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transnorm TS 1208 Operating Instructions Manual

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TS 1208
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Summary of Contents for transnorm TS 1208

  • Page 1 TS 1208 Belt conveyor Operating instructions...
  • Page 2 Fax +49 (0) 5127 4400 info@transnorm.de http://www.transnorm.com Documentation Operating instructions -Translation- Version 1.6 ENG, 10/04/2018 Subject to modifications. All rights reserved by TRANSNORM SYSTEM GmbH. Reprint and duplications only with written approval. Revision V 1.0 Initial version V 1.1 Repair updated V 1.2...

  • Page 3: Table Of Contents

    Contents Contents Applicable documents ........................ 7 EC Declaration of Incorporation ......................7 Introduction ............................ 9 Purpose of the document ........................9    Validity ............................9    Illustrations ............................. 9 Using the instructions ......................... 10 Safety instructions ..........................11 Copyright Protection ...........................
  • Page 4 Replacing the flange bearing, central drive .................. 86 Replacing the drum ..........................89    Drive- or deflection drum (conveyor bed) ..................89    Central drive drum ........................93 Operating instructions: Belt conveyor TS 1208 Version 1.6 ENG, 10/04/2018...
  • Page 5 Contents Fault elimination ......................... 97 What to do if............................97 Motor and gear ........................... 98 Decommissioning and waste disposal ................99 Machine disposal ..........................99 Main components of the machine ..................... 100 Contact details ........................... 101 Head office ............................101 Subsidiaries, branch offices and sales partners worldwide ..............
  • Page 6 Contents Operating instructions: Belt conveyor TS 1208 Version 1.6 ENG, 10/04/2018...

  • Page 7: Applicable Documents

    Applicable documents EC Declaration of Incorporation Applicable documents EC Declaration of Incorporation...
  • Page 8 Applicable documents EC Declaration of Incorporation Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 9: Introduction

    Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.

  • Page 10: Using The Instructions

    This is a measure to solve the problem.  You have completed a series of actions.  You have completed the entire activity. This is a notice. Notices provide additional information. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 11: Safety Instructions

    Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the level of severity of the risk. The following overview explains the safety instructions used in this docu- ment.

  • Page 12: Copyright Protection

    This publication must be treated as strictly confidential. It is intended only for internal use by an authorised group of persons. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH. All documents are protected within the meaning of the Copyright Protection Act.

  • Page 13: Warranty

    We expressly point out that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH may be used. Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of readiness to deliver.
  • Page 14 Introduction Warranty Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 15: Safety

    Safety Safety Operating conditions The conveyor, hereinafter referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been manufactured in keeping with current scientific and technological develop- ments. However, the machine may pose risks under the following circumstances: ...

  • Page 16: Non-Permitted Operating Conditions

    Integration of the machine in such a way that no additional danger/hazards are created.  The safety of all persons in the vicinity of the machine.  Fault-free operation of the machine. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 17 Safety Minimising the danger of injury Take steps to guarantee the safety of persons in the vicinity of the machine, for example:  Ensure that all work on the machine is carried out by qualified and authorised personnel.  Ensure that at least two people carry out any maintenance and repair work.
  • Page 18 (partly completed) machinery. It must not be commissioned until it has been ascertained that the partly completed machinery which is the subject of this documentation or the machinery into which it is incorporated comply with the requirements of the Machinery Directive. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 19: Personnel Qualification

    We recommend that you work only with technical personnel trained and authorised by TRANSNORM SYSTEM GmbH. All persons working at or on the machine must: ...

