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INSTALLATION GUIDE S PRI NTER VAN S IDE ST EPS - W I NN E B AGO REV EL SP1120 B TOOLS REQUIRED (NOT INCLUDED) 9/16” DEEP WELL SOCKET OR WRENCH LOCTITE 5/32” ALLEN WRENCH INSTALL INFO TIME TO INSTALL THIS PRODUCT: 1 HOUR Additional help is suggested for a few of the install steps.
BEFORE YOU START All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing Flatline Van Co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage.
PACKAGE CONTENTS PASSENGER STEP PASSENGER STEP DRIVER STEP WELDMENT - DRIVER STEP WELDMENT - REVEL SIDE STEP BRACKET WELDMENT - FRONT WELDMENT - REAR FRONT REAR QTY: 1 QTY: 1 QTY: 1 QTY: 1 QTY: 1 BAYONET JOINING BRACKET QTY: 2 QTY: 2 F L AT L I N E VA N C O •...
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HARDWARE 3/8-16 x 0.75 BUTTON 3/8 x 1 SERRATED FLANGED 3/8 BONDED SEALING HEAD HEX DRIVE SCREW HEX HEAD SCREW WASHER 1/4 FLAT WASHER 1/4 NYLON LOCKNUT QTY: 20 QTY: 30 QTY: 20 QTY: 2 QTY: 2 1/4-20 x 0.75 FLANGED THREADLOCKER BUTTON HEAD HEX SCREW QTY: 10...
INSTALL TOOLS REQUIRED FOR THIS STEP: 5/32” ALLEN WRENCH 9/16” SOCKET RATCHET LOCTITE PASSENGER SIDE LAYOUT AND INSTALL PREP STEP | 01 1.1 Layout Steps: To begin your install, locate the Front and Rear Weldments of the side steps and lay them down carefully as shown in FIG 1.
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7/32” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: STEP | 02 SEALING WELDMENTS STOCK SPRINTER MOUNTING POINTS 2.1 Identify Mounting Points: Notice the holes tapped into the side of the steps. These are for stock Sprinter Vans and will need to be plugged using 3/8-16x0.75 Button Head Hex Drive Screws and 3/8 Bonded Sealing Washers in order to protect them from the elements.
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TOOLS REQUIRED FOR THIS STEP: 9/16” SOCKET OR WRENCH STEP | 03 FACTORY BRACKET INSTALL 3.1 Side Step Bracket Install: Attach the provided brackets to the existing Revel brackets in the orientation shown in FIG 9 + 10 on your van using the Factory Carriage bolts, Washers and Nylock nuts.
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9/16” SOCKET OR WRENCH TOOLS REQUIRED FOR THIS STEP: STEP | 04 ATTACH STEPS TO VAN 4.1 Position Step Assemblies: Position the side steps onto the van, ensuring alignment with the brackets (FIG 11). 4.2 Secure Steps to Brackets: Start bolting the side steps onto the van using the provided 3/8-16 Flanged Hex Bolts and Loctite (FIG 12), making sure to tighten them securely.
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5/32” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: STEP | 05 FINAL CHECKS/ALIGNMENT 5.1 Confirm Alignment and Secure: Make sure your alignment is all square and tighten all of your 3/8” screws to 20ft-lbs. 5.2 Finish Passenger Step: Insert two 1/4-20 Flanged Button Head Hex Drive Screws into the connecting plate of the Passenger Side Step to fasten the two halves together with 1/4 Screw Flat Washers and 1/4-20 Nylon Locknuts (FIG 13+14).
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