20 EU Declaration of Conformity in accordance with 2014/68/EU (Pressure Equipment Directive) ..21 EU Declaration of Conformity in accordance with 2014/30/EU (EMC Directive) ........ 22 EU Declaration of Conformity in accordance with 2011/65/EU (RoHS Directive) ....... www.gemu-group.com 3 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
Measures for avoiding danger. danger Warning notes are always marked with a signal word and sometimes also with a symbol for the specific danger. The following signal words and danger levels are used: GEMÜ 543 eSyStep 4 / 74 www.gemu-group.com Positioner (Code S0)
14. Do not carry out any maintenance work and repairs not de- scribed in this document without consulting the manufac- turer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
● explosive zones. 3.3 Description WARNING The GEMÜ 543 eSyStep is an electrically operated 2/2-way Improper use of the product! angle seat globe valve. The eSyStep electric actuator is avail- ▶ Risk of severe injury or death able as On/Off actuator or with integrated positioner. The ▶...
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5 Correct use The product is not intended for use in potentially explosive areas. ● Use the product in accordance with the technical data. www.gemu-group.com 7 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
Clamp ASME BPE, only flow direction under the seat possible! for pipe ASME BPE, Media wetted seal materials and auxiliary materials with face-to-face dimension FTF EN 558 series 1 BAM testing GEMÜ 543 eSyStep 8 / 74 www.gemu-group.com Positioner (Code S0)
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Please find the number of the optional regulating cone (R-No.) for the linear or equal-percentage modified regulating cone in the Kv value table. 10 Type of design Without 11 Actuator version Actuator size 0 12 Special version Without 13 CONEXO Without www.gemu-group.com 9 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
For max. operating pressures the pressure / temperature correlation must be observed. Higher operating pressures on request Leakage rate: Control valve Seat seal Standard Test procedure Leakage rate Test medium Metal DIN EN 60534-4 PTFE, FKM, EPDM DIN EN 60534-4 GEMÜ 543 eSyStep 10 / 74 www.gemu-group.com Positioner (Code S0)
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Kv values determined in accordance with DIN EN 60534. The Kv value specifications refer to the largest actu- ator for the respective nominal size. The Kv values for other product configurations (e.g. other connections or body materials) may differ. www.gemu-group.com 13 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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7.20 2.07 Weights in kg Mechanical environ- Class 4M8 acc. to EN 60721-3-4:1998 mental conditions: Vibration: 5g acc. to IEC 60068-2-6 Test Fc Shock: 25g acc. to 60068-2-27 Test Ea GEMÜ 543 eSyStep 14 / 74 www.gemu-group.com Positioner (Code S0)
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Input resistance: 250 Ω Accuracy/linearity: ≤ ±0.3% of full flow Temperature drift: ≤ ±0.1% / 10°K Resolution: 12 bit Reverse battery protec- Yes (up to ± 24 V DC) tion: www.gemu-group.com 15 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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ISDU support: SIO operation: IO-Link specification: V1.1 IODD files can be downloaded via https://ioddfinder.io-link.com/ or www.gemu-group.com. 7.7.6 Behaviour in the event of an error Function: In the event of an error the valve moves to the error position. Notes: Moving to the error position is only possible with full power supply. This behaviour is not a safety position.
8.2 Electrical connection 8.2.1 Connection X1 7-pin plug, Binder, type 693 Signal name Uv, 24 V DC supply voltage Digital input 1 Digital input 2 Digital input/output Digital output, IO-Link n.c. GEMÜ 543 eSyStep 18 / 74 www.gemu-group.com Positioner (Code S0)
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8.2.2 Connection X2 (only for positioner design) 5-pin M12 plug, A-coded Signal name I+/U+, set value input I-/U-, set value input I+/U+, actual value output I-/U-, actual value output n.c. www.gemu-group.com 19 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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Safe/On tialization Digital input/output Open/Closed/Error/Error and Error Error warning/Initialization Digital output Open/Closed/Error/Error and Closed Closed warning Analogue input 4–20 mA/0–20 mA/0–10 V 4–20 mA 4–20 mA Analogue output 4–20 mA/0–20 mA/0–10 V 4–20 mA 4–20 mA GEMÜ 543 eSyStep 20 / 74 www.gemu-group.com Positioner (Code S0)
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Adjustable 0-20mA / 0-10V Analogue input 5-pin M12 plug Actual value (Y)+ A-coded Default setting 4 -20mA Actual value (Y)- Adjustable 0-20mA / 0-10V Switch Consumer Signal direction Power supply www.gemu-group.com 21 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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Code 37: Spigot SMS 3008 Code 59: Spigot ASME BPE/DIN EN 10357 series C (from 2022 edition)/DIN 11866 series C Code 60: Spigot ISO 1127/DIN EN 10357 series C (2014 edition)/DIN 11866 series B GEMÜ 543 eSyStep 24 / 74 www.gemu-group.com...
