CAME ZLX24SA Installation Manual

Control panel for 24 v gearmotors

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FA02182-EN

Control panel for 24 V gearmotors

ZLX24SA

ZLX24SR

INSTALLATION MANUAL

English

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Summary of Contents for CAME ZLX24SA

Page 1 FA02182-EN Control panel for 24 V gearmotors ZLX24SA ZLX24SR INSTALLATION MANUAL English...
Page 2 TABLE OF CONTENTS GENERAL PRECAUTIONS FOR INSTALLERS ........................4 DISMANTLING AND DISPOSAL ............................5 PRODUCT DATA AND INFORMATION ..........................5 Key ....................................5 Description ..................................5 Technical data .................................. 6 Fuse table ..................................6 Description of parts ................................7 Control panel ..................................8 Optional accessories .................................
Page 3 Forgotten password ................................ 49 Factory reset .................................. 49 Saving a new user ................................49 Removing a registered user ............................49 Change a command assigned to a user .......................... 50 Creating a new timer ..............................51 Import/export data ................................52 DISPLAY WARNINGS KEY ..............................53 FINAL OPERATIONS .................................
Page 4 (2006/42/EC) and with the reference harmonised technical standards are specified in the general CAME product catalogue or on the website www.came.com. • Check that the temperature ranges given are suitable for the installation site. • Make sure that no direct jets of water can wet the product at the installation site (sprinklers, water cleaners, etc.). • Make sure you have set up a suitable dual-pole cut-off device along the power supply that is compliant with the installation rules.
Page 5 Description 801QA-0060 ZLX24SA - Multifunction control panel, with 230 VAC power supply, for 24 V swing gates with two leaves, with graphic programming and signalling display, safety device self-diagnostics, adaptive speed and torque technology, BUS CXN, 4 safety inputs and memory space for up to 1000 users.
Page 6 Technical data MODELS ZLX24SA ZLX24SR Power supply (V - 50/60 Hz) 230 AC 120 AC Motor power supply (V) 36 DC 36 DC Board power supply (V) 26 AC 26 AC Standby consumption (W) Power (W) Transformer thermal protection (°C)
Page 7 Description of parts DIN rail Control panel cover Cover fastening screws Control board with card slot and board cover Control panel bottom with power transformer and terminal Spare fuses board...
Page 8 Terminal boards for connecting micro limit switches and/or Terminal board for B1-B2 output encoders Memory Roll card connector Terminal board for connecting the gearmotor with encoder Connector for CAME KEY or with slowdown switch and electric lock Display Accessories fuse Programming buttons...
Page 9 Optional accessories RGSM001 module (806SA-0010) SMA module (009SMA) RLB battery charger board (002RLB) To control all required motors from the control panel, use two 7Ah batteries (846XG-0030) installed on an external panel. Size...
Page 10 For information on connecting products not covered in this manual, please see the documentation accompanying the products themselves. To connect the encoder, use a FRORPU 3 x 0.5 mm² cable or a cable supplied by CAME on request (item code 801XA- 0020).
Page 11 INSTALLATION Fastening the control panel DIN rail...
Page 12 Standard...
Page 13 ELECTRICAL CONNECTIONS Passing the electrical cables Connect all wires and cables in compliance with the law. Use cable glands with corrugated tubing to connect the devices to the control panel. One of these must be for the power cable only. Mains connections Power supply 230/120 V AC - 50/60 Hz The strap used to fix the cables is not supplied.
Page 14 Electronic board fastening and support Remove the cover When installing plug-in boards or as needed, the board cover can be removed as shown in the images.
Page 15 Connecting gearmotors for swing operators = Gearmotor delayed while opening = Gearmotor delayed while closing Where there is only one gearmotor in the system, make the electrical connections on the gearmotor (M2). Gearmotor with encoder E1 - E2 - M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB FC1 FA1 F FC2 FA2 F...
