CAME ZLX24MA Installation Manual

Control panel for 24 v gearmotors

Hide thumbs Also See for ZLX24MA:

Installation manual (41 pages)

Manual (112 pages)

page of 48

/ 48
Bookmarks

Quick Links

Download this manual

Control panel for 24 V gearmotors

FA01960-EN

ZLX24MA

ZLX24MR

INSTALLATION MANUAL

English

Table of Contents

Need help?

Do you have a question about the ZLX24MA and is the answer not in the manual?

Questions and answers

Summary of Contents for CAME ZLX24MA

Page 1 Control panel for 24 V gearmotors FA01960-EN ZLX24MA ZLX24MR INSTALLATION MANUAL English...
Page 2 ﬁ nal installation to comply with the Machinery Directive (2006/42/ EC) and with the reference harmonised technical standards are speciﬁ ed in the general CAME product catalogue or on the website www.came.com. • Check that the temperature ranges given are suitable for the installation site. • Make sure that no direct jets of water can wet the product at the installation site (sprinklers, water cleaners, etc.).
Page 3 • The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). • Before installation, check that the guided part is in good mechanical condition, and that it opens and closes correctly. • The product cannot be used to automate any guided part that includes a pedestrian gate, unless it can only be enabled when the pedestrian gate is secured.
Page 4: Dismantling And Disposal
UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Please follow these brief disposal guidelines: DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
Page 5 Description 801QA-0050 ZLX24MA - Multifunction control panel, with 230 VAC power supply, for 24 V swing gates with two leaves, with programming display and signalling, safety device self-diagnostics, adaptive speed and torque technology, BUS CXN, 2 safety inputs and memory space for up to 250 users.
Page 6: Description Of Parts
Terminal boards for connecting micro limit switches and/ Terminal board for connecting the safety devices or encoders Memory Roll card connector Terminal board for connecting the gearmotor with Connector for CAME KEY encoder or with slowdown switch and electric lock Display Accessories fuse Programming buttons...
Page 7 Optional accessories RLB battery charger board (002RLB) RGSM001 module (806SA-0010) SMA module (009SMA)
Page 8 Size...
Page 9 For information on connecting products not covered in this manual, please see the documentation accompanying the products themselves. To connect the encoder, use a FRORPU 3 x 0.5 mm² cable or a cable supplied by CAME on request (item code 801XA-0020).
Page 10: Installation
INSTALLATION Preparing the control panel...
Page 11 Fastening the control panel DIN rail Standard...
Page 12: Electrical Connections
ELECTRICAL CONNECTIONS Preparing the electrical cables Connect all wires and cables in compliance with the law. Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the power supply cable. Power supply Connecting to the mains (230/120 V AC - 50/60 Hz) F - Line fuse L - Phase...
Page 13 26 AC light The outputs deliver 24 V DC when the batteries start operating, if they are installed. Device Output Power supply (V) Power (W) Auxiliary contact BUS CXN 15 DC - Do not connect anything other than CAME BUS accessories.
Page 14 Gearmotors for swing operators M1 =Gearmotor delayed while opening M2 =Gearmotor delayed while closing Where there is only one gearmotor in the system, make the electrical connections on the gearmotor (M2). Gearmotor with encoder E1 - E2 - M2 N2 ENC2 EB2+VB M1 N1 ENC1 EB1+VB FC2 FA2 F FC1 FA1 F...
Page 15 M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB ATS / AXO / FTX / FAST-70 / AMICO / AXI M2 N2 ENC2 EB2+VB M1 N1 ENC1 EB1+VB STYLO-RME M2 N2 ENC2 EB2+VB M1 N1 ENC1 EB1+VB STYLO-ME...
Page 16 Gearmotors with slowdown switches FC1 FA1 F FC2 FA2 F M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB A3024N / A5024N E1 - E2 - M2 N2 ENC2 EB2+VB M1 N1 ENC1 EB1+VB FC1 FA1 F FC2 FA2 F FROG-A24...
Page 17 E1 - E2 - M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB FC1 FA1 F FC2 FA2 F F1024 Gearmotors without encoder M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB...
Page 18 Gearmotors for overhead operators M1 and M2 are controlled as a pair and perform the same movements. Where there is only one gearmotor in the system, make the electrical connections on the gearmotor (M2). N.O. E1 - E2 - M2 N2 ENC2 EB2+VB M1 N1 ENC1 EB1+VB FC2 FA2 F FC1 FA1 F...
Page 19 Devices with BUS CXN system The CXN CAME system is a two-wire non-polarised communication BUS which allows you to connect up all compatible CAME devices. Connection to the BUS can be in a chain, star or mixed formation. Once the system has been wired, and after having set the address on each device, the function of each accessory can be conﬁ...