  • Page 20: Remaining Risks Regarding The Machine

    The following table will enable operating personnel to identify and avoid fundamental dangers and hazards. Professional conduct and implementation of the corresponding measures will help prevent any remaining risks in advance. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 21: Remaining Risks For Technical Personnel

    Safety Remaining risks regarding the machine Measures for operating personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged When troubleshooting:  injury machine parts Be alert and proceed with caution  Avoid hectic movements  Wear appropriate protective clothing Rotating parts When troubleshooting: ...
  • Page 22  Observe the assembly instructions of the suspensions used Fire hazard Non-permitted oper- During maintenance/repair work:  ating conditions, Observe maintenance intervals e.g., accumulation of load residue, pack- aging abrasion, dust Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 23 Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance/repair work:  injury machine parts Be alert and proceed with caution  Avoid hectic movements  Wear appropriate protective clothing Rotating parts For maintenance and adjusting works:...
  • Page 24 Damage to Leaking operating During disposal:  the environ- materials Collect operating materials in suitable ment containers  Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 25: Protective Devices

    Protective devices Protective devices    The machine is equipped with various covers to protect parts of the body from crushing injuries or being drawn in. The protective devices and safety equipment are listed below.   It is expressly prohibited to render unserviceable, bypass or remove protec- tive devices.

  • Page 26: Protective Devices On The Machine

    Protective devices Protective devices on the machine Protective devices on the machine Overview of the safety equipment Safety equipment on the TS 1208 belt conveyor Pos. Description Cover, flange bearing Cover, deflection infeed side Cover, deflection outfeed side Finger guard plate, infeed side...

  • Page 27: Description

    Original equipment manufacturer for machine- and plant construction Technical Description The TS 1208 belt conveyor is driven by a shaft-mounted gear motor in the terminal drive or by means of a spur gear motor with chain drive in a central drive station.

  • Page 28: Main Dimensions

    Main dimensions Please take the dimensions of your specific conveyor from the performance specifications of your order confirmation. Application-specific dimensions are given as variables. Main dimensions of the TS 1208 central drive, example illustration Variables used Variable Description Nominal length...

  • Page 29: Technical Data

    Description Technical data Technical data For the technical data regarding your specific machine, please refer to the performance specifications of your order confirmation. The following refers to the general technical data of preference items. Mechanical data Name Data Design variants Nominal length (LF) / nominal width (BN) / conveying height (HF): Check performance specifi- cations...
  • Page 30 Other data Name Data Year of construction see type identification plate Noise emission Sound pressure level measured at less than 77 dB(A) in accordance with DIN EN 13023:2003-03. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 31: Required Performance Level (Plr)

    Description Required performance level (PLr) Required performance level (PLr) It is necessary to determine the required performance level (PLr) for each safety function. The required performance level for the previously described safety function is determined from the risk graph defined by DIN EN ISO 13849-1....

  • Page 32: Machine Areas

    Description Machine areas Machine areas The conveyor consists of the following areas: Areas of TS 1208 (central drive design version), example illustration Explanation of the illustration Name Deflection Support Conveyor track Gear motor Drive station Operating instructions: Belt conveyor TS 1208...

  • Page 33: Parts Of The Machine

    Description Parts of the machine Parts of the machine Machine parts of TS 1208 (terminal drive design version), example illustration Explanation of the illustration Name Name Bearing cover Bearing plate, deflection Base frame Deflection drum Gear motor Snub roller Bottom conveyor track cover...

  • Page 34: Conveyor Configurations

    Description Conveyor configurations Conveyor configurations The following configurations of the TS 1208 are possible. They are defined as shown below. Terminal drive station (left) and central drive station (right) Optional machine equipment A baggage guide is optionally available. Side guides: Baggage guide Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 35: Transport And Installation

    Transport and installation Delivery of the machine Transport and installation Delivery of the machine Conveyors up to a length of approx. 3 m are fully assembled at the factory and are delivered with pre-adjustments. Conveyors with a length exceeding 3 m are generally delivered in several parts The individual parts are marked with labels at the section points.

  • Page 36: Disposal Of Packaging

    The required space for operation and maintenance depends on the indi- vidual requirements. The place of installation must fulfil the following conditions:    Normal atmosphere (not containing oil or gas, no corrosive components) Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 37: In-Company Transportation

    Transport and installation In-company transportation    Ambient temperature 5 °C to +40 °C (up to +50 °C for brief periods (max. 1 h))    Relative air humidity max. 80%    In-company installation    Reliably protected against moisture and precipitation.

