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INSTALLATION GUIDE S PRI NTER 1 7 0 ” REAR PA NE L STOR AGE LOCKERS SP1125 B + SP1 126B TOOLS REQUIRED (NOT INCLUDED) PAINT TAPE MEASURE 10MM Wrench MARKER 8MM Wrench POWER DRILL 3MM Allen Wrench 7/32” DRILL BIT 2.5MM Allen Wrench CENTER PUNCH DIE GRINDER (optional)
BEFORE YOU START All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing Flatline Van Co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage.
PACKAGE CONTENTS DRIVER SIDE QTY: 1 QTY: 1 DOOR FRAME ASSEMBLY BACKING PLATE 1 BACKING PLATE 2 BACKING PLATE 3 QTY: 1 QTY: 1 QTY: 1 QTY: 1 BACKING PLATE 4 GASKET 1 GASKET 2 CUT/DRILL TEMPLATE QTY: 1 QTY: 1 QTY: 1 QTY: 1 F L AT L I N E VA N C O •...
PACKAGE CONTENTS PASSENGER SIDE QTY: 1 QTY: 1 DOOR FRAME ASSEMBLY BACKING PLATE 1 BACKING PLATE 2 BACKING PLATE 3 QTY: 1 QTY: 1 QTY: 1 QTY: 1 BACKING PLATE 4 GASKET 1 GASKET 2 CUT/DRILL TEMPLATE QTY: 1 QTY: 1 QTY: 1 QTY: 1 F L AT L I N E VA N C O •...
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HARDWARE M5 SCREW X 15 O.D. FLAT M5-0.8 X 20 BUTTON HEAD M5-0.8 X 12 BUTTON HEAD M5-0.8 NYLON LOCKNUT WASHER HEX DRIVE SCREW HEX DRIVE SCREW THREADLOCKER QTY: 20 QTY: 20 QTY: 20 QTY: 8 QTY: 2 F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6...
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INSTALL TOOLS REQUIRED FOR THIS STEP: TAPE MEASURE MARKER MASKING TAPE STEP | 01 LAYOUT AND INSTALL PREP 1.1 Clean Up: Start by cleaning the rear panels of any dirt and debris. 1.2 Template Alignment: Use tape to line up the template tabs to the plastic body panels.
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POWER DRILL TOOLS REQUIRED FOR THIS STEP: 7/32” DRILL BIT CENTER PUNCH HAMMER STEP | 02 DRILLING MOUNT HOLES 2.1 Center Punch: Lightly center punch holes using a Center Punch (FIG 3,4). 2.2 Drilling: Drill out holes using a 7/32” Drill Bit (FIG 5). NOTE - Be sure to only drill through one layer of sheet metal.
POWER DRILL TOOLS REQUIRED FOR THIS STEP: STEP BIT (MARKED AT 1/2”) BODY SAW OR ANGLE GRINDER METAL CUTOFF WHEEL OR BLADE STEP | 03 CUTTING PANELS 3.1 Corner Guides: Drill out corner guide holes with a step bit to 1/2”...
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METAL FILE TOOLS REQUIRED FOR THIS STEP: MASKING TAPE PAINT STEP | 04 DEBURR AND CLEANUP 4.1 Deburr and Cleanup: Deburr the newly cut hole and clean up shavings inside compartment (FIG 9). NOTE - If you find that the cut is uneven, you can clean up the edge with a die grinder.
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TOOLS REQUIRED FOR THIS STEP: 8MM Wrench 2.5MM Allen Wrench STEP | 05 LOCKER ASSEMBLY 5.1 Gather Components: Gather the face plate, gasket, and backer plates (FIG 13). CUT PANEL 5.2 Mount Face Plate: Insert M5-0.8 X 20 Button Head Hex Drive Screws along the top edge to hold the door against the van body.
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10MM Wrench TOOLS REQUIRED FOR THIS STEP: 3MM Allen Wrench STEP | 06 ADJUSTMENTS AND TUNING 6.1 Latch Compression: Using a 10MM Wrench, loosen the Jam Nut (FIG 17) to adjust the Compression Bolt and retighten the nut when adjustment is complete. NOTE - Screw the bolt out to increase seal compression and screw the bolt in to decrease seal compression.
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