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Summary of Contents for Gemu F40
- Page 1 GEMÜ F40 Pneumatically operated filling valve Operating instructions further information webcode: GW-F40...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 07.11.2019 GEMÜ F40 2 / 24 www.gemu-group.com...
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Page 3: Table Of Contents
11 Error clearance ............16 12 Inspection/servicing ..........17 13 Removal from piping ..........20 14 Disposal ..............20 15 Returns ..............20 16 Declaration of Incorporation according to 2006/42/ EC (Machinery Directive) ........... 21 3 / 24 www.gemu-group.com GEMÜ F40... -
Page 4: General Information
Potentially dangerous situation! ▶ Non-observance can cause damage to property. The following symbols for the specific dangers can be used within a warning note: Symbol Meaning Danger of explosion Corrosive chemicals Hot plant components! GEMÜ F40 4 / 24 www.gemu-group.com... -
Page 5: Safety Information
13. Maintain the product correctly. 14. Do not carry out any maintenance work and repairs not described in this document without consulting the manu- facturer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 24 GEMÜ F40... -
Page 6: Correct Use
Normally Closed and Normally Open control functions are available. 3.3 Function The product is a pneumatically operated 2/2-way filling valve in stainless steel. The GEMÜ F40 2/2-way filling valve is de- signed for installation in piping systems. GEMÜ F40 6 / 24... -
Page 7: Order Data
11 Surface 1502 Ra ≤ 0.8 µm (30 µin.) for media wetted surfaces, in accordance with DIN 11866 H3, mechanically polished internal 12 Seat diameter 20 mm 13 Special version Special version for 3A 7 / 24 www.gemu-group.com GEMÜ F40... -
Page 8: Technical Data
6 to 7 bar C.f.2 max. 6 bar Control pressure – Operating pressure characteristic Flow direction under the seat Flow direction over the seat Operating pressure [bar] Filling volume: C.f. 1 0.017 dm³ C.f.2 0.010 dm³ 8 / 24 GEMÜ F40 www.gemu-group.com... - Page 9 [2 → 1] 2.7 m³/h 2.8 m³/h 6.1 m³/h 6.6 m³/h Kv values in m³/h 6.4 Product compliance Machinery Directive: 2006/42/EU Food: USP Class VI Regulation (EC) No. 1935/2004 Regulation (EC) No. 10/2011 EHEDG certified 9 / 24 www.gemu-group.com GEMÜ F40...
- Page 10 The cycle duties depend on the operating parameters. High pressures and media temperatures can lead to a shorter service life. Weight: Actuator Control function 1 1.24 kg Control function 2 1.10 kg Body Spigot 0.30 kg Clamp 0.22 kg 10 / 24 GEMÜ F40 www.gemu-group.com...
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Page 11: Dimensions
7 Dimensions 7 Dimensions 7.1 Actuator dimensions 7.1.1 Control function 1 SW 19 7.1.2 Control function 2 SW 19 11 / 24 www.gemu-group.com GEMÜ F40... - Page 12 Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2) / DIN 11866 series A Code 59: Spigot ASME BPE / DIN 11866 series C 2) Valve body material Code C3: 1.4435, investment casting 12 / 24 GEMÜ F40 www.gemu-group.com...
- Page 13 20.0 19.5 44.2 54.2 15.75 25.0 1.65 Dimensions in mm 1) Connection type Code 86: Clamp DIN 32676 series A Code 88: Clamp ASME BPE 2) Valve body material Code C3: 1.4435, investment casting 13 / 24 www.gemu-group.com GEMÜ F40...
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Page 14: Manufacturer's Information
Do not use the product as a step or a foothold. ● NOTICE Suitability of the product! ▶ The product must be appropriate for the piping system operating conditions (medium, medium concentration, temperature and pressure) and the prevailing ambient conditions. GEMÜ F40 14 / 24 www.gemu-group.com... -
Page 15: Installation With Butt Weld Spigots
5. Allow butt weld spigots to cool down. 6. Mount the actuator on the valve body (see chapter "Mounting the actuator"). 7. Re-attach or reactivate all safety and protective devices. 8. Flush the system. www.gemu-group.com 15 / 24 GEMÜ F40... -
Page 16: Error Clearance
Incorrect installation Check installation of valve body in piping Sealing material faulty Replace sealing material Valve body leaks Valve body leaks or is corroded Check valve body for damage, replace valve body if necessary 16 / 24 GEMÜ F40 www.gemu-group.com... -
Page 17: Inspection/Servicing
The equipment is subject to pressure! ▶ Risk of severe injury or death. Depressurize the plant. ● Completely drain the plant. ● CAUTION Hot plant components! ▶ Risk of burns! Only work on plant that has cooled ● down. www.gemu-group.com 17 / 24 GEMÜ F40... - Page 18 2. Remove the cartridge from the cover or from the valve body. 3. Clean all parts of contamination. Do not scratch or dam- age parts during cleaning! Link for Internet browser: 4. Check all parts for potential damage. https://www.gemu-group.com/de_DE/videos-und-anima- 5. Replace damaged parts. tionen/patronenwechsel-fuellventil-gemue-f40 GEMÜ F40 18 / 24 www.gemu-group.com...
- Page 19 3. Unscrew the plug diaphragm from the cartridge by hand by turning it anticlockwise. 4. Clean all parts of contamination. Do not scratch or dam- age parts during cleaning! 5. Check all parts for potential damage. 6. Replace damaged parts. www.gemu-group.com 19 / 24 GEMÜ F40...
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Page 20: Removal From Piping
4. Send the product with a completed return delivery note to GEMÜ. 2. Ensure the plug diaphragm is hand-tight. 12.4 Spare parts Item Name Order description Actuator AF40… Valve body BF00… Plug diaphragm DF00… Cartridge SF40… GEMÜ F40 20 / 24 www.gemu-group.com... -
Page 21: Declaration Of Incorporation According To 2006/42/ Ec (Machinery Directive)
Make: GEMÜ Commercial name: GEMÜ F40 meets the following essential requirements of the Machinery Directive 2006/42/EC: 1.1.2, 1.1.3, 1.1.5, 1.3.2, 1.3.3, 1.3.4, 1.5.1, 1.5.2 We also declare that the specific technical documentation has been compiled in accordance with part B of Annex VII. - Page 22 22 / 24 GEMÜ F40 www.gemu-group.com...
- Page 23 23 / 24 GEMÜ F40...
- Page 24 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Subject to alteration Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, *88591869* Germany 11.2019 | 88591869 Phone +49 (0)7940 123-0 · info@gemue.de www.gemu-group.com...
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