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Landoll Brillion X Series Operator's Manual

Landoll Brillion X Series Operator's Manual

Pulverizer

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X Pulverizer
Models X20-26
Operator's Manual
LANDOLL COMPANY, LLC
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-788-2406

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Summary of Contents for Landoll Brillion X Series

  • Page 1 ‘ X Pulverizer Models X20-26 Operator’s Manual LANDOLL COMPANY, LLC 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-788-2406...
  • Page 2 Manuals for X20 - X26 Pulverizer (Folding) Manual Number Manual Type F-788 Operator’s Manual F-787 Parts Manual...
  • Page 3 DANGER DO NOT operate or perform any maintenance tasks on this equipment until you have completed the following: 1. Receive proper training to operate this equipment safely. 2. Read and understand the operator’s manual. 3. Be thoroughly trained on inspection and repair procedures. Failure to comply with this warning may result in serious injury or possibly death.
  • Page 5 Table of Contents Safety Introduction .............1-1 Description of Unit .
  • Page 6 TABLE OF CONTENTS Operation Tractor Preparation ............3-1 Pulverizer Preparation .
  • Page 7 Failure to comply with this warning can result in within 10 days of retail purchase, using the Landoll personal injury or death, damage to the Corporation Ag Products on-line registration process.
  • Page 8 TABLE OF CONTENTS SAFETY Safety • When applying decals to the implement, be sure to clean the surface to remove any dirt or residue. Where possible, sign placement should protect the NOTE sign from abrasion, damage, or obstruction from Investigation has shown that nearly 1/3 of all farm mud, dirt, oil etc.
  • Page 9 TABLE OF CONTENTS SAFETY Safety Instructions for Towing Maintenance Safety Vehicles • Block the machine so it will not roll when working on or under it. The maximum travel speed is the lesser of • Make sure Transport Lock is installed and secured. •...
  • Page 10 TABLE OF CONTENTS SAFETY High Pressure Fluid Safety Bolt, Escaping fluid under pressure can be nearly invisible and Hitch Lock Tractor 1-8 x 2-1/2 have enough force to penetrate the skin causing serious Drawbar injury. Use a piece of cardboard, rather than hands, to search for suspected leaks.
  • Page 11 Do not use fingers or skin to 6J999 check for leaks. Lower load or relieve hydraulic pressure before loosening fittings. ITEM 6 PULVERIZER 3K706 A LANDOLL PRODUCT MEMBER ITEM 11 P/N: 232188 170510 ITEM 15 - 232188 193501 ITEM 12...
  • Page 12 TABLE OF CONTENTS SAFETY Figure 1-5: Decal Locations, Center (1 of 4) F-788-2406...
  • Page 13 TABLE OF CONTENTS SAFETY FRONT VIEW REAR VIEW 5, 6 and 7FT RH Wings X20, X22 and X24 Models FRONT VIEW REAR VIEW 8FT RH Wing X26 Model Figure 1-6: Decal Locations, Right Hand Wing (2 of 4) F-788-2406...
  • Page 14 TABLE OF CONTENTS SAFETY FRONT VIEW REAR VIEW 5, 6 and 7FT LH Wings X20, X22 and X24 Models FRONT VIEW REAR VIEW 8FT LH Wing X26 Model X19-27 DecalWingLH Figure 1-7: Decal Locations, Left Hand Wing (3 of 4) F-788-2406...
  • Page 15 TABLE OF CONTENTS SAFETY RH WING REAR VIEW LH WING REAR VIEW Figure 1-8: Decal Locations, Optimizer Wings (4 of 4) F-788-2406...
  • Page 16 TABLE OF CONTENTS SAFETY Table provided for general use. NOTES: 1-10 F-788-2406...
  • Page 17 Chapter 2 TABLE OF CONTENTS Assembly IMPORTANT CAUTION All Harnesses must be firmly attached to machine Do Not work on or under this machine unless frame members or Hydraulic Hoses so they do not securely blocked and supported by a hoist or sag or become torn loose by field debris.
  • Page 18 TABLE OF CONTENTS ASSEMBLY Frame and Transport Axle Tire Installation Assembly WARNING Position the Transport Axle on a level surface under the designated frame assembly area. See Figure 2-2. Use a torque wrench to assure proper torque. Insufficient torque can cause stud breakage and Using blocks or other supports, block up the Frame damage the wheel pilots.