  • Page 38: Auxiliary Equipment

    La max. = 4000 mm La min. = 2000 mm Lb max. = 2000 mm Lb min. = 1000 mm Round sling,  carrying capacity 1000 kg U min = 3 m Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 39 Transport and installation In-company transportation Required auxiliary equipment Round sling hook,  carrying capacity 1000 kg L = 84 mm A = 24 mm D = 35 mm F = 17 mm G = 20 mm M = 8 mm Anchor shackle, ...

  • Page 40: Transport With Industrial Truck Or Crane

    Transport with industrial truck or crane Necessary auxiliary equipment: 1x cross beam, adjustable on two sides or 4x lift truck hooks 4x round sling 4x chain shackle 4x transportation plate (E2009698) Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 41: Final Place Of Installation

    Transport and installation Final place of installation Final place of installation We recommend that installation is carried out by TRANSNORM SYSTEM GmbH. Alternatively, final installation could be carried out under the supervi- sion of or after instruction by TRANSNORM SYSTEM GmbH.
  • Page 42 Curve belt conveyors are almost always delivered in one piece. Curve belt conveyors delivered in several parts require installation work by TRANSNORM SYSTEM GmbH.Do not install these machines yourself. Is the conveyor optimally adjusted? The standard curve belt conveyor is delivered with a drawn-in endless conveyor belt.
  • Page 43 Transport and installation Final place of installation Push the individual sections (1), (2) together and fit with the fixing elements (3) provided. If necessary, fit the individual parts of the bed with the fixing elements provided. Install the deflection with the belt inserted (see the section "Mainte- nance,"...

  • Page 44: Fitting Side Guides

    If the danger is still present, affix the warning label "Hand injury" to the side guide next to the dangerous area on the outside. Make sure it is highly visible.  The side guide has been fitted. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 45: Electrical Connection

    Transport and installation Final place of installation Electrical connection Danger of fatal injury caused by electricity! The machine is operated with 3-phase alternating current.   The electrical installation must be carried out by qualified and authorised DANGER electricians. Carry out the following work steps: ...
  • Page 46 Transport and installation Final place of installation Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 47: Operation

    Operation Commissioning Operation Commissioning Essentially the same procedure is carried out for commissioning and start-up after maintenance. The daily commissioning via the control unit of the overall conveyor system is described in the system documentation or in the control documentation. The machine is designed for the following electrical connection data: ...
  • Page 48 Carry out the following work steps: Switch on the machine briefly. Check for correct direction of rotation. Switch off the machine.  The direction of rotation has been checked. The machine is running. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 49 Operation Initial commissioning and commissioning after repair   Carry out a test run Risk of injury due to exposed machine parts! Parts of the body, hair and clothing can become caught and crushed in rotating machine parts. WARNING   Wear close-fitting protective clothing.

  • Page 50: Normal Operation

    Switch components driven by compressed air to compressed air-free. Reduce the integrated pressure accumulator to 0 bar. Cut off the machine from the compressed air supply.  The machine has been taken out of operation. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 51: Maintenance And Care

    These documents can be found in the Appendix to these operating instruc- tions. Upon request, we can provide an optimised maintenance agreement based on your individual requirements. In order to guarantee the safe operation of the machine, we recommend making use of our TRANSNORM SYSTEM Service at least once a year.

  • Page 52: Lubricants

    Any load residues? If so, remove any resi- dues from the machine.   Foreign matter and foreign objects in the area of the conveyor belt and the drums/rollers? If so, remove foreign matter/bodies from the machine. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 53 Maintenance and care Maintenance schedule Operational maintenance schedule Interval Assembly Maintenance / Inspection Weekly Complete machine Visual inspection:   After work or at change of shift, make sure all possible load remains are cleared out of the machine.   There must not be any foreign objects left on the conveyor belt or in the drum/roller areas.