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Code 17: Spigot EN 10357 series A/DIN 11866 series A formerly DIN 11850 series 2 Code 60: Spigot ISO 1127/DIN EN 10357 series C (2014 edition)/DIN 11866 series B 2) Valve body material Code 37: 1.4408, investment casting www.gemu-group.com 25 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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Code 59: Spigot ASME BPE/DIN EN 10357 series C (from 2022 edition)/DIN 11866 series C Code 60: Spigot ISO 1127/DIN EN 10357 series C (2014 edition)/DIN 11866 series B 2) Valve body material Code C2: 1.4435, investment casting GEMÜ 543 eSyStep 26 / 74 www.gemu-group.com Positioner (Code S0)
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Code 3C: Threaded socket Rc ISO 7-1, EN 10226-2, JIS B 0203, BS 21, end-to-end dimension ETE DIN 3202-4 series M8 Code 3D: Threaded socket NPT, end-to-end dimension ETE DIN 3202-4 series M8 2) Valve body material Code 37: 1.4408, investment casting www.gemu-group.com 27 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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1) Connection type Code 1: Threaded socket DIN ISO 228 Code 3D: Threaded socket NPT, end-to-end dimension ETE DIN 3202-4 series M8 2) Valve body material Code 37: 1.4408, investment casting GEMÜ 543 eSyStep 28 / 74 www.gemu-group.com Positioner (Code S0)
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G 1¾ 13.0 175.0 50.0 G 2⅜ 15.0 Dimensions in mm 1) Connection type Code 9: Threaded spigot DIN ISO 228 2) Valve body material Code 37: 1.4408, investment casting www.gemu-group.com 29 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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Code 10: Flange EN 1092, PN 25, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 37: 1.4408, investment casting GEMÜ 543 eSyStep 30 / 74 www.gemu-group.com Positioner (Code S0)
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= number of bolts 1) Connection type Code 13: Flange EN 1092, PN 25, form B Code 47: Flange ANSI Class 150 RF 2) Valve body material Code 34: 1.4435, investment casting www.gemu-group.com 31 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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Code 86: Clamp DIN 32676 series A, face-to-face dimension FTF EN 558 series 1 Code 88: Clamp ASME BPE, for pipe ASME BPE, face-to-face dimension FTF EN 558 series 1 2) Valve body material Code 34: 1.4435, investment casting GEMÜ 543 eSyStep 32 / 74 www.gemu-group.com Positioner (Code S0)
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Code 86: Clamp DIN 32676 series A, face-to-face dimension FTF EN 558 series 1 Code 88: Clamp ASME BPE, for pipe ASME BPE, face-to-face dimension FTF EN 558 series 1 2) Valve body material Code C2: 1.4435, investment casting www.gemu-group.com 33 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
▶ Risk of burns Only work on plant that has cooled 14. Please note the flow direction. ● down. 15. Please note the installation position (see chapter "Installa- tion position"). GEMÜ 543 eSyStep 34 / 74 www.gemu-group.com Positioner (Code S0)
3. Screw the threaded connections into the pipe in accord- ance with valid standards. 4. Screw the body of the product onto the piping using ap- propriate thread sealant. 5. Re-attach or reactivate all safety and protective devices. www.gemu-group.com 35 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
4. Connect the gasket between the body of the product and the pipe connection using clamps. 5. Re-attach or reactivate all safety and protective devices. GEMÜ 543 eSyStep 36 / 74 www.gemu-group.com Positioner (Code S0)
During IO-Link operation, pin 6 cannot be evaluated by the PLC control unit as an output signal. Item Name eSyStep PLC with supply voltage USB IO-Link Master Galvanically isolated USB interface Mains plug – laptop www.gemu-group.com 37 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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During IO-Link operation, pin 6 cannot be evaluated by the PLC control unit as an output signal. Item Name eSyStep PLC with supply voltage USB IO-Link Master USB interface Mains plug – laptop GEMÜ 543 eSyStep 38 / 74 www.gemu-group.com Positioner (Code S0)
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● Connect pin 4 (CQ) IO-Link master with pin 6 of the product. Do not connect (pin 3) L- IO-Link master. (L-) Item Name eSyStep B1 and B2 Supply voltages USB IO-Link Master www.gemu-group.com 39 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
1 → Process valve in Closed position Operating mode 0 → Normal operation 1 → Initialization mode Valve position analog 8 … 23 Position of the valve in the range 0 … 1000 GEMÜ 543 eSyStep 40 / 74 www.gemu-group.com Positioner (Code S0)
