CAME ZLX230P Installation Manual
CAME ZLX230P Installation Manual

CAME ZLX230P Installation Manual

Control panel for 230 v gearmotors

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FA02057-EN
Control panel for 230 V gearmotors
ZLX230P
INSTALLATION MANUAL
EN
English

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Summary of Contents for CAME ZLX230P

  • Page 1 FA02057-EN Control panel for 230 V gearmotors ZLX230P INSTALLATION MANUAL English...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS General precautions for installers ............................ 3 Product data and information ............................4 Key............................................4 Technical data ........................................4 Fuse table ..........................................4 Description of parts .......................................5 Optional accessories ......................................6 Size ............................................6 Cable types and minimum thicknesses .................................6 Installation ..................................7 Fastening the control panel ....................................7 DIN rail ..........................................7 Standard ..........................................8...
  • Page 3: General Precautions For Installers

    (2006/42/EC) and with the reference harmonised technical standards are specified in the general CAME product catalogue or on the website www.came.com. • Check that the temperature ranges given are suitable for the installation site. • Make sure that no direct jets of water can wet the product at the installation site (sprinklers, water cleaners, etc.). • Make sure you have set up a suitable dual-pole cut-off device along the power supply that is compliant with the installation rules.
  • Page 4: Product Data And Information

    This symbol shows which parts describe safety issues. This symbol shows what to tell users. The measurements, unless otherwise stated, are in millimetres. Technical data MODELS ZLX230P Power supply (V - 50/60 Hz) 220 AC ÷ 240 AC Motor power supply (V) 220 AC ÷ 240 AC...
  • Page 5: Description Of Parts

    Terminal blocks for connecting gearmotors Terminal board for connecting the safety devices Line fuse Display Power supply terminal board Connector for CAME KEY Earthing star point RSE card connector Cable clamp and fixing screws (3.9X19 UNI6954) RIO CONN card connector Knurled washer (M4 UNI8842A) and fixing screw (M4X10) for earth star centre.
  • Page 6: Optional Accessories

    Optional accessories RGSM001 module (806SA-0010) SMA module (009SMA) Size Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm² Flashing beacon 230 V AC 2 x 1 mm²...
  • Page 7: Installation

    INSTALLATION Fastening the control panel DIN rail...
  • Page 8: Standard

    Standard...
  • Page 9: Electrical Connections

    ELECTRICAL CONNECTIONS Passing the electrical cables Connect all wires and cables in compliance with the law. Use cable glands with corrugated tubing to connect the devices to the control panel. One of these must be for the power cable only. Fixing earth cable Secure the supplied cable clamp with the screws provided.
  • Page 10: Electronic Board Fastening And Support

    Electronic board fastening and support Mains connections Power supply 230 V AC - 50/60 Hz L - Phase N - Neutral F - Line fuse - Functional earth cable...
  • Page 11: Connection Of Gearmotors For Swing Drives

    Connection of gearmotors for swing drives M1 = Gearmotor delayed while opening M2 = Gearmotor delayed while closing Where there is only one gearmotor in the system, make the electrical connections on the gearmotor (M2). Gearmotors without encoder U V W X Y W Capacitor connection Do not connect capacitors if they are already present on the motor.
  • Page 12: Connecting Accessories

    Maximum power (W) Flashing beacon E - W 230 AC 50/60 BUS CXN connection* (*) Only with accessory RCXN (806XG-0110). The output is set for CAME BUS CXN accessories only. Device Output Power supply (V) Maximum power (W) BUS CXN 15 DC...
  • Page 13: Signalling Devices

    Signalling devices Flashing beacon or additional light Depending on configuration, it flashes when the operator opens and closes, or increases lighting in the manoeuvre area. See function [F18 - Additional light]. Operator status warning light (Passage-open warning light) See function [F10 - Passage-open warning light]. Safety devices Connect the safety devices to the CX and/or CY inputs.
  • Page 14: Electromagnet Or Electromagnet

    DFWN sensitive edge 10 TS 2 CX CY C NO NC DFWN Electromagnet or electromagnet See function [F17 - Lock]. 10 11 ES 5...
  • Page 15: Connecting Accessories With Bus Cxn System

