transnorm TS 1200 Operating Instructions Manual
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transnorm TS 1200 Operating Instructions Manual

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Summary of Contents for transnorm TS 1200

  • Page 1 TS 1200 Belt conveyor Operating instructions...
  • Page 2 Fax +49 (0) 5127 4400 info@transnorm.de http://www.transnorm.com Documentation Operating instructions - Translation - Version 5.7 ENG, 14.05.2018 Subject to modifications. All rights reserved by TRANSNORM SYSTEM GmbH. Reprint and duplications only with written approval. Revision V 5.0 Completely revised edition V 5.1 Remaining risks and safety instructions revised V 5.2...

  • Page 3: Table Of Contents

    Table of contents Table of contents Applicable documents ........................ 7 EC Declaration of Incorporation ......................7 Introduction ............................ 9 Purpose of the document ........................9  Validity ............................9  Illustrations ............................. 9 Using the instructions ......................... 10 Safety instructions ..........................11 Copyright Protection ...........................
  • Page 4 Tail pulley Ø 65 ..........................80  Tail pulley/transfer drive Ø 80 ....................... 81 Replacing the drive pulley ........................82 Replacing a roller - apex bend ......................82 Replacing rollers - roller arch ......................85 Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...
  • Page 5 Table of contents Repairing the pre-conveyor/conveyor gate ..................87 Troubleshooting .......................... 91 What to do if............................91 Motor and gear ........................... 92 Decommissioning and waste disposal ................93 Machine disposal ..........................93 Main components of the machine ....................... 94 Contact details ..........................
  • Page 6 Table of contents Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 7: Applicable Documents

    Applicable documents EC Declaration of Incorporation Applicable documents EC Declaration of Incorporation...
  • Page 8 Applicable documents EC Declaration of Incorporation Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 9: Introduction

    Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.

  • Page 10: Using The Instructions

    This is a measure to solve the problem.  You have completed a series of actions.  You have completed the entire activity. This is a notice. Notices provide additional information. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 11: Safety Instructions

    Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the level of severity of the risk. The following overview explains the safety instructions used in this docu- ment.

  • Page 12: Copyright Protection

    This publication must be treated as strictly confidential. It is intended only for internal use by an authorised group of persons. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH. All documents are protected within the meaning of the Copyright Protection Act.

  • Page 13: Warranty

    We expressly point out that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH may be used. Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of readiness to deliver.
  • Page 14 Introduction Warranty Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 15: Safety

    Safety Safety Operating conditions The conveyor, hereinafter referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been manufactured in keeping with current scientific and technological develop- ments. However, the machine may pose risks under the following circumstances: ...

  • Page 16: Non-Permitted Operating Conditions

    Integration of the machine in such a way that no additional danger/hazards are created.  The safety of all persons in the vicinity of the machine.  Fault-free operation of the machine. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...
  • Page 17 Safety Minimising the danger of injury Take steps to guarantee the safety of persons in the vicinity of the machine, for example:  Ensure that all work on the machine is carried out by qualified and authorised personnel.  Ensure that at least two people carry out any maintenance and repair work.
  • Page 18 (partly completed) machinery. It must not be commissioned until it has been ascertained that the partly completed machinery which is the subject of this documentation or the machinery into which it is incorporated comply with the requirements of the Machinery Directive. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 19: Personnel Qualification

    We recommend that you work only with technical personnel trained and authorised by TRANSNORM SYSTEM GmbH. All persons working at or on the machine must: ...

