MORTECH 1036-225 Technical User's Manual
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MORTECH 1036-225 Technical User's Manual

Small animal downdraft dissecting table
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MODEL 1036-225
SMALL ANIMAL DOWNDRAFT
DISSECTING TABLE
CAUTION
• Inspect unit and all components
for any loosening that may have
occurred during shipping •
ATTENTION
Review entire manual before
starting assembly
Mortech™ Manufacturing Inc.
411 North Aerojet Avenue, Azusa, CA 91702
(626) 334-1471 www.mortechmfg.com
™
Technical Users' Manual
Installation and Operating Instructions
ISO Doc. #OM1036-225 (REV B)
FEBRUARY 2010

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  • Page 1 ™ Technical Users’ Manual Installation and Operating Instructions MODEL 1036-225 SMALL ANIMAL DOWNDRAFT DISSECTING TABLE CAUTION • Inspect unit and all components for any loosening that may have occurred during shipping • ATTENTION Review entire manual before starting assembly FEBRUARY 2010 Mortech™...

  • Page 2: Safety Information

    • Is unit draining properly? WARNING • Are all nuts, bolts, and pins secured in place? It is crucial that any work performed on Mortech Mfg. Inc. If unit has an issue contact customer relations. manufactured items are carried out exclusively by skilled INSTRUCTION FOR HANDLING professionals who have the respective training.

  • Page 3: Installation Instructions

    Step 1. Verify all utility rough- ins and project specifications PREPARING THE BUILDING FLOOR that have been supplied for your location. Drawings from Mortech for utilities are provided with the submittal packet WHERE UNIT IS TO BE PLACED Levelness of the unit floor is very important. Please make information.
  • Page 4 Plumbing 1036-225 Small Animal Downdraft Dissecting Table REDUCED PRESSURE ASSEMBLY WATTS 009 REDUCED PRESSURE ASSEMBLY Located underneath the unit. PLUMBING CONNECTION INSTRUCTIONS Step 2: Connect drain line to sink basin or disposal unit, STEP 1: (Refer to Figure-G) Flush out all water lines depending on the option provided.

  • Page 5: Plumbing Connection

    1036-225 Small Animal Downdraft Electrical Dissecting Table PLUMBING CONNECTION ELECTRICAL CONDUIT CONNECT TO BUILDING DRAIN COLD WATER HOT WATER GREEN (GROUND) FROM DISPOSAL FROM GFCI ELECTRICAL CONNECTION INSTRUCTIONS Step 1: (Refer to Figure-I) Connect electrical lines from station to building. Units are provided with watertight conduit lines for connection.
  • Page 6 Electrical 1036-225 Small Animal Downdraft Dissecting Table 1036-10 ELECTRICAL CONNECTION INCOMING MAIN ELECTRICAL POWER POWER DISCONNECT (CONDUIT) BLACK WHITE-NEUTRAL GFCI DISPOSAL RECEPTACLE SWITCH GREEN-GROUND WHITE-NEUTRAL SOLENOID DISPOSAL VALVE DISPOSAL SOLENOID VALVE DISPOSAL SWITCH GFCI RECEPTACLE MAIN POWER DISCONNECT General contractor is recommended to provide: a.

  • Page 7: Parts Listing

    - If above two are adequate, disassemble unit and check for - Contact plumber to diagnose and clear debris causing a clog in the unit. drain if problem persist - Call Mortech customer service if problem persists Rust developing Disposal not functioning - Check for standing water in rust area...

  • Page 8: Optional Features

    Parts listing Parts listing 1036-225 Small Animal Downdraft Dissecting Table HOT/COLD MIXING FAUCET w/WRIST BLADE HANDLES AND GOOSENECK SWING NOZZLE (USE LEVERS TO TEMPER WATER) HYDRO ASPIRATOR TURN CONTROL VALVE ON/OFF TURN LEVER ON UNIT TO REVERSE FLOW HAND SPRAY...
  • Page 9 1036-225 Small Animal Downdraft Accessories Dissecting Table Digital Scale Removable Measuring Ruler The Ohaus Compact Scale Anyone who works with is ideal when cost matters metal will appreciate the and dependable results are simplicity and practicality a must. This uniquely designed...

  • Page 10: Component Data

    (123.8 mm) (431.8 mm) 6-3/8" SOLENOID (161.9 mm) 1-1/2" 6-13/16" (38.1 mm) (173.0 mm) EXTERNAL ELECTRICAL CONNECTIONS ASCO Red Hat #8210G073 Solenoid Solenoid is located underneath unit. Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...