  • Page 19 TABLE OF CONTENTS ASSEMBLY Locknut, 5/16-18 Locknut, 5/8-11 Flat Flat Washer,5/16 Washer,5/8 Frame Bolt, 5/16-18 x 1 Transport Axle Bearing Half Bearing Insert Bearing Insert Bearing Half Bolt,5/8-11 x 11 Wheel Bolt, 1/2-20 x 1 Wheel and Tire Assembly Figure 2-2: Frame and Transport Axle F-788-2406...
  • Page 20 TABLE OF CONTENTS ASSEMBLY Transport Lock Installation 3. Attach the rod end of the 3 x 16 Hydraulic Cylinder to the bottom hole of the Transport Axle Arm with vendor 1. Attach the Spring Holders to the frame angles with supplied hardware.
  • Page 21 TABLE OF CONTENTS ASSEMBLY Center Roller Assembly Installation Rotation Arrow must follow the direction 1. Roller Assemblies are pre-assembled from the of travel factory with stub shafts, bearings, shims, and retaining washers. NOTE: Crowfoot Wheel Rotation Arrow must follow the direction of travel. See Figure 2-4.
  • Page 22 TABLE OF CONTENTS ASSEMBLY Figure 2-5: Trunnion Spacers F-788-2406...
  • Page 23 TABLE OF CONTENTS ASSEMBLY Bolt,3/4-10 x 2-1/4 Lock Washer,3/4 Trunnion Washer Thick Washer,3/8 Trunnion Bearing Mount Lock Washer,1" Trunnion Bearing Bolt,1-8 x 2-1/4 Shim Washer, 11 ga Flat Top Washer Shim Washer, 11 ga Shim Washer, 14 ga Center Roller Figure 2-6: Center Roller Assembly Installation F-788-2406...
  • Page 24 TABLE OF CONTENTS ASSEMBLY Drawbar and Brace 2. Secure the drawbar end with 5/8-11 x 1-3/4 Bolts and Locknuts. Do not tightens these Bolts until both Installation Drawbar Braces are assembled. Use the same procedure to assemble the Drawbar Brace on the 1.
  • Page 25 TABLE OF CONTENTS ASSEMBLY Drawbar Components 3. Attach Drawbar Stop to the frame tube with 5/8-11 x 1-3/4 Bolts and Locknuts. The Drawbar Stop limits the 1. Attach the Manual Canister on the top of the Drawbar drawbar vertical travel. Bracket with 1/4-20 x 1 Bolts, Flat Washers, and 4.
  • Page 26 TABLE OF CONTENTS ASSEMBLY Wing Cylinder Installation 2. Block each Cylinder Rod End Clevis up from the frame to allow for rod movement when purging the 1. Install the 3-1/2 x 20 Wing Fold Hydraulic Cylinders hydraulic circuit. See “Purging the Hydraulic base end to the center frame lugs with ports facing the System”...
  • Page 27 TABLE OF CONTENTS ASSEMBLY Hydraulic Installation 2. Orient the fitting by turning counterclockwise up to 1 turn. Tighten the Locknut using 50-60 Ft-Lbs torque. See IMPORTANT “Hydraulic Fitting Torque Specifications” on Unfold and lower the unit to the ground and relieve page 4-2.
  • Page 28 TABLE OF CONTENTS ASSEMBLY Figure 2-11: Hydraulic Layout 2-12 F-788-2406...
  • Page 29 TABLE OF CONTENTS ASSEMBLY Figure 2-12: Hydraulic Schematic F-788-2406 2-13...
  • Page 30 TABLE OF CONTENTS ASSEMBLY Purging the Hydraulic System DANGER DANGER IMPORTANT Falling wings can cause injury or death. Stand clear when wings are being raised or lowered. Unfold and lower the unit to the ground and relieve system pressure before attempting to repair, adjust, or disconnect components.
  • Page 31 TABLE OF CONTENTS ASSEMBLY Wing to Frame Installation of the pin against the wing frame lug. Secure with 5/16 x 2 Roll Pins. 1. Position the right hand wing frame between the right 3. Position the other end of the link on each side of the center frame bushings.
  • Page 32 TABLE OF CONTENTS ASSEMBLY Transport Lock Linkage 3. Attach the Transport Lock Linkage Cable End S-Hook to the Transport Lock. Pinch the S-Hook closed so it Assembly cannot come unhooked. 1. At the rear of machine on the Right Hand Cylinder Lug NOTE place the Transport Lock Linkage Assembly Strap on Ensure Linkage is not bent or kinked.