  • Page 20: Remaining Risks Regarding The Machine

    The following table will enable operating personnel to identify and avoid fundamental dangers and hazards. Professional conduct and implementation of the corresponding measures will help prevent any remaining risks in advance. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 21: Remaining Risks For Technical Personnel

    Safety Remaining risks regarding the machine Measures for operating personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged When troubleshooting:  injury machine parts Be alert and proceed with caution  Avoid hectic movements  Wear appropriate protective clothing Rotating parts When troubleshooting: ...
  • Page 22  Observe the assembly instructions of the suspensions used Fire hazard Non-permitted oper- During maintenance/repair work:  ating conditions, Observe maintenance intervals e.g., accumulation of load residue, pack- aging abrasion, dust Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...
  • Page 23 Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance/repair work:  injury machine parts Be alert and proceed with caution  Avoid hectic movements  Wear appropriate protective clothing Rotating parts For maintenance and adjusting works:...
  • Page 24 Damage to Leaking operating During disposal:  the environ- materials Collect operating materials in suitable ment containers  Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 25: Protective Devices

    Protective devices Protective devices Various protective devices are installed on the machine to prevent body parts from being drawn in and crushed. These devices are listed below. It is expressly prohibited to render unserviceable, bypass or remove protec- tive devices. These devices may only be taken off temporarily during mainte- nance or repair work.

  • Page 26: Protective Devices On The Machine

    Protective devices Protective devices on the machine Protective devices on the machine Overview of safety equipment Safety equipment on the TS 1200 Pos. Description Chain case, pre-conveyor or conveyor gate Finger guard, apex bend Finger guard, pre-conveyor Protection cap, tail pulley Ø 80...

  • Page 27: Description

    Thanks to its modular design, which allows for a high degree of adaptation to individual demands, the belt conveyor TS 1200 with terminal drive can be used for a wide range of conveying tasks in internal material flow systems for packed and unpacked unit loads.

  • Page 28: Technical Description

    Description Technical description Technical description The basis of every TS 1200 belt conveyor is a bolted base frame consisting of aluminium extrusion profiles with grooves which are screwed to cross beams at regular intervals. The frame can be fitted with belt or roller elements depending on the applica- tion.

  • Page 29: Main Dimensions

    Description Main dimensions Main dimensions Please take the dimensions of your specific conveyor from the service speci- fications of your order confirmation. Application-specific dimensions are given as variables. TS 1200Main dimensions, sample illustration...
  • Page 30 Outfeed height Angle of inclination LBVB Length of conveyor bed pre-conveyor LBBK Length of conveyor bed conveyor gate Supports and suspensions other than those illustrated may be installed (see service specifications). Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 31: Technical Data

    Technical data The technical data for your machine can be found in the service specifica- tions included with the order confirmation. The following lists the general technical data or preference items. Mechanical data TS 1200 Description Data Design versions drive Ø...
  • Page 32 Indoors: Well protected from rain; only securely bolted to solid base Other data Description Data Year of construction See type identification plate Noise emission Sound pressure level measured in accordance with DIN EN 13023:2003-03 below 77 dB(A). Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 33: Required Performance Level (Plr)

    Description Required performance level (PLr) Required performance level (PLr) It is necessary to determine the required performance level (PLr) for each safety function. The required performance level for the previously described safety function is determined from the risk graph defined by DIN EN ISO 13849-1.

  • Page 34: Areas Of The Machine

    Areas of the machine The conveyor consists of the areas shown below: Areas TS 1200, sample illustration Key to illustration Description Conveyor track Side guide (optional) Tail pulley Support Drive group Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 35: Parts Of The Machine

    Description Parts of the machine Parts of the machine Parts TS 1200, sample illustration Key to illustration Description Description Conveyor belt Return roller Gear motor Pulley Drive pulley Bottom cover Flange bearing...

  • Page 36: Conveyor Configuration

    The TS drives can be configured in the following ways. These are defined as shown in the illustrations below. Terminal drive shaft mounted Ø 80/terminal drive shaft mounted Ø 100 Pre-conveyor/conveyor gate Roller arch/apex bend Tail pulley Ø 42/tail pulley Ø 65 Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...
  • Page 37 Description Conveyor configuration Tail pulley Ø 80...