    (*) Only with accessory RCXN (806XG-0110). The CXN CAME system is a two-wire non-polarised communication BUS which allows you to connect up all compatible CAME devices. Connection to the BUS can be in a chain, star or mixed formation. Once the system has been wired, and after having set the address on each device, the function of each accessory can be configured on the control panel.
  • Page 16: Programming

    The LED flashes when programming is active. Getting started When using a CAME KEY device, always update the board firmware to the latest version. Once the electrical connections have been made, proceed with commissioning. Only skilled and qualified staff may perform this operation.
  • Page 17: Functions Menu

    Functions menu BUS accessory functions are only available with accessory 806XG-0110. Some functions may not be available with firmware prior to the latest version or in the absence of certain accessory devices. Function Parameters Function description Activate or deactivate input 2-1. If it is activated, the input is used as a normally closed contact.
  • Page 18 OFF (Default) 1 = Minimum thrust When the leaves reach the closing limit-switch, the operator thrusts them Closing thrust 2 = Medium thrust towards the strike plate for a second. 3 = Maximum thrust Before every opening or closing manoeuvre, the leaves thrust inwards to release the electric lock.
  • Page 19 Set the number of motors that control the gate. 2 (Default) Number of motors Value 1 indicates that the M2 motor is being used 3 = CRP/CAME KEY (Default) RSE communication Configure the function performed by the board connected to the RSE connector. 6 = ModBus Assign a unique identification code (CRP address) to the control board.
  • Page 20 With the function active, when the automation detects an obstacle, the movement of the sash reverses for the space required to clear it. The sash then OFF = Inversion caused by obstacle (Default) Removing obstacles stops. ON = Remove obstruction If this function is deactivated, the motion is inverted until the limit-switch is reached.
  • Page 21: Bus Photocell Functions (B1÷B8)

    30% to 130% (Default 100%) Reduces or increases the maximum thrust of the motors connected to M1 and At 100%, the maximum thrust is the one DTC (Digital Torque M2 during manoeuvring. pre-defined for the type of motor set. Increasing Control) or decreasing the percentage increases or Decreasing the thrust increases the obstacle-detection sensitivity.
  • Page 22: Functions Bus Key Selector (B21÷B28)

    Go to: b11 / b12 > i2 OFF (Default) C0 = It stops the gate and excludes automatic closing. Use a control device to resume movement. If it is activated, the input is used as a normally closed contact. r7 = Reopen while closing (sensitive edge with 8K2 resistor).
  • Page 23 Go to: b40 > L2 1 = White 2 = Yellow 3 = Orange Set the BUS flashing beacon colour during operator opening. 4 = Red (Default) Opening colour 5 = Purple The function only appears if there is a BUS flashing beacon connected. 6 = Blue 7 = Light blue 8 = Green...
  • Page 24: Store New User

    Store new user Press the button ENTER to enter programming. Select: U1 - New user. Press ENTER to confirm. ① ② Choose the function you want to assign to the user from among: 1 = Step-by-step - The first command is to open and the second to close. 2 = Sequential - The first command is to open, the second to STOP, the third to close and the fourth to STOP.
  • Page 25: Removing Registered Users

    Removing registered users Press the button ENTER to enter programming. ① Select: U2 - Remove single user. Press ENTER to confirm. Choose ON with the arrows and press ENTER to start the user removal procedure. ② Use the arrows to choose the number associated with the user you wish to remove and press ENTER to confirm. ③...
  • Page 26: Display Warnings Key

    DISPLAY WARNINGS KEY C<n> Wired safety device active The <n> value is associated with the selected parameter for the functions [F2 - CX input] [F3 - CY input]. R7 safety device (sensitive edge) active R8 safety device (sensitive edge) active R7 safety device (pair of sensitive edges) active R8 safety device (pair of sensitive edges) active c<n>...
  • Page 27: Error Messages

    Error messages Motor M1 calibration error Motor M2 calibration error Service test failure error Operating time error Consecutive obstacles detected during closing Consecutive obstacles detected during opening Maximum number of obstacles Motor supply voltage missing or insufficient Incompatible transmitter error Wireless system communication error Wireless system not configured error Communication error or malfunction of a BUS safety device...
  • Page 28: Dismantling And Disposal

    DISMANTLING AND DISPOSAL CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies.

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