  • Page 11: Specifications

    INSINKERATOR DIVISION OF EMERSON ELECTRIC COMPANY 4700 21st STREET RACINE, WI 53406 TEL: 414 554-5432 1-800-558-5712 FAX: 414 554-8917 For additional information, see Commercial Product Information Binder. Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 12 Insinkerator Heavy Duty Disposal Heavy duty disposal OPERATING INSTRUCTIONS The Insinkerator commercial food waste disposer is UL Listed when installed in conjunction with Operating the Disposer Insinkerator mounting adapters and controls 1. Make sure there are no foreign objects in the disposer (see Figure 1 below for a typical installation).
  • Page 13 Insinkerator Heavy Duty Disposal Heavy duty disposal ELECTRICAL Property Damage These plumbing instructions were written for an experienced WARNING - Electrical Shock competent installer. If the installer is not experienced in • Turn off the electrical supply to the disposer before plumbing installation, Insinkerator recommends that servicing.
  • Page 14 Insinkerator Heavy Duty Disposal Heavy duty disposal INSTALLING THE DISPOSER (8) onto the lip. 6. Place the mounting gasket WARNING (11) on the disposer body flange. Secure the mounting flange Personal Injury (10) to the disposer body flange with six screws (12) pro- •...
  • Page 15 Insinkerator Heavy Duty Disposal Heavy duty disposal • The disposer motor wiring connection is shown in the Commercial disposer accessories are included in this disposer terminal box. warranty only if they are included in the original disposer purchase package. DANGER Electrical Shock •...
  • Page 16 Insinkerator Heavy Duty Disposal Heavy duty disposal TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION The disposer will not start No incoming power. Turn on electrical supply. and water does not flow. The disposer will not start The disposer overload Turn control to the off position and press but water flows.
  • Page 17 CAUTION: Solenoid must be fully reassembled as the hous- ing and internal parts are part of and complete the magnetic circuit. Place insulating washer at each end of coil if required. Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 18 USC Manual 8th Edition†; ASSE Std. 1013; AWWA Std. C511; CSA B64.4. Shall be a Watts Regulator Co. Series 009. †Does not indicate approval status. Refer to Page 2 for approved 1 Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...

  • Page 19: Gfci Receptacle

    ( if box has a grounding terminal) Ground connection LINE LINE Wire connector LOAD LOAD Electrical box Wire |-------- 1 inch -------- | Clockwise 2/3 of the way around screw Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...

  • Page 20: Technical Specifications

    Markings The outer surface of the conduit shall be clearly marked with a legible print legend in accordance with UL 1660 and CSA C22.2 No. 227.2. Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 21 • Patented Quick-Fit™ Key Hole Mount for Easy Installation • Patented Universal-Fit™ Adapter Technology • Lockable Tab • Premium Powdercoat Finish • Spring Hinge Closure • UL Listed & 2008 NEC Compliant Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 22 Model #133X HOT/COLD MIXING FAUCET T&S DECK MOUNT FAUCET w/GOOSENECK NOZZLE Model #B-0225-LN T&S T&S Model #B-0413 Model #B-0413 T&S DECK MOUNT FAUCET w/WRIST BLADES Model #B-0225-LN Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 23 Component Data FEBRUARY 2010 MFGISO DOC. #OM1036-225 (REV. B)
  • Page 24 Plug: ................Bronze Gasket:................NBR Standard Screen: ....#20 mesh, 304 stainless steel D WYE STRAINER PLUMBED INTO A 1036-225 IMPORTANT Before Service and Maintenance: Shut water off before checking and cleaning the Wye Strainer fitting screen located inside the fitting.

  • Page 25: Vacuum Breaker

    *Performance as established by an independent testing laboratory. Dimensions – Weights MODE SIZE (DN DIMENSION WEIGHT 3 ⁄4HT 1 1 ⁄2 1 3 ⁄8 113.4 Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 Dimensions – Weights (626) 334-1471 www.mortechmfg.com...

  • Page 26: Warranty

    Component Data CHICAGO MODEL 45-CP WARRANTY •Lifetime Limited Faucet Warranty Installation should be in accordance with local plumbing •5-Year Limited Cartridge Warranty codes. Flush all pipes thoroughly before installation. After •1-Year Limited Finish Warranty installation, remove spout outlet or flow control and flush faucet thoroughly to clear any debris.
  • Page 27 Options & Accessories: (Additional cost) 8901B Hose & Spray Unit: Model 8904 deck-mounted eye/face wash and body spray with dual 45 degree angle heads, and 8-foot pressure rated hose. Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 28 T & S BRASS AND BRONZE WORKS, INC. MODEL # 002858-40 Spray valve assembly T & S BRASS AND BRONZE WORKS, INC. MODEL # 013E 72” hose Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...
  • Page 29 ™ Component Data END RINSE ASSEMBLY T & S BRASS AND BRONZE WORKS, INC. MODEL # B-1025 End rinse assembly control valve (Figure-A) (Figure-A) MODEL # B-1025 Mortech™ Manufacturing Inc. 411 North Aerojet Avenue, Azusa, CA 91702 (626) 334-1471 www.mortechmfg.com...

  • Page 30: Maintenance Instructions

    1036-225 Small Animal Downdraft Maintenance Dissecting Table MAINTENANCE INSTRUCTIONS Shop Oil and Grease - These soils may be corrosive and may not allow the surface to maintain passivity, and so MAINTENANCE SCHEDULE removal is a necessity. Soap or detergent and water may be The unit requires regular maintenance and follow the used or a combination of detergent and water plus a solvent.

  • Page 31: Maintenance Record

    1036-225 Small Animal Downdraft Maintenance record Dissecting Table MAINTENANCE RECORD Date FEBRUARY 2010 MFGISO DOC. #OM1036-225 (REV. B)

  • Page 32: Training Record

    Training record 1036-225 Small Animal Downdraft Dissecting Table TRAINING RECORD Date FEBRUARY 2010 MFGISO DOC. #OM1036-225 (REV. B)
  • Page 33 Customer Relations. FAX (626) 334-1704 www.mortechmfg.com PROPRIETARY NOTICE info@mortechmfg.com The information in this manual is the property of Mortech © COPYRIGHT MORTECH MANUFACTURING INC., ALL Manufacturing. Mortech Manufacturing reserves all patent RIGHTS RESERVED. rights, proprietary design rights, manufacturing rights,...

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