  • Page 38: Optional Machine Equipment

    Optional machine equipment Optional machine equipment The side guides that are supplied as standard are shown below. Sheet metal side guide/C-profile side guide Tubular side guide/tubular side guide, clear width adjustable Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 39: Transport And Installation

    Transport and installation Delivery of the machine Transport and installation Delivery of the machine Conveyors up to a length of approx. 3 m are completely assembled at the factory and are pre-adjusted on delivery. Longer conveyors are usually deliv- ered in part components. The individual parts are marked with labels on the section points.

  • Page 40: Disposing Of Packaging Material

    The required space for operation and maintenance depends on the indi- vidual requirements. The place of installation must fulfil the following conditions:  Normal atmosphere (not containing oil or gas, no corrosive components) Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 41: Internal Transportation

    Transport and installation Internal transportation  Ambient temperature 5 °C to +40 °C, up to +50 °C for brief periods (max. 1 h)  Relative air humidity max. 80%  Internal set-up  Reliably protected against moisture and precipitation. Internal transportation Increased risk of accident due to: Falling or slipping loads.

  • Page 42: Auxiliary Equipment

    L max. = 4,000 mm L min. = 2,000 mm Round slings, safe working load 1,000 kg U min = 3 m Round steel Ø 8 mm, min. length BN + 300 mm Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 43: Transport With Industrial Truck Or Crane

    Transport and installation Transport with industrial truck or crane Transport with industrial truck or crane Required auxiliary equipment: 1 x cross beam, adjustable on two sides or 4 x lift truck hooks 2 x round sling 2 x round steel Ø 8, length approx. BN + 300 mm...

  • Page 44: Final Installation On-Site

    Transport and installation Final installation on-site Final installation on-site We recommend having the installation carried out by TRANSNORM SYSTEM GmbH. Alternatively, final installation may be carried out under the supervision of or following instruction by TRANSNORM SYSTEM GmbH. In any case, the assembly must be carried out by specialised staff author- ised by the user/operating company.

  • Page 45: Installation

    Use hoists to raise and lower the machine. Risk of fatal injury due to crushing to parts of the body! Machine falls down.  Only use supports/suspensions approved by Transnorm. DANGER  Mount supports/suspensions exactly as described in the system layout or support layout drawing, if available.
  • Page 46 Pre-position the individual sections on the conveyor bed as indicated by the labels. Disassemble the tail pulley and insert the belt loop (refer to the section on repairs, paragraph "Replacing the conveyor belt"). Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...
  • Page 47 Transport and installation Final installation on-site Push individual sections (1), (2) together and fit with the fixing elements (3) provided. If necessary, fit individual parts of the bed with the fixing elements provided. Mount the tail pulley with the conveyor belt inserted (see the operating instructions, repairs section, paragraph "Replacing the conveyor belt").

  • Page 48: Mounting The Side Guides

    If the hazard is still present, affix the warning label "Hand injury" to the side guide next to the hazardous area on the outside. Make sure it is highly visible.  Side guide has been fitted. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 49: Electrical Connection

    Transport and installation Final installation on-site Electrical connection Risk of fatal injury caused by electricity! The machine is powered with 3-phase alternating current.  The electrical installation must be carried out by qualified and authorised DANGER electricians only. Complete the following steps: ...
  • Page 50 Transport and installation Final installation on-site Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 51: Operation

    Operation Commissioning Operation Commissioning Essentially the same procedure is carried out for commissioning and start-up after maintenance. The daily start-up process via the control unit of the overall conveyor system is described in the system documentation or in the control documentation. The machine is designed for the following electrical connection data: ...
  • Page 52 Ask a second person to supervise. Complete the following steps: Switch the machine on briefly. Check for correct direction of rotation. Switch the machine off.  Direction of rotation has been checked. Machine running. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 53: Normal Operation

    Operation Normal operation  Carry out a test run Risk of injury due to exposed machine parts! Parts of the body, hair and clothing can become caught in rotating machine parts and crushed. WARNING  Wear close-fitting protective clothing.  Use a hairnet for long hair.