Read out product ID "eSyStep Posi- tioner" 0x15 Serial number Read out serial "XXXXXXXX/YYYY" number 0x16 Hardware revision Read out hardware "Rev. XX/XX" version 0x17 Firmware revision Read out software "V X.X.X.X." version www.gemu-group.com 41 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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Input / output 1 Configure logical di- 0 → Active high gital input/output 1 → Active low Output 2 Configure logical di- 0 → Active high gital output 1 → Active low GEMÜ 543 eSyStep 42 / 74 www.gemu-group.com Positioner (Code S0)
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Operating time 0 to 255 OPEN (0 to 25.5s) Close Operating time 0 to 255 CLOSE (0 to 25.5s) 0x90 Drive sets Force Force, dependent on 1 … 6 valve used www.gemu-group.com 43 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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1 → 4 to 20 mA 2 → 0 to 10 V Min. Determine minimum 0 to Max signal output (0.0% to Max) Determine max- 1000 Min to 1000 imum signal output (Min to 100%) GEMÜ 543 eSyStep 44 / 74 www.gemu-group.com Positioner (Code S0)
1 byte Data storage index Data Storage Cmd UIntegerT8 1 byte State Property UIntegerT8 4 bytes Data Storage Size UIntegerT32 4 bytes Parameter Check- UIntegerT32 41 bytes Index List OctetStringT www.gemu-group.com 45 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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ArrayT 0x8000 Characteristics 0x8002 0x8003 0x8100 Description of parameter values Index name Parameter Values Description Profile Characteristics 0x8000 Device identification objects 0x8002 Process data mapping 0x8003 Diagnostics 0x8100 External identification GEMÜ 543 eSyStep 46 / 74 www.gemu-group.com Positioner (Code S0)
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The device name can be read out in ASCII format with the Product name parameter. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x12 18 byte Product name StringT "eSyStep Positioner" www.gemu-group.com 47 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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A text with 32 characters can be stored in the device with the Application specific tag parameter. For example, installation location, function, installation date, etc. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x18 32 bytes Application StringT „**************** " specific tag GEMÜ 543 eSyStep 48 / 74 www.gemu-group.com Positioner (Code S0)
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Values Index Rights 0x25 39 byte Detailed Device ArrayT See chapter 12.5 Events Status Description of parameter values Index name Parameter Values Description Detailed Device Status See chapter 12.5 Events www.gemu-group.com 49 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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The functions of the digital inputs can be configured with the Function digital inputs parameter. Index Sub- Off- Access Length Index name Parameter Type Default Values Rights 0x4B 3 bits Function digital in- Input 1 uint:8 puts 3 bits Input 2 uint:8 GEMÜ 543 eSyStep 50 / 74 www.gemu-group.com Positioner (Code S0)
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The safety position is defined by the parameter Error Action (index 0x4F (see "Error Action'"). (Init) Input can be used as an initialization input. www.gemu-group.com 51 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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(Output Error & Warning) Output error and warnings. (Input Init) Configure input/output as initialization input. Type in- / output (Push-Pull) Configure output as Push-Pull. (NPN) Configure output as NPN. (PNP) Configure output as PNP. GEMÜ 543 eSyStep 52 / 74 www.gemu-group.com Positioner (Code S0)
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(Open) Actuator moves to the OPEN position in case of an error. (Close) Actuator moves to the CLOSED position in case of an error. Error time 1 … 1000 Determine delay time between error detection and error mes- sage. GEMÜ 543 eSyStep 54 / 74 www.gemu-group.com Positioner (Code S0)
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Operating mode for OPEN/CLOSE control activated. IO-Link process data (Disabled) Use of IO-Link process data (see “Process data“, page 40) is deactivated. (Enabled) Use of IO-Link process data (see “Process data“, page 40) is activated. www.gemu-group.com 55 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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Open 0 … 4092 Analog value valve position OPEN Close 0 … 4092 Analog value valve position CLOSED Stroke 0 … 4092 Analog value stroke (difference between OPEN and CLOSED). GEMÜ 543 eSyStep 56 / 74 www.gemu-group.com Positioner (Code S0)