  • Page 54: Cleaning And Care

    Clean the machine regularly and appropriately for the degree of soiling. It may only be cleaned dry (with a brush, cloth, compressed air, etc.). Make sure that the machine (and especially the electrical components) are protected from moisture. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 55: Repair

    The order data has been included in the spare parts list to ensue the correct allocation. Only original TRANSNORM SYSTEM GmbH spare parts may be used. DIN parts may be ordered from specialist retailers. When making inquiries or placing orders, we recommend sending a copy of the spare parts list to our customer service department, stating the type and amount of parts required.

  • Page 56: Tightening Torques

    TRANSNORM provides captive fasteners for protective devices if the oper- ating company needs to remove a safety device from a machine. This is necessary for maintenance and cleaning.

  • Page 57: Removing/Fitting The Bottom Conveyor Track Cover

    Repair Removing/fitting the bottom conveyor track cover    that are located on machines operated behind a master protective cover/enclosure No captive retaining elements are fitted on these covers as the risk potential is classified as low. Usually, all parts remain in place for repairs at the instal- lation location or in workshops.
  • Page 58 Carry out the following work steps: conveyor track cover   Fitting is carried out in reverse order.  The bottom conveyor track cover has been fitted.  The bottom conveyor track cover has been removed/fitted. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 59: Replacing A Side Guide

    Repair Replacing a side guide Replacing a side guide The side guide must be removed for certain maintenance and repair work, but not replaced. When replacing, put out the new side guide ready for use according to the spare parts list. Precondition: ...
  • Page 60 Check the distance between the side guide and bed ( 5 - 8 mm). Tighten the joining elements (3).  The side guide has been fitted.  The side guide has been replaced. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 61: Replacing The Belt

    Repair Replacing the belt Replacing the belt Conveyor with terminal drive Precondition:    The machine has been taken out of operation.    The machine has been secured against being switched on again.    The gear motor has been removed. ...
  • Page 62 Removing the Carry out the following work steps: Remove the joining elements (1) of the bed. Lift off the bed (2) and remove it sidewards.  The bed has been removed. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 63 Repair Replacing the belt   Removing the drive- Carry out the following work steps: and deflection drum Remove the joining elements of the flange bearings (1) completely. Loosen the grub screws of the flange bearings (2) on the deflection side and drive side.
  • Page 64 Push the drums through the belt and insert in the recesses of the bearing blocks from above. Slide the flange bearing (1) onto the drive- and deflection drum as well as onto the fixing elements (2). Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 65 Repair Replacing the belt Tighten the grub screws of the bearings (3) and secure them with thread lock fluid. Fit the joining elements (4) but do not tighten them yet.  Drive- and deflection drum have been fastened.   Installing the bed Carry out the following work steps: ...

  • Page 66: Conveyor With Central Drive

    The belt has been loosened.   Removing the covers Carry out the following work steps: Remove the hand wheels (1). Remove the covers of the drive station (2). Remove the cross beam (3). Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 67 Repair Replacing the belt Remove the covers of the deflections (4).  The covers have been removed.   Removing the Carry out the following work steps: Remove the joining elements (1) of the bed. Lift off the bed (2) and remove it sidewards. ...
  • Page 68 Angle drums (5) on one side and pull them out.  The deflection drums have been removed.   Removing the deflec- Carry out the following work steps: tion drums Pull both snub rollers (1), (2) out through the opening. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 69 Repair Replacing the belt Pull out the tensioning roller (3) upwards.  The deflection drums have been removed.   Carry out the following work steps: Removing the drive pulley   Carry out the work steps described in "Replacing the drum". ...
  • Page 70 Carry out the following work steps: adjusting the belt   Carry out the work steps described in "Tightening / adjusting the belt"  The belt has been tensioned / adjusted. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 71: Tensioning / Adjusting The Belt