  • Page 54: Shutdown

    Secure to prevent the machine from being switched on inadvertently. Switch components driven by compressed air to compressed air-free. Reduce integrated pressure accumulator to 0 bar. Disconnect the machine from the compressed air supply.  The machine has been decommissioned. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 55: Maintenance And Care

    We will provide an optimised maintenance contract based on your individual requirements upon request. In order to guarantee the safe operation of the machine, we recommend you avail of our TRANSNORM SYSTEM service at least once a year.

  • Page 56: Lubricants

    Accumulation of load residue? If so, remove residue from the machine.  Foreign particles/foreign objects left on the conveyor belt or in the pulley/roller areas? If so, remove the particles/objects from the machine. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...
  • Page 57 Maintenance and care Maintenance schedule Operation-related maintenance schedule Interval Assembly Maintenance/inspection Weekly Complete machine Visual inspection:  After work or in the case of a shift change- over, make sure all possible load residues are cleared out of the machine. ...

  • Page 58: Cleaning And Care

    Clean the machine regularly and appropriately for the degree of soiling. It may only be cleaned dry (with a brush, cloth, compressed air, etc.). Make sure the machine and especially the electrical components are protected from wetness. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 59: Maintenance And Repair

    Spare part purchasing Maintenance and repair Spare part purchasing Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN parts may be ordered from specialised trade. When making inquiries or placing orders, we recommend that you send a copy of the spare parts list to our customer service department, stating the type and amount of parts required.

  • Page 60: Tightening Torques

    When using taperlock bushes for drive elements, observe the following tight- ening torques. Tightening torques Bush no. 1008 1310 1210 1610 2012 2517 1108 1315 1215 1615 2017 2525 Tightening torque [Nm] Check the tightening torques after 1 hour of operation. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 61: Guards

    TRANSNORM provides captive fasteners for protective devices if the oper- ating company needs to remove a protective device from a machine. This is necessary for maintenance and cleaning. Generally no hazard is posed by the loss of captive fasteners when a fixed guard is removed from the machine by technical personnel to conduct repairs.

  • Page 62: Disassembling/Assembling The Bottom Cover

    Assemble the Complete the following steps: bottom cover  Assembly is carried out in the reverse order.  The bottom cover has been fitted.  The bottom cover has been removed/fitted. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 63: Replacing The Side Guide

    Maintenance and repair Replacing the side guide Replacing the side guide The side guide must be removed for certain maintenance and repair work, but not replaced. When replacing, have the new side guide ready for use as per the spare parts list. Sheet-metal side guide Requirements: ...
  • Page 64 Assemble the side Complete the following steps: guide  Assembly is carried out in the reverse order.  The side guide has been fitted.  The sheet-metal side guide has been replaced. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 65: Tubular Side Guide

    Maintenance and repair Replacing the side guide Tubular side guide Requirements:  Machine has been put out of operation.  Machine has been secured to prevent it from being switched on inadvert- ently.  Disassemble the Complete the following steps: side guide Mark the position of the side guide supports (1) on the support block.

  • Page 66: C-Profile Side Guide

    Assemble the side Complete the following steps: guide  Assembly is carried out in the reverse order.  The side guide has been fitted.  The C-profile side guide has been replaced. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 67: Replacing The Conveyor Belt

    Maintenance and repair Replacing the conveyor belt Replacing the conveyor belt Requirements:  Machine has been taken out of operation.  Machine has been secured so that it cannot be switched on inadvert- ently.  The side guide has been removed. ...
  • Page 68 Remove the joining elements of the flange bearings (2) and pull off the flange bearings (3). Remove the spacer (4). Lift the drive pulley and pull it out of the belt loop.  The drive pulley has been disassembled. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...
  • Page 69 Maintenance and repair Replacing the conveyor belt  Disassemble the belt Complete the following steps: guidance Remove the joining elements (1) on both sides. Remove the guide (1).  The belt guidance has been disassembled.  Insert the conveyor Complete the following steps: belt ...