Page 20 Maximum number of devices that can be connected, by type Type of device Maximum number of devices per type Selectors Photocell pairs Interfaces Flashing beacons BUS CXN device consumption Scan the QR code to access an interactive table showing consumption data, and calculate the maximum number of BUS devices you can connect to the control panel.
Page 21 Command and control devices STOP button (NC contact) Stop the gate and exclude automatic closing. Use a control device to resume movement. When the contact is being used, it must be activated during programming. See the [F1 – Total stop] function. Control device (NO contact) Open command When the [F6 –...
Page 22: Signalling Devices
Signalling devices Flashing beacon It ﬂ ashes when the operator opens and closes. Additional light It increases the light in the manoeuvring area. See function [F18 - Additional light]. Operator status warning light It notiﬁ es the user of the operator status. See function [F10 - Passage-open warning light].
Page 23: Safety Devices
Safety devices During programming, conﬁ gure the type of action that must be performed by the device connected to the input. Connect the safety devices to the CX and/or CY inputs. If used, the contacts CX CK must be conﬁ gured during programming. For systems with multiple pairs of photocells, please see the manual for the relevant accessory.
Page 24 DXR - DLX photocell DXR - DLX photocell Standard connection Connection with safety test See [Safety devices test] function. 10 11 E E3 5 10 TS 2 CX CY 10 11 E E3 5 10 TS 2 CX CY 10 11 OUT 10 11 OUT 10 11 SY 10 11 SY...
Page 25 PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values ENTER button...
Page 26: Getting Started
Getting started Once the electrical connections have been made, proceed with commissioning. Only skilled and qualiﬁ ed staff may perform this operation. Make sure that there are no obstacles in the way. Power up the device and begin programming. Start programming with the functions indicated below. A1 Motor type F46 Number of motors F17 Lock*...
Page 27 Diagrams showing leaf speed, slowdown and approach points Closing limit-switch Opening speed Opening limit-switch Closing speed Opening slowdown point Opening slowdown speed Closing slowdown point Closing slowdown speed Opening approach point Approach speed (ﬁ xed) Closing approach point Invert-motion zone in case of obstructions Stop-motion zone in case of obstructions Graph showing speed curves during movement, slowdown and approach.
Page 28: Functions Menu
Without using slowdown space (slowdown space = 0) Opening or closing speed Approach speed (ﬁ xed) Obstruction travel sensitivity Opening or closing limit-switch Opening or closing approach point Virtual encoder For gearmotors without an encoder or with the encoder deactivated, travel is managed using a VIRTUAL ENCODER. ALWAYS calibrate the travel, as with motors with an encoder.
Page 29 CX input and CY input Associate a function with the input CX CY OFF (Default) C1 = Reopen while closing (photocells) C2 = Reclose while opening (photocells) C3 = Partial stop Only with [Automatic close] activated. C4 = Obstacle standby (photocells) C7 = Reopen while closing (sensitive edges) C8 = Reclose while opening (sensitive edges) C13 = Reopen while closing, with immediate closure once the obstruction has been...
Page 30 Passage-open warning light It signals the gate status. 0 = Warning light on (default) - The warning light stays on when the gate is moving or open. 1 = Warning light ﬂ ashing - The warning light ﬂ ashes every half second when the gate is opening and stays on when the gate is open.
Page 31 Additional light Choose the operating mode for the lighting device connected to output E3. OFF (Default) 1 = Cycle light - The lamp stays on during the manoeuvre. The light remains off if an automatic closing time is not set. 2 = Courtesy lamp - The light switches on when a manoeuvre starts and remains on once the manoeuvre has ﬁ...
Page 32 M2 closing delay time Adjust the delayed closing of the second leaf compared to the ﬁ rst. For motors with encoders only: if the distance between the two leaves is already suffi cient to guarantee the delay time set, the delay will not be performed. The function will not appear with EM4024 motors [Function A1 set to 17].
Page 33 Travel AST control Adjust the obstruction detection sensitivity during the gate travel in percentage terms. 10% to 100% (Default 100%) 10% = minimum thrust and high obstruction sensitivity. 100 % =maximum thrust and low obstruction sensitivity. Slowdown AST control Adjust the obstruction detection sensitivity during slowdown in percentage terms. The parameter is only used if the opening or closing slowdown point is active.