Page 16 M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB STYLO-RME M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB STYLO-ME...
Page 17 Gearmotor with slowdown switch FC1 FA1 F FC2 FA2 F M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB A3024N / A5024N / F7024N* (*) With motor F7024N, check the micro limit switches are not pressed at the same time after installation. For programming information, see the [Commissioning with an F7024N motor] section.
Page 18 E1 - E2 - M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB FC1 FA1 F FC2 FA2 F F1024 Gearmotor without encoder M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB...
Page 19 Gearmotors for overhead operators M1 and M2 are controlled as a pair and perform the same movements. Where there is only one gearmotor in the system, make the electrical connections on the gearmotor (M2). Ensure the [Motor type] function is set to EM4024. N.O.
Page 20 Electric lock +VB - EB1 12 AC/DC Electromagnet +VB - EB1 24 DC CXN BUS connection The output is set for CAME CXN BUS accessories only. Device Output Power supply (V) Maximum power (W) BUS CXN 15 DC Auxiliary connection output See the [Output B1-B2] function.
Page 21 Command and control devices STOP button (NC contact) This stops the operator and excludes automatic closing. Use a control device to resume movement. When the contact is being used, it must be activated during programming. See function [Total stop]. Control device (NO contact) Open command When the [Hold-to-run] function is active, a control device must be set to OPEN.
Page 22 Safety devices Connect the safety devices to the CX and/or CY and/or CZ and/or CK inputs. During programming, configure the type of action that must be performed by the device connected to the input. If contacts CX, CY, CZ and CK are used, they must be configured during programming. For systems with multiple pairs of photocells, please see the manual for the relevant accessory.
Page 23 DFWN sensitive edge 10 TS 2 CX CY CZ CK C NO NC DFWN Electric lock or electromagnet See the [Lock] function. M2 N2 ENC2 EB2+VB M1 N1 ENC1 EB1+VB...
Page 24 Connecting accessories with BUS CXN system The CXN CAME system is a two-wire non-polarised communication BUS which allows you to connect up all compatible CAME devices. Connection to the BUS can be in a chain, star or mixed formation. Once the system has been wired, and after having set the address on each device, the function of each accessory can be configured on the control panel.
Page 25 PROGRAMMING Programming button functions ESC button button is used to perform the operations described below. - Exit the menu - Delete the changes - Go back to the previous screen - Stop the operator (outside the programming menu) < > buttons The <...
Page 26 Getting started Once the electrical connections have been made, proceed with commissioning. Only skilled and qualified staff may perform this operation. » Make sure that there are no obstacles in the way. » Power up the device and begin programming. »...
Page 27 Graph showing speed curves during movement, slowdown and approach. Moving between the various speeds always involves a gentle acceleration/slowdown slope. Using slowdown space (slowdown space > 0) With a slowdown space greater than 0, the obstruction detector, when near the approach points, is more sensitive, as per the impact testing.
Page 28 FUNCTIONS MENU When using a CAME KEY device, always update the board firmware to the latest version. Some functions may not be available with firmware versions prior to the latest one or without some accessory devices. The functions relating to encoders and/or managing limit switches are only available for motors configured for this purpose.
Page 29 Path: > > Limit-switch function CONFIGURATION MOTOR SETTINGS Set the operation of the inputs for slowdown/end-of- travel switches. The function only appears for motors configured for this purpose. Stop in FA, stop in FC Limit-switch function If the value set for M1 is different to the value Slowdown in FA/FC set for M2, only the value for M2 is shown here.
Page 30 Configure motor M1 and configure motor M2 From these sections, different values for motor M1 and M2 can be set for some functions in the [Motor settings] menu. The sections only appear by selecting M1+M2 under the [Number of motors] function. See the sections about the individual functions for more information.