  • Page 33 TABLE OF CONTENTS ASSEMBLY Wing Roller Assembly 1. Roller Assemblies are pre-assembled from the Rotation Arrow must factory with stub shafts, bearings, shims, and follow the direction retaining washers. NOTE: Crowfoot Wheel Rotation of travel Arrow must follow the direction of travel. See Figure 2-16.
  • Page 34 TABLE OF CONTENTS ASSEMBLY Figure 2-17: Trunnion Spacers 2-18 F-788-2406...
  • Page 35 TABLE OF CONTENTS ASSEMBLY Bolt,3/4-10 x 2-1/4 Lock Washer,3/4 Trunnion Washer Trunnion Bearing Mount Flat Top Washer Thick Washer,3/8 Bolt,1-8 x 2-1/4 Trunnion Bearing Lock Washer,1" Washer Shim, 11ga Wing Roller X19-27 WingFrameRoller Washer Shim, Washer Shim, 14 ga 11ga Figure 2-18: Wing Roller Assembly Installation F-788-2406 2-19...
  • Page 36 TABLE OF CONTENTS ASSEMBLY Warning Lamp Installation IMPORTANT All Harnesses must be firmly attached to machine NOTE frame members or Hydraulic Hoses so they do not sag or become torn loose by field debris. Use the tie Be sure when assembling Lamps onto Brackets that the wraps provided.
  • Page 37 TABLE OF CONTENTS ASSEMBLY Figure 2-19: Electrical Layout F-788-2406 2-21...
  • Page 38 TABLE OF CONTENTS ASSEMBLY Center Notch Wheel Scraper mounting hardware. Center the Scraper Tube over the length of the Center Roller. Assemble the Scraper - Optional Tube to the Center Scraper Brackets with 3/8-16 U-Bolts, Scrapers, and Flanged Locknuts. Adjust the Heavy Notch Wheel Scraper assembly is similar.
  • Page 39 TABLE OF CONTENTS ASSEMBLY Wing Notch Wheel Scraper - far towards the rear as possible. Tighten 1/2-13 x 1-3/4 Bolts. Optional 3. Center the Scraper Tube over the length of the Wing Roller. Place the 3/8-16 U-Bolts as close as possible Heavy Notch Wheel Scraper assembly is similar.
  • Page 40 TABLE OF CONTENTS ASSEMBLY Center V-Wheel Scraper - Bracket). Center the Scraper Assembly over the length of the Center Roller, with the Scrapers Optional between the V-Wheels. 3. Remove the 1/2-13 Flanged Locknuts where the 1. Place the Center Roller on level ground. Place a Flat corresponding U-Bolts will attach the Scraper Tube to Washer on the 1/2-13 x 1-3/4 Bolts.
  • Page 41 TABLE OF CONTENTS ASSEMBLY Wing V-Wheel Scraper - Scraper Brackets. Center the Scraper Assembly over the length of the Wing Roller, with the Scrapers Optional between the V-Wheels. 3. Loosen the Flanged Locknuts where the Right Hand Shown, Left Hand similar. corresponding 1/2-13 U-Bolt will attach the Scraper 1.
  • Page 42 TABLE OF CONTENTS ASSEMBLY Acre Meter - Optional 5. Adjust the Acre Meter Switch so the center line of Magnet Wheel and Pick-Up Switch are horizontally and vertically aligned with a maximum 1/8" between IMPORTANT Magnet Wheel and Pick-Up Switch. Now firmly tighten Unfold and lower machine prior to performing any all screws.
  • Page 43 TABLE OF CONTENTS ASSEMBLY Hose Clamp Lock Washer,#8 Acre Meter Acre Meter Harness Assembly U-Bolt,5/8-11 Lock Washer,3/8 Nut,3/8-16 Nut, #8-32 Bolt, Flat 3/8-16 x 1-1/4 Washer,#8 Flat Washer,3/8 Pick-Up Switch Locknut,5/8-11 Existing Bolts and Lock Washers Trunnion Bearing Acre Meter Bracket Existing Washer, Bolt,1-8 x 3 184484 IsoWFP...
