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INSTALLATION GUIDE S PRI NTER VAN R E AR D OOR P L AT FORM SP1115 B TOOLS REQUIRED (NOT INCLUDED) 9/16” DEEP SOCKET POWER DRILL 9/16” SHALLOW SOCKET 3/16” DRILL BIT 7/32” ALLEN WRENCH 13/32” DRILL BIT AUTO PANEL REMOVAL TOOL RATCHET MARKER RATCHET EXTENSION...
BEFORE YOU START All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing Flatline Van Co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage.
PACKAGE CONTENTS LOWER HINGE BACKING PLATE LOWER HINGE BACKING PLATE LOWER HINGE BACKING PLATE QTY: 1 QTY: 1 QTY: 1 SHORT BUSHING TALL BUSHING SEALING WASHER QTY: 1 QTY: 1 QTY: 1 REAR DOOR PLATFORM DOOR MOUNTING BOSS EXTERIOR DRILL TEMPLATE INTERIOR DRILL TEMPLATE QTY: 1 QTY: 1...
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HARDWARE 3/8-16 X 3.5 BUTTON HEAD HEX 3/8-16 X 1.25 BUTTON HEAD HEX 3/8 FLAT WASHER 3/8-16 NYLON LOCKNUT DRIVE SCREW DRIVE SCREW QTY: 1 QTY: 4 QTY: 9 QTY: 5 MULTIDIAMETER DRILL BIT SNAP-IN PANEL PLUG QTY: 1 QTY: 1 F L AT L I N E VA N C O •...
INSTALL TOOLS REQUIRED FOR THIS STEP: AUTO PANEL REMOVAL TOOL STEP | 01 LAYOUT AND INSTALL PREP LOWER PANEL 1.1 Door Panel Removal: If applicable, start by removing the lower interior door panel (FIG 1) We recommend using plastic panel removal tools (easily found at harbor freight or similar). Be gentle when prying as to not break the factory panel clips.
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TOOLS REQUIRED FOR THIS STEP: MARKER MULTI-DIAMTER DRILL BIT POWER DRILL DEBURR TOOL 3/16” DRILL BIT RUST PREVENTATIVE PAINT STEP | 02 DRILL THIRD MOUNT 2.1 Exterior Template Marking: Align the provided template with your door panel. Align the left side with the edge of your door and the top with the seam on top as shown in FIG 5 .
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TOOLS REQUIRED FOR THIS STEP: MARKER MULTI-DIAMETER DRILL BIT POWER DRILL DEBURR TOOL 3/16” DRILL BIT RUST PREVENTATIVE PAINT STEP | 02 DRILL THIRD MOUNT 2.6 Interior Template Marking: Align the provided template with the inside of your door panel in the locations shown in FIG 9-10. Align the right side with the edge of your door seam (FIG 9) and the left with the indentations shown in FIG 10.
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TOOLS REQUIRED FOR THIS STEP: RATCHET RATCHET EXTENSION 9/16” SHALLOW SOCKET 9/16” DEEP SOCKET VAN MOUNTS LOWER HINGE UPPER HINGE 3.1 Hinge Backing Plates: Grab both hinge backing plates and (4) 3/8-16 X 1.5 Hex Drive Button Head Screws. Place them into the back of your 180 hinges as shown in FIG 13 and FIG 14.
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RATCHET 9/16” WRENCH (OPTIONAL) TOOLS REQUIRED FOR THIS STEP: RATCHET EXTENSION 7/32” ALLEN WRENCH 7/16” SOCKET 9/16” DEEP SOCKET STEP | 03 VAN MOUNTS DOOR MOUNTING BOSS 3.3 Third Mount: Put together the Third Mount Bushing 3/8-16 X 3 BUTTON HEAD Assembly shown in FIG 15 and have someone hold this in SHORT BUSHING HEX DRIVE SCREW...
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RATCHET 9/16” WRENCH (OPTIONAL) TOOLS REQUIRED FOR THIS STEP: RATCHET EXTENSION 7/32” ALLEN WRENCH 7/16” SOCKET 9/16” DEEP SOCKET STEP | 04 SECURE THE PLATFORM 4.1 Aligning the Rear Door Platform: The lower hinge mount has a stop built into the bracket. Open your door carefully to approximately 135°...
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