Workstation EXHAUST DUCT CONNECTION 2. Typical Exhaust requirement is 500 CFM at 0.25 w.g. INSTRUCTIONS See your project requirements for specifics. See Specific Project Drawings for Exhaust Duct Sizes and Locations EXPOSED DUCT CONNECTION 1. HVAC contractor to provide duct work from building to top duct connections on station.
- Page 9 1036-240 Ventilated Workstation Accessories Digital Scale Emergency Eyewash The Ohaus Compact Scale Hose Assembly is ideal when cost matters Hand control spray to provide and dependable results are a gentle of water to rinse eyes a must. This uniquely designed of foreign debris.
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Page 10: Critical Components
Max Amp: 16 Amp Termination: Side Actuator Material: Thermoplastic Body Material: Thermoplastic Strap Material: Steel Standards and Certifications: UL/CSA 110V 220V Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com JANUARY 2017 MFGISO DOC. #OM1036-240 (REV C) -
Page 11: Technical Specifications
The outer surface of the conduit shall be clearly marked with a legible print legend in accordance with UL 1660 and CSA C22.2 No. 227.2. Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 JANUARY 2017 MFGISO DOC. #OM1036-240 (REV C) -
Page 12: Material Characteristics
Wire |-------- 1 inch -------- | Clockwise 2/3 of the way around screw TEST RESET Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 LINE LINE LINE LINE: cable brings power to the GFCI Service (626) 334-1471 www.mortechmfg.com... - Page 13 • Patented Universal-Fit™ Adapter Technology • Lockable Tab • Premium Powdercoat Finish • Spring Hinge Closure • UL Listed & 2008 NEC Compliant Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 JANUARY 2017 MFGISO DOC. #OM1036-240 (REV C) (626) 334-1471 www.mortechmfg.com...
- Page 14 Base Phenolic (150°C) Rocker/Bracket Nylon 66 (105°C) Agency Certifications Select circuits and constructions with IEC approvals are available. Consult factory. Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com JANUARY 2017 MFGISO DOC. #OM1036-240 (REV C)
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Page 15: Plumbing Components
AND SWING NOZZLE Model #B-0408-03 T&S VACUUM BREAKER SWING NOZZLE MODEL # B-0408-03 4” NIPPLE B-0433 Swivel Base Assembly CLEAR VINYL TUBING Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 JANUARY 2017 MFGISO DOC. #OM1036-240 (REV C) (626) 334-1471 www.mortechmfg.com... -
Page 16: Specifications
0.27 Gasket:................NBR Standard Screen: ....#20 mesh, 304 stainless steel D WYE STRAINER PLUMBED INTO A 1036-240 IMPORTANT Before Service and Maintenance: Shut water off before checking and cleaning the Wye Strainer Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 fitting screen located inside the fitting. -
Page 17: Maintenance Instructions
1036-240 Ventilated Workstation Equipment maintenance MAINTENANCE INSTRUCTIONS The unit requires regular maintenance and follow the EFFECTIVE CLEANING METHODS manufactures directions. Commercial Cleaners - Many commercial cleaners DISINFECTING AND CLEANING compounded from phosphates, synthetic detergents, and Clean all surfaces of the stainless steel with a hard surface alkalis are available for the cleaning of severely soiled or disinfectant/cleaner such as Sheila Shine®... -
Page 18: Maintenance Record
Maintenance record 1036-240 Ventilated Workstation MAINTENANCE RECORD Date JANUARY 2017 MFGISO DOC. #OM1036-240 (REV C) -
Page 19: Training Record
1036-240 Ventilated Workstation Training record TRAINING RECORD Date JANUARY 2017 MFGISO DOC. #OM1036-240 (REV C) -
Page 20: Warranty
PARTS AND SERVICE Information in this Manual is subject to change without notice Customer relations and product support are important and does not represent a commitment on the part of Mortech aspects of Mortech Manufacturing. Inc. Manufacturing. Inc. Mortech Manufacturing. Inc. assumes...
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