Page 31 > Travel AST control Path: > CONFIGURATION GATE TRAVEL SETTINGS Deactivated (Default) = Maximum thrust and low obstruction sensitivity. Minimum Average Maximum = Minimum thrust and high obstruction sensitivity. Customised Customised closing Adjust the obstruction detection sensitivity during the Travel AST control Customised opening gate travel in percentage terms.
Page 32 Path: > > Opening slowdown point CONFIGURATION GATE TRAVEL SETTINGS Set the percentage of the total travel in which M1 and M2, after the slowdown point during opening, proceed at a slowed constant speed. If the value set for M1 is different to the value Opening slowdown Deactivated (Default) set for M2, only the value for M2 is shown here.
Page 33 Path: > > Slowdown AST control CONFIGURATION GATE TRAVEL SETTINGS Deactivated (Default) = Maximum thrust and low obstruction sensitivity. Minimum Average Maximum = Minimum thrust and high obstruction sensitivity. Adjust the obstruction detection sensitivity during Customised slowdown in percentage terms. Customised closing Slowdown AST control Customised opening...
Page 34 Configure M1 travel and configure M2 travel From these sections, different values for motor M1 and M2 can be set for some functions in the [Travel settings] menu. The sections only appear by selecting M1+M2 under the [Number of motors] function. See the sections about the individual functions for more information.
Page 35 Wired safety devices Path: > > Total stop CONFIGURATION WIRED SAFETY DEVICES Activate or deactivate input 2-1. If it is activated, the input is used as a normally closed contact. Deactivated (Default) Total stop With the input open, this function excludes all commands, including any automatic closing.
Page 36 Path: > > Safety devices test CONFIGURATION WIRED SAFETY DEVICES Deactivated (Default) CX _ _ _ _ CY _ _ CX CY _ _ _ _ CZ _ CX _ CZ _ Check that the photocells connected to the selected _ CY CZ _ inputs are operating correctly, after each opening CX CY CZ _...
Page 37 BUS Devices Path: > > BUS (1 - 8) photocell CONFIGURATION BUS DEVICES Deactivated (Default) C1 = Reopen while closing (photocells) BUS Photocell 1 C2 = Reclose while opening Photocell BUS 2 (photocells) Photocell BUS 3 C3 = Partial stop Only with [Automatic Associate a function with the input for the BUS close] activated.
Page 38 I/O BUS 1 module - I/O BUS 2 module > Input I1 / Input I2 Path: > > CONFIGURATION BUS DEVICES I/O MODULE BUS 1 > Input I1 / Input I2 Path: > > CONFIGURATION BUS DEVICES I/O MODULE BUS 2 Deactivated (Default) Stop = Stop the gate and exclude automatic closing.
Page 39 Path: > > > Relay output time CONFIGURATION BUS DEVICES I/O MODULE BUS 1 Path: > > > Relay output time CONFIGURATION BUS DEVICES I/O MODULE BUS 2 Associate a time with output 2 on the I/O modules. Bistable Relay output time The function only appears if there is a BUS I/O ON - 1 to 180 seconds (Default 1) module connected.
Page 40 Path: > > > Signal error CONFIGURATION BUS DEVICES BUS FLASHING BEACON Deactivated (Default) White Set the colour of the BUS flashing beacon in the Yellow event of an error signal. Orange The warning light is activated after sending a Signal error command for movement.
Page 41 Path: > > Closing thrust CONFIGURATION FUNCTIONS Reduced Normal (Default) When the leaves reach the closing limit-switch, the Closing thrust Minimum operator thrusts them towards the strike plate for a Medium second. Maximum > Thrust Path: > CONFIGURATION FUNCTIONS Before every opening or closing manoeuvre, the leaves thrust inwards to release the electric lock.
Page 42 Times Path: > > Automatic close CONFIGURATION TIMES Set the time before automatic closure, once the opening travel end point has been reached or once the photocells have caused a partial stop [C3]. Deactivated (Default) Automatic closure The function does not work if any of the From 1 to 180 seconds safety devices are triggered when an obstacle is detected, after a complete stop, during a power...
Page 43 Path: > > M2 open delay CONFIGURATION TIMES Adjust the delayed opening of the second leaf compared to the first. For motors with encoders only: if the distance between the two leaves is already sufficient to M2 closing delay time guarantee the delay time set, the delay will not be 1 to 25 seconds (Default 2) performed.