    Repair Tensioning / adjusting the belt   Fitting the side guide Carry out the following work steps:   Carry out the work steps described in "Replacing the side guide".  The side guide has been fitted.  The belt has been replaced. Tensioning / adjusting the belt Conveyor with terminal drive The belt tension must be as low as possible.
  • Page 72   Wear close-fitting protective clothing.   Use a hairnet to cover long hair. Carry out the following work steps: Loosen the tensioning bolts (1) for the snub roller (2). Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 73 Repair Tensioning / adjusting the belt Evenly tension the belt by turning the tensioning bolts on both sides of the snub roller.   The belt will have a delayed response to the adjustment. Therefore, only adjust the tensioning bolts slightly. Wait until the belt completes several rotations before adjusting again.

  • Page 74: Conveyor With Central Drive

    During tensioning, the belt may only be stretched by maximum 0.2 %.   Mark the belt with adhesive tape or a thin marker to check the stretching of the belt.  The belt has been tensioned. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 75 Repair Tensioning / adjusting the belt    Carry out the following work steps: Preparing for belt alignment Remove the bearing covers (2). Loosen the joining elements (3) of the flange bearings.  Belt alignment has been prepared.
  • Page 76 Check that the belt runs correctly. Switch off the machine. Repeat steps 2 to 5 until the belt runs correctly. Tighten all the joining elements (3).  The belt has been tensioned and adjusted. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 77: Replacing The Gear Motor

    Repair Replacing the gear motor   Fitting the covers Carry out the following work steps:   Fit the covers.  The covers have been fitted.  The belt has been tensioned and adjusted. Replacing the gear motor Conveyor with terminal drive For some maintenance and repair work, the gear motor must be removed but not replaced.
  • Page 78 Secure the motor to prevent it falling. WARNING   Use hoists to lift the motor on and off. Carry out the following work steps: Remove all power supply lines from the motor. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 79 Repair Replacing the gear motor Remove the cap (1). Remove the joining elements (2). Remove the joining elements (3). Swivel the gear motor out of the torque arm (4) and then pull it off the shaft. Place the gear motor on a suitable underlay. ...
  • Page 80 Fit the joining elements (3). Fit the joining elements (2). Fit the cover (1). Connect the electrical cables to the motor.  The gear motor has been installed.  The gear motor has been replaced. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 81: Conveyor With Central Drive

    Repair Replacing the gear motor Conveyor with central drive For some maintenance and repair work, the gear motor must be removed but not replaced. When replacing the gear motor, obtain the new gear motor according to the spare parts list and prepare it according to the manufac- turer's specifications.
  • Page 82 Mount the joining elements (4). Mount the joining elements (2). Fit the cover (1). Connect the electrical cables to the motor.  The gear motor has been installed.  The gear motor has been replaced. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 83: Replacing The Flange Bearings

    Repair Replacing the flange bearings Replacing the flange bearings Replacing the flange bearings, conveyor bed In case of replacement, lay out the new flange bearings ready for use according to the spare parts list. Replace the flange bearings in pairs (inside and outside).
  • Page 84 Install the gear motor Carry out the following work steps: if necessary   Carry out the work steps described in "Installing the gear motor".  The gear motor has been installed. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 85 Repair Replacing the flange bearings   Tightening / Carry out the following work steps: adjusting the belt   Carry out the work steps described in "Tightening / adjusting the belt"  The belt has been tensioned and adjusted. ...

  • Page 86: Replacing The Flange Bearing, Central Drive

    Carry out the following work steps: Removing the flange bearings Remove the hand wheel (1) and cover (2). Remove the bottom conveyor track cover (3). Support the drive pulley with suitable equipment. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 87 Repair Replacing the flange bearings Loosen the grub screw of the flange bearing (4). Remove the joining elements (5) of the flange bearing (4). Pull the flange bearing off the drum journal.  The flange bearing is removed.   Installing the flange Carry out the following work steps: bearings...
  • Page 88 Fitting the covers Carry out the following work steps:   Fitting is carried out in reverse order.  The covers have been fitted.  The flange bearing has been replaced. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 89: Replacing The Drum