  • Page 44 TABLE OF CONTENTS ASSEMBLY Weight Kits - Optional 2. After attaching weights, fold the wings slowly to check for interference between the weights and transport Kit 194085 Single Weight Kit lock or opposite wing when folded, adjust as necessary. Kit 194600 Double Weight Kit 1.
  • Page 45 Chapter 3 TABLE OF CONTENTS Operation DANGER DANGER CAUTION Never allow anyone a ride on the Pulverizer at any When transporting farm implements on public time. Allowing a person to ride on the machine can roads, it is the responsibility of the operator to inflict serious personal injury or death to that abide by state and local laws concerning wide person.
  • Page 46 TABLE OF CONTENTS OPERATION Attaching to the Tractor Hitch Lock 1. Align the Tractor Drawbar with the machine. Raise or The Hitch Lock prevents the hitch from moving in either lower the hitch, as needed, using the Jack. Attach the the Spade or Clevis position.
  • Page 47 TABLE OF CONTENTS OPERATION Hydraulic System • The wing fold cylinders are equipped with restrictors to prevent uncontrolled falling of wing frames when unfolding. Removal or improper assembly of these IMPORTANT restrictors can cause the machine to fold improperly Unfold and lower the unit to the ground and relieve and result in serious machine damage.
  • Page 48 TABLE OF CONTENTS OPERATION Operation of Transport Lock Field to Road 1. Actuate the tractor hydraulic lever to raise the center and fold the Wings for transport. IMPORTANT 2. When the Pulverizer is raised and folded, the Be sure Transport Lock is either locked or unlocked. Transport Lock automatically engages the Lift System by cable/spring linkage.
  • Page 49 TABLE OF CONTENTS OPERATION Road to Field 4. Reverse the tractor hydraulic level again to retract the Lift Cylinder lowering the machine to the ground. The 1. Remove the Transport Lock Hairpin Cotters from the Tire and Wheel Assemblies should be off the ground bottom hole of the Spring Holder and insert it into the approximately 4 inches.
  • Page 50 TABLE OF CONTENTS OPERATION Drawbar Adjustment The Pulverizer drawbar can pivot vertically in field Center Frame operation to limit soil pushing. 1. Place shims on top of the brace if the center roller pushes soil and place shims under the brace if wing rollers push soil.
  • Page 51 TABLE OF CONTENTS OPERATION Scraper Adjustment NOTE A scraper can be used as a guide to achieve the 1/4" gap. Notched Roller Wheel Scrapers are designed to keep the Notched Roller Wheels from building up with moist soil 1. Unfold and Lower Pulverizer on a level surface. during operation.
  • Page 52 TABLE OF CONTENTS OPERATION Loup Acre Meter Kit - Total Acres Optional Press the /FUNC button until the “TOTAL” LED is lit. The digits indicate the acres covered since the total acre counter was cleared. IMPORTANT To clear the total acre count, press and hold the UP and Acre Meter is dust and splash resistant, under no DOWN buttons for two seconds.
  • Page 53 TABLE OF CONTENTS OPERATION Battery Replacement If the display shows “Ent”: You must enter your password using the UP and DOWN buttons. When your The battery operated acre counter uses 3 AA batteries. password is displayed, press the /FUNC button to test The “BATT”...
  • Page 54 TABLE OF CONTENTS OPERATION Transport 6. Before transporting: • Know the transport height and width of the unit 1. Check and follow all federal, state, and local before transporting. Use caution when requirements before transporting the Pulverizer. transporting near bridges and power lines. 2.
  • Page 55 Chapter 4 TABLE OF CONTENTS Maintenance General Torque Specifications (rev. 4/97) This chart provides tightening torques for general purpose applications when special torques are not specified on process or drawing. Assembly torques apply to plated nuts and capscrews assembled without supplemental lubrication (as received condition). They do not apply if special graphite moly-disulfide or other extreme pressure lubricants are used.
  • Page 56 TABLE OF CONTENTS MAINTENANCE Hydraulic Fitting Torque Specifications 37 degree JIC, ORS, & ORB (REV. 10/97 This chart provides tightening torques for general purpose applications when special torques are not specified on process or drawing. Assembly torques apply to plated nuts and capscrews assembled without supplemental lubrication (as received condition). They do not apply if special graphite moly-disulfide or other extreme pressure lubricants are used.