  • Page 70: Tensioning/Adjusting The Conveyor Belt

    Parts of the body, hair and clothing can become caught in rotating machine parts and crushed. WARNING  Wear close-fitting protective clothing.  Use a hairnet to cover long hair. Complete the following steps: Loosen grub screw (5) on both sides. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...
  • Page 71 Maintenance and repair Tensioning/adjusting the conveyor belt Undo counter nuts (1) on both sides. Only for Ø 100: Loosen counter nut (4) for the snub roller on both sides. Tension and adjust the belt by turning the tensioning screws (2). ...

  • Page 72: Tensioning Station (Conveyor Bed)

    When tensioning, the belt may only be stretched by 0.2 %.  Mark the belt with tape or a thin marker to check the stretching of the belt.  The conveyor belt has been tensioned/loosened via the tensioning station. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 73: Tail Pulley

    Maintenance and repair Tensioning/adjusting the conveyor belt Tail pulley The tensioning equipment may vary according to tail pulley type and diam- eter. The steps are identical for all tail pulley assemblies. Requirements:  Machine has been taken out of operation. ...
  • Page 74 Check that the belt is running correctly. Switch off the machine. Repeat steps 3 to 5 until the belt is running correctly. Tighten all joining elements.  The conveyor belt has been tensioned and adjusted. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 75: Replacing The Gear Motor

    Maintenance and repair Replacing the gear motor Replacing the gear motor Requirements:  Machine has been taken out of operation.  Machine has been secured so that it cannot be switched on inadvert- ently.  Motor has cooled down.  Disassemble the gear motor Increased risk of accident!
  • Page 76 Complete the following steps: motor Apply assembly paste to the pulley journal. Assembly is carried out in the reverse order.  The gear motor has been mounted.  The gear motor has been replaced. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 77: Replacing The Flange Bearings

    Maintenance and repair Replacing the flange bearings Replacing the flange bearings The following steps apply to all drive versions. Only replace flange bearings in pairs. Requirements:  Machine has been shut down.  Machine has been secured so that it cannot be switched on inadvert- ently.
  • Page 78 Complete the following steps: conveyor belt  Follow the steps described in "Tensioning/adjusting the conveyor belt".  The conveyor belt has been tensioned and adjusted.  The flange bearings have been replaced. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 79: Replacing The Pulley

    Maintenance and repair Replacing the pulley Replacing the pulley Tail pulley Ø 42 Requirements:  Machine has been taken out of operation.  Machine has been secured so that it cannot be switched on inadvert- ently.  The conveyor belt has been loosened. Increased risk of accident! The pulley may tip over and crush parts of the body.

  • Page 80: Tail Pulley Ø 65

    Pull out the pulley lengthwise, take it out of the belt loop and remove it. Assembly must be carried out in the reverse order.  Tail pulley Ø 65 has been replaced. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 81: Tail Pulley/Transfer Drive Ø 80

    Maintenance and repair Replacing the pulley Tail pulley/transfer drive Ø 80 The following steps apply to the transfer drive pulleys of the pre-conveyor and conveyor gate. Requirements:  Machine has been taken out of operation.  Machine has been secured so that it cannot be switched on inadvert- ently.

  • Page 82: Replacing The Drive Pulley

     The conveyor belt has been loosened.  Disassemble the Complete the following steps: roller Remove the finger guard inserts (1). Remove the joining elements (2) for clamping the eccentric. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...
  • Page 83 Maintenance and repair Replacing a roller - apex bend Pull out the eccentric (3) on both sides. Remove the roller (4).  The roller has been removed.  Assemble the roller Complete the following steps:  Assembly is carried out in reverse order. ...
  • Page 84 If necessary, adjust the finger guard inserts (3) at the side. Tighten the clamping screws.  The roller has been adjusted.  The roller has been replaced - apex bend. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 85: Replacing Rollers - Roller Arch