    Repair Replacing the drum Replacing the drum Drive- or deflection drum (conveyor bed) Precondition:    The machine has been taken out of operation.    The machine has been secured against being switched on again.    The gear motor has been removed.
  • Page 90 Removing the Carry out the following work steps: Remove the joining elements (1) of the bed. Lift off the bed (2) and remove it sidewards.  The bed has been removed. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 91 Repair Replacing the drum   Removing the drive- Carry out the following work steps: and deflection drum Remove the joining elements of the flange bearings (1) completely. Loosen the grub screws of the flange bearings (2) on the deflection and drive side.
  • Page 92 Carry out the following work steps:   Fitting is carried out in reverse order.  The covers have been fitted.  The drive- or deflection drum (conveyor bed) has been replaced Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 93: Central Drive Drum

    Repair Replacing the drum Central drive drum Precondition:    The machine has been taken out of operation.    The machine has been secured against being switched on again.    The gear motor has been removed. ...
  • Page 94 Secure the drive drum to prevent it falling. WARNING   Use hoists to lift drive drum on and off. Carry out the following work steps: Remove the joining elements (5) of the flange bearing (4). Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 95 Repair Replacing the drum Lower the drive drum with the hoists and pull it out of the belt loop.  The drive drum has been removed.   Carry out the following work steps: Installing the drive drum Insert the drive drum in the belt loop and position in the drive station. Push the flange bearings onto the drive drum.
  • Page 96 Repair Replacing the drum Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 97: Fault Elimination

    Fault elimination What to do if... Fault elimination This section provides information on what to do if a fault occurs. An identified fault can have various possible causes.  For instructions on the respective fault clearances that may be carried out by technical personnel as defined in "Personnel qualification", please refer to the section "Repair".

  • Page 98: Motor And Gear

    If the drive motor has a fault, please refer to the operating instructions of the motor manufacturer for information on fault clearance. The operating instructions for the motor are part of the installation. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 99: Decommissioning And Waste Disposal

    Decommissioning and waste disposal Machine disposal Decommissioning and waste disposal Machine disposal Please comply with local regulations on waste disposal when disposing of the entire machine or parts of it. The regulations will tell you if the machine has to be dismantled for disposal, and to what extent, and how the individual components can be supplied for recycling.

  • Page 100: Main Components Of The Machine

    (Stainless) steel Drive belt, conveyor belt Polyurethane (PUR) Polyvinyl chloride (PVC) Conveyor roller Plastic Steel Gear motor Cast iron Copper Steel Base frame, support Aluminium Steel Pulley Steel Polyurethane (PUR) coated steel Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

  • Page 101: Contact Details

    If this information does not solve your problem, please contact TRANS- NORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str. 2 D-31177 Harsum (Germany) Tel.: +49 (0) 5127 4020 Fax: +49 (0) 5127 4400 E-mail: info@transnorm.de...

  • Page 102: Subsidiaries, Branch Offices And Sales Partners Worldwide

    E-mail: info@transnorm.com.my China TRANSNORM SYSTEM (SHANGHAI) CO., Ltd. Shangcheng RD 738 Room 1004 2001120 Shanghai, China Tel.: +86 (021) 61 62 55 60 Fax: +86 (021) 61 62 55 63 E-mail: sales@transnorm.asia Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...
  • Page 103 Contact details Subsidiaries, branch offices and sales partners worldwide Branches Netherlands France TRANSNORM SYSTEM GmbH TRANSNORM SYSTEM GmbH Sales Unit Benelux Bureau France Bâtiment B - Paris Nord 2 Grachtweg 23B 69, Rue de la Belle Etoile 4301 KJ Zierikzee 95940 Roissy Charles de Gaulle Cedex Tel.: +31 (0) 1 11 41 00 90...

  • Page 104: Service Branches - Germany

    Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and information ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Belt conveyor TS 1208 Version 1.6ENG, 10/04/2018...

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