  • Page 57 TABLE OF CONTENTS MAINTENANCE Tires Lubrication Maintenance Recommended Tire Size: 9.52L x 15-8 Ply • Lubricate Trunnion Bearings and Hinge Pins with quality grease every 20 hrs or if machine is not used Tire Inflation Pressure: 44 PSI for an extended period. Greasable components are When Re-Installing 1/2-20 x 1 Wheel Bolts tighten to the same on each side.
  • Page 58 TABLE OF CONTENTS MAINTENANCE Hydraulic System without first installing the Transport Locks. Before servicing any hydraulic component, lower the Maintenance implement to the ground and relieve all system pressure. If a hydraulic component is disconnected, repaired, or replaced, it will be necessary to purge the IMPORTANT system of air before operation.
  • Page 59 TABLE OF CONTENTS MAINTENANCE Warning Lamps When plugging in the 7-Pin Connector: Amber Amber Red Lamp 1. Make sure the tractor has a good clean receptacle, Lamp Lamp free of dirt and corrosion. 2. Make sure the 7-Pin Connector is inserted ALL the way in.
  • Page 60 TABLE OF CONTENTS MAINTENANCE Roller Bearing Maintenance on the inside between the Stub Shaft shoulder and the Trunnion Bearing, all three can be on the outside If bearings are removed from frame refer to the steps between the Trunnion Bearing and Flat Top Washer, below to ensure minimum axle load is applied to prolong or a combination on either side, but all three must be bearing life.
  • Page 61 TABLE OF CONTENTS MAINTENANCE Roller Axle Assembly Clamp Tightening After an initial run of 5-10 hours, check the Roller Axle Standard Wheel Roller Assemblies to ensure that the wheels are tight to one 1. Tighten the Clamp Bolts evenly to achieve equal another.
  • Page 62 TABLE OF CONTENTS MAINTENANCE Clamp End Spacers - Installation is the same for either kit. 1. Place the two Axle Spacers between the Axle Clamp Optional and the Wheel Stop. See Figure 4-9. The Clamp End Spacer Kits are used to eliminate space 2.
  • Page 63 TABLE OF CONTENTS MAINTENANCE Kit Part Number 204831 - 1" Axle Spacer Refer to the Torque Table for proper bolt torque values. Note the different torque requirement for Bolts with Kit Part Number 204832 - 1-1/4" Axle Spacer Locknuts. See Page 4-1. Kit Part Number 204833 - 1-1/2"...
  • Page 64 TABLE OF CONTENTS MAINTENANCE Acre Meter Troubleshooting 2. Verify that the magnet in the Magnet Wheel Assembly has not come out. 3. Place the Acre Meter display in “Calibrate” mode by IMPORTANT pressing the *(FUNC) key until the “P-Word” Acre Meter is dust and splash resistant, under no indicator is lit and then press the up/down arrow keys circumstances should this unit be submerged in any until the display shows 0 and the LED is blinking.
  • Page 65 Chapter 5 TABLE OF CONTENTS Specifications Product Attributes Approximate Weight (XDS) 20" Notched Ductile Iron Wheels with Scrapers 5,246 lbs. (2,380 kg) 5,509 lbs. (2,499 kg) (XD) 20" Notched Ductile Iron Wheels Excluding Scrapers 5,023 lbs. (2,278 kg) 5,271 lbs. (2,391 kg) (XO) 20"...
  • Page 66 TABLE OF CONTENTS SPECIFICATIONS Product Attributes Approximate Weight (XDS) 20" Notched Ductile Iron Wheels with Scrapers 5,792 lbs. (2,627 kg) 6,053 lbs. (2,746 kg) (XD) 20" Notched Ductile Iron Wheels Excluding Scrapers 5,519 lbs. (2,503 kg) 5,766 lbs. (2,615 kg) (XO) 20"...
  • Page 67 Document Control Revision Log: Date Form # Improvement(s): Description and Comments 03/2015 Initial Release 09/2017 Updated Model Sizes Updated ISO logos to ISO 9001:2015 (Revised 04/2024) 06/2024 F-788-2406 Revised Template ECN 49750 - Added Decals: QR Code, Fema, 20 mph...
  • Page 68 Equipment from Landoll Company, LLC is built to exacting standards ensured by ISO 9001:2015 registration at all Landoll manufacturing facilities. X Pulverizer Models X20-26 Parts Manual Re-Order Part Number F-788 LANDOLL COMPANY, LLC 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM...

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