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Read out current analog value of the supply voltage. Temperature 0 … 4095 Read out current analog value of the temperature sensor. Set value (W) 0 … 4095 Read out current analog value of the set value. www.gemu-group.com 57 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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1 … 6 Set the force during initialization. Preset at the factory de- pending on the valve type. Force settings Actuator size Setting parameter Force AG0 and AG1 Minimum force Maximum force GEMÜ 543 eSyStep 58 / 74 www.gemu-group.com Positioner (Code S0)
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800 … 1000 Set the sealing function valve position OPEN. (80.0 … 100.0 %) Close tight 0 … 200 Set the sealing function valve position CLOSED. (0 … 20.0 %) www.gemu-group.com 59 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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Set the stroke limiter of the control range in valve position (Min Pos to OPEN. 100.0%) Min pos 0 to Max Pos Set the stroke limiter of the control range in valve position (0.0% to Max CLOSED. Pos) GEMÜ 543 eSyStep 60 / 74 www.gemu-group.com Positioner (Code S0)
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U max 100 to 110 Determine maximum value of the voltage input. If the set (10.0 to 11.0 V) value is exceeded, the message "Set value too high" is is- sued. www.gemu-group.com 61 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
The event occurs when the Valve is blocked (for example, Check valve 0x8CE0 motor is blocked. solid stuck in valve). Carry out initialization if valve Valve corroded (rusted in is OK place). GEMÜ 543 eSyStep 62 / 74 www.gemu-group.com Positioner (Code S0)
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Error when replacing a dia- ection. phragm (stroke of the valve in incorrect area). Actuator has been fitted on the valve incorrectly (stroke of the valve in the incorrect area). www.gemu-group.com 63 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
ð OPEN and CLOSED LEDs flash alternately. 2. Valve automatically moves into the OPEN position. 3. Valve automatically moves into the CLOSED position. 4. Initialization mode is automatically ended. 5. The end positions are set. GEMÜ 543 eSyStep 64 / 74 www.gemu-group.com Positioner (Code S0)
5. Check parts for potential damage, replace if necessary (only use genuine parts from GEMÜ). 7. If necessary, the end position counter User can be reset after maintenance or other changes under parameter Cycle Counter. www.gemu-group.com 65 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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7. Carry out initialisation. Rxxxx Rxxxx Valve body marking 2/2-way body Valve body marking: Angle valve body Actuator product label Valve body marking RAxxx R002 RBxxx R004 RCxxx R006 RDxxx R008 RExxx R010 GEMÜ 543 eSyStep 66 / 74 www.gemu-group.com Positioner (Code S0)
Emergency power operation, CLOSED position Emergency power operation, position unknown Set value too small Set value too high Abort IO-Link communication Maintenance required, OPEN position Maintenance required, CLOSED position Maintenance required, position unknown www.gemu-group.com 67 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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Body of the GEMÜ product is leaking Incorrect installation Check installation of valve body in piping Valve body connection to piping leaking Incorrect installation Check installation of valve body in piping GEMÜ 543 eSyStep 68 / 74 www.gemu-group.com Positioner (Code S0)
2. Dispose of all parts in accordance with the disposal regu- 3. Complete the return delivery note. lations/environmental protection laws. 4. Send the product with a completed return delivery note to GEMÜ. www.gemu-group.com 69 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
EN 61000-6-4:2007/A1:2011; EN 61000-6-2:2005/AC:2005 parts thereof) have been applied: M. Barghoorn Head of Global Technics Ingelfingen, 27/11/2023 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG www.gemu-group.com Fritz-Müller-Straße 6-8 D-74653 Ingelfingen-Criesbach info@gemue.de GEMÜ 543 eSyStep 72 / 74 www.gemu-group.com Positioner (Code S0)
EN IEC 63000:2018 parts thereof) have been applied: M. Barghoorn Head of Global Technics Ingelfingen, 27/11/2023 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG www.gemu-group.com Fritz-Müller-Straße 6-8 D-74653 Ingelfingen-Criesbach info@gemue.de www.gemu-group.com 73 / 74 GEMÜ 543 eSyStep Positioner (Code S0)
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