    Maintenance and repair Replacing rollers - roller arch Replacing rollers - roller arch Requirements:  Machine has been taken out of operation.  Machine has been secured so that it cannot be switched on inadvert- ently.  The conveyor belt has been loosened. ...
  • Page 86 Allow the belt to run for a few cycles before each adjustment. Tighten the counter nuts (1).  The rollers have been adjusted.  The roller has been replaced - roller arch. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 87: Repairing The Pre-Conveyor/Conveyor Gate

    Maintenance and repair Repairing the pre-conveyor/conveyor gate Repairing the pre-conveyor/conveyor gate Requirements:  Machine has been taken out of operation.  Machine has been secured to prevent it from being switched on inadvert- ently.  Repair the transfer Complete the following steps: drive Remove the cover (1).
  • Page 88 Only for conveyor gate: Move the conveyor gate to vertical position and remove the attachment bolt (1) of the gas pressure spring (2). Support the conveyor gate/pre-conveyor in horizontal position with suit- able equipment. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...
  • Page 89 Maintenance and repair Repairing the pre-conveyor/conveyor gate Only for pre-conveyor: Remove the finger guard (3). Remove the joining elements (4) and stud bolt (5). Remove the rear cover (6). Remove the joining elements (7), (8) on both sides. Separate the pre-conveyor/conveyor gate (9) from the main track in a longitudinal direction.
  • Page 90 Maintenance and repair Repairing the pre-conveyor/conveyor gate Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 91: Troubleshooting

    Troubleshooting What to do if... Troubleshooting This section informs you what to do if a malfunction occurs. A malfunction that has been detected can have various different causes. Please refer to the "Maintenance and repair" section for instructions on fault clearance provided it that may be carried out by technical personnel as indi- cated.

  • Page 92: Motor And Gear

    Should a drive motor malfunction occur, please refer to the operating instruc- tions of the motor manufacturer for information on fault clearance. The operating instructions for the motor are an integral part of the system. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 93: Decommissioning And Waste Disposal

    Decommissioning and waste disposal Machine disposal Decommissioning and waste disposal Machine disposal Please comply with local regulations on waste disposal when disposing of the entire machine or parts of it. The regulations will tell you if the machine has to be dismantled for disposal, and to what extent, and how the individual components can be supplied for recycling.

  • Page 94: Main Components Of The Machine

    (Stainless) steel Drive belt, conveyor belt Polyurethane (PUR) Polyvinyl chloride (PVC) Conveyor roller Plastic Steel Gear motor Cast iron Copper Steel Base frame, support Aluminium Steel Pulley Steel Polyurethane (PUR) coated steel Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

  • Page 95: Contact Details

    If this information does not solve your problem, please contact TRANS- NORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str. 2 D-31177 Harsum Tel.: +49 (0) 5127 4020 Fax: +49 (0) 5127 4400 E-mail: info@transnorm.de...

  • Page 96: Subsidiaries, Branch Offices And Sales Partners Worldwide

    E-mail: info@transnorm.com.my China TRANSNORM SYSTEM (SHANGHAI) CO., Ltd. Shangcheng RD 738 Room 1004 2001120 Shanghai, China Tel.: +86 (021) 61 62 55 60 Fax: +86 (021) 61 62 55 63 E-mail: sales@transnorm.asia Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...
  • Page 97 Contact details Subsidiaries, branch offices and sales partners worldwide Branches Netherlands France TRANSNORM SYSTEM GmbH TRANSNORM SYSTEM GmbH Sales Unit Benelux Bureau France Bâtiment B - Paris Nord 2 Grachtweg 23B 69, Rue de la Belle Etoile 4301 KJ Zierikzee 95940 Roissy Charles de Gaulle Cedex Tel.: +31 (0) 1 11 41 00 90...

  • Page 98: Service Branches - Germany

    Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and information ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Belt conveyor TS 1200 Version 5.7ENG, 14.05.2018...

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