Page 44 RSE communication Path: > > RSE CONFIGURATION RSE COMMUNICATION CRP (Default) Configure the function performed by the board RSE communication RTU MODBUS connected to the RSE connector. Path: > > CRP address CONFIGURATION RSE COMMUNICATION Assign a unique identification code (CRP address) to the control board.
Page 45 User management New user Path: > New user USER MANAGEMENT Register up to a maximum of 1000 users and assign a function to each one. The operation can be carried out using a transmitter or a BUS selector device (e.g. a keypad or transponder reader).
Page 46 Information FW version Path: > FW version INFORMATION Use the < > arrows to show: FW MC.x.x.xx (motor board firmware version) FW version Display the firmware version and the GUI installed. FW UI.x.x.xx (display board firmware version) GUI x.x (graphics) BUS device status >...
Page 47 Errors list > Errors list Path: INFORMATION View the last 8 errors detected. The error list can be deleted. Use the arrows to scroll through the list. Errors list To cancel the error list, select [Delete errors] Press ENTER to confirm. Timer management Show clock Path:...
Page 48 Language Path: LANGUAGE Italiano (IT) English (EN) (Default) Français (FR) Deutsch (DE) Español (ES) Português (PT) Language Русский (RU) Set the display language. Polski (PL) Românesc (RO) Magyar (HU) Hrvatski (HR) Yкраїнський (UA) Nederlands (NL) Password Enable password > Enable password Path: PASSWORD Set a 4-digit password.
Page 49 Forgotten password If you lose the password, you will need to reset the board to its factory settings. See [Factory reset]. Factory reset To restore the electronic board data to factory settings: Disconnect the control board from the power supply and wait for it to switch off. Press and hold the <...
Page 50 Change a command assigned to a user Press to enter programming. ENTER Access: > Change mode [USER MANAGEMENT] Press to confirm. ENTER Use the arrows to choose the number associated with the user you want to edit. Press to confirm. ENTER Alternatively, the control device associated with the user you want to remove can be activated.
Page 51 You can create up to 8 timers and 16 special days. Special days are exceptions to the weekly schedule. They refer to a specific day (e.g. a bank holiday). Special days can only be set from the CAME app [CONNECT SetUp].
Page 52 Import/export data Save user data and system configuration data on a MEMORY ROLL card. The stored data can be reused for another control board of the same type to carry across the same configuration. Before inserting and removing the MEMORY ROLL card, DISCONNECT THE MAINS POWER SUPPLY TO THE LINE. Insert the MEMORY ROLL card into the corresponding connector on the control board.
Page 53 DISPLAY WARNINGS KEY The encoder is deactivated. The [Impact test] function is on. The operator detected an obstacle during closing. The operator detected an obstacle during opening. The operator detected two obstacles during closing. The number on the display varies according to the number of obstructions detected. When the maximum number of detected obstructions has been reached, the operator stops and an error message shows on the display.
Page 54 BUS photocell safety device active c<n> The <n> value is associated with the selected parameter for the [BUS photocell] functions. Open command active for BUS photocells Close command active for BUS photocells Total stop active RIO safety device active The <n> value is associated with the selected parameter for the functions [RIO ED T1 - RIO ED P<n>...
Page 55 ERROR MESSAGES Motor M1 calibration error Motor M2 calibration error With an EM4024 motor, E2 indicates a calibration error on M1 or M2. Encoder signal not detected error Service test failure error Operating time error Consecutive obstacles detected during closing Consecutive obstacles detected during opening Maximum number of obstacles Motor supply voltage missing or insufficient...
Page 56 FINAL OPERATIONS Before closing up the casing, check that the cable inlets are sealed to stop insects getting in and to prevent damp.
Page 60 AFFIX THE PRODUCT LABEL FROM THE BOX HERE CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso – Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941 info@came.com - www.came.com...

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