Page 34 M1 closing approach space Set the percentage of the total travel to be used for M1 closing approach. The function will not appear with EM4024 motors [Function A1 set to 17]. 0.5% to 25.0% (Default 8.0%) M2 opening slowdown space Set the percentage of the total travel in which M2, after the slowdown point during opening, proceeds at a slowed constant speed.
Page 35 RSE communication Conﬁ gure the function performed by the board connected to the RSE connector. 3 = CRP/CAME KEY (Default) 6 = ModBus Save data Save user data, timings and conﬁ gurations to the memory device (memory roll). The function is displayed only when a memory roll card is inserted into the control board.
Page 36 RIO ED T1 and RIO ED T2 Associate one of the available functions with a wireless safety device. The function only appears if the RIO CONN interface board is present. OFF (Default) P0 = It stops the gate and excludes automatic closing. Use a control device to resume movement.
Page 37 Removing obstacles If the function is active, when the operator detects an obstacle via the AST control on the control board or via the sensitive edge, the leaf movement inverts to create the space required to free the obstacle and then stops. OFF = Inversion caused by obstacle (Default) ON = Remove obstruction New user...
Page 38 Radio decoding Choose the type of radio coding for the transmitters enabled to control the operator. If you choose the type of radio coding for the transmitters [Rolling code] or [TW key block], any transmitters saved previously will be deleted. 1 = All decoding (default) 2 = Rolling code 3 = TW key block...
Page 39 Parameter reset Restore the factory conﬁ gurations except for: [users], [timers], [number of motors], [motor type], [CRP address], [limit-switch inputs function], [RSE speed], [password] and the settings related to the travel calibration. OFF (Cancel operation) ON (Run operation) Manoeuvre counter View the number of total or partial operator manoeuvres (after maintenance).
Page 40 Enable password Set a 4-digit password. The password will be requested to anyone who wants to access the main menu. OFF (Default) Use the arrows and the Enter button to dial the desired code. Forgotten password If you lose the password, you will need to reset the board to its factory settings. See [Factory reset]. Factory reset To restore the electronic board data to factory settings: Disconnect the control board from the power supply and wait for it to switch off .
Page 41 BUS photocells Associate a function with the input for the BUS photocells. [b1] corresponds to the pair of photocells 1, as set on the photocell DIP switch. [b8] corresponds to the pair of photocells 8, as set on the photocell DIP switch. The function only appears if there is a BUS photocell connected.
Page 42 I/O BUS module - Light output Associate a function with output 1 on the I/O modules. [b11] corresponds to the I/O module 1, as set on the device DIP switch. [b12] corresponds to the I/O module 2, as set on the device DIP switch. The function only appears if there is a BUS I/O module connected.
Page 43 BUS ﬂ ashing beacon <Automatic closing time colour> Set the BUS ﬂ ashing beacon colour during the automatic closing time. The function only appears if there is a BUS ﬂ ashing beacon connected. 1 = White 2 = Yellow 3 = Orange 4 = Red 5 = Purple 6 = Blue...
Page 44 1 = White 2 = Yellow 3 = Orange 4 = Red 5 = Purple 6 = Blue 7 = Light blue 8 = Green When using a CAME KEY device, always update the board ﬁ rmware to the latest version.
Page 45: Import/Export Data
Import/export data Save user data and system conﬁ guration data on a MEMORY ROLL card. The stored data can be reused for another control board of the same type to carry across the same conﬁ guration. Before inserting and removing the MEMORY ROLL card, DISCONNECT THE MAINS POWER SUPPLY TO THE LINE. Insert the MEMORY ROLL card into the corresponding connector on the control board.
Page 46 DISPLAY WARNINGS KEY C<n> Wired safety device active The <n> value is associated with the selected parameter for the functions [F1 - CX input] [F2 - CY input]. R7 safety device (sensitive edge) active R8 safety device (sensitive edge) active R7 safety device (pair of sensitive edges) active R8 safety device (pair of sensitive edges) active c<n>...
Page 47: Error Messages
Error messages Motor M1 calibration error Motor M2 calibration error With an EM4024 motor, E2 indicates a calibration error on M1 or M2. Encoder signal not detected error Service test failure error Operating time error Consecutive obstacles detected during closing Consecutive obstacles detected during opening Maximum number of obstacles Motor supply voltage missing or insuffi cient...
Page 48: Final Operations
Before closing up the casing, check that the cable inlets are sealed to stop insects getting in and to prevent damp. AFFIX THE PRODUCT LABEL FROM THE BOX HERE CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso – Italy Tel.

This manual is also suitable for:

Zlx24mr