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TS 2733 Lifting roller outfeed unit Operating instructions...
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Fax +49 (0) 5127 4400 info@transnorm.de http://www.transnorm.com Documentation Operating instructions, -TRANSLATION- Version 1.2 ENG, 03.06.2019 Subject to modifications. All rights reserved by TRANSNORM SYSTEM GmbH. Reprint and duplications only with written approval. Revision V 1.0 Initial version V 1.1 Alternative method for replacing the motorised roller added V 1.2...
Table of contents Table of contents Applicable documents ........................ 7 EC Declaration of Incorporation ......................7 Introduction ............................ 9 Purpose of the document ........................9 Validity ............................9 Illustrations ............................. 9 Using the instructions ......................... 10 Safety instructions ..........................11 Copyright Protection ...........................
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Replacing the motorised roller (conveyor track) ................71 Replacing the motorised roller (roller bars) .................. 73 Alternative method for replacing the motorised roller (roller bars) ..........75 Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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Table of contents Replacing the gear motor (only for TS 2733-04) ................78 Replacing the gear motor (lift drive) ..................... 78 Replacing the gear motor (roller bar drive) ................... 80 Replacing the flange bearing (only for TS 2733-04) ................82 Replacing the push rod (only for TS 2733-04) ..................
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Table of contents Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.
This is a measure to solve the problem. You have completed a series of actions. You have completed the entire activity. This is a notice. Notices provide additional information. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the level of severity of the risk. The following overview explains the safety instructions used in this docu- ment.
This publication must be treated as strictly confidential. It is intended only for internal use by an authorised group of persons. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH. All documents are protected within the meaning of the Copyright Protection Act.
We expressly point out that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH may be used. Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of readiness to deliver.
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Introduction Warranty Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Safety Operating conditions Safety Operating conditions The conveyor, subsequently referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been designed according to the state of the art. Nevertheless, there may be dangers arising from the machine under the following circumstances: ...
Provide instructions on how to proceed and behave in case of accidents and emergencies. Define issues relating to occupational health and safety as well as envi- ronmental protection. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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Safety Operating conditions Trouble-free operation of the machine Implement the following measures to ensure trouble-free operation of the machine: Ensure that these instructions are complete, in legible condition and accessible to all personnel at all times. Only operate the machine when fully functional. ...
Are technically qualified and authorised by the operating company personnel to carry out specific tasks such as installation, maintenance and fault elimination. Corresponding training in theory and practice is a prerequisite. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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Safety Personnel qualification The following work is to be carried out by specialised personnel only: Works requesting specialised knowledge Work on Specialised knowledge pneumatic Such work may only be carried out by personnel with specialised components knowledge of and experience in handling pneumatic systems. electrical Such work may be carried out under the guidance and supervision components...
Secure system against unintentional re- start, if necessary Be alert and proceed with caution Damage Leaking utilities During operation: caused to Inform technical personnel/shift supervisor the environ- ment Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Safety Remaining risks regarding the machine Remaining risks for technical personnel The following table is intended to help the technical personnel (responsible for installation, repairs or fault elimination) to detect and avoid fundamental dangers and hazards. Professional conduct and implementation of the corre- sponding measures prevents remaining dangers.
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Be alert and proceed with caution During maintenance / repair work: Disrupt machine from electric supply during the works Depressurise system during the works Secure system against accidental re-start Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Damage to Leaking operating During disposal: the environ- fluids Collect operating fluids in suitable ment containers. Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly...
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Safety Remaining risks regarding the machine Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Protective devices Protective devices The machine is equipped with various covers to protect parts of the body from crushing injuries or from being drawn in. These protective devices and safety equipment are listed below. It is strictly prohibited to render unserviceable, bypass or remove protective devices.
Protective devices on the machine Protective devices on the machine Overview of protective devices TS 2733 EL Key to illustration Pos. Description Finger guard Finger guard plate Cover Bottom cover Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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Protective devices Protective devices on the machine Overview of protective devices TS 2733 PN Key to illustration Pos. Description Finger guard Finger guard plate Bottom cover...
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Protective devices Protective devices on the machine Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
It can be used in conveyor types TS 273X and TS 2800-60. Technical description The TS 2733 is a motor-driven Lifting roller outfeed unit in the TS 273X or TS 2800-60 roller conveyor. The stroke for the unit can either be motor- driven or pneumatically operated.
Please refer to the service specifications of your order confirmation for the technical data for your specific machine. The general technical data and/or preference items are listed below. Performance data Name Data TS 2733-04 TS 2733-03 Safe working load, max. 50 kg/m 35 Kg/m (50 Kg/m with restricted...
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Other data Name Data Year of construction See type identification plate Noise emission Sound pressure level measured in accordance with DIN EN 13023:2003-03 below 77 dB(A). Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Description Required performance level (PLr) Required performance level (PLr) It is necessary to determine the required performance level (PLr) for each safety function. The required performance level for the previously described safety function is determined from the risk graph defined by DIN EN ISO 13849-1.
Description Areas of the machine Areas of the machine The conveyor consists of the areas shown below: Areas of the TS 2733-04 Lifting roller outfeed unit, sample illustration Key to illustration Name Conveyor track Lifting frame Basic frame Swivel lever Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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Description Areas of the machine Areas of the TS 2733-03 Lifting roller outfeed unit, sample illustration Key to illustration Name Conveyor track Basic frame Lifting frame...
Description Parts of the machine Parts of the machine Parts of the TS 2733-04 Lifting roller outfeed unit, sample illustration Key to figure Name Name Roller bar Toothed belt disk Round belt (roller bar) Gear motor (roller bar drive) Motorised roller (for version with...
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Description Parts of the machine Parts of the TS 2733-03 Lifting roller outfeed unit, sample illustration Key to illustration Name Roller bar Pneumatic valve Round belt Pneumatic cylinder Motorised roller...
Description Conveyor configurations Conveyor configurations The following configurations of the TS 2733 are possible. These are defined as shown in the illustrations below. TS 2733-04/TS 2733-03 Optional machine equipment The side guides that are supplied as standard are shown below.
Transport and installation Delivery of the machine Transport and installation Delivery of the machine Conveyors up to a length of approx. 4 m are completely assembled at the factory and are delivered with pre-adjustments. Longer conveyors are usually delivered in part components. The individual parts are marked with labels on the section points.
Explosion hazard! The machine is not explosion-protected. Do not operate the conveyor in potentially explosive atmospheres. DANGER The required space for operation and maintenance depends on the individual requirements. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Transport and installation Internal transportation The location of installation must fulfil the following conditions: Normal atmosphere (not containing oil or gas, no corrosive components) Ambient temperature 5 °C to +40 °C, up to +50 °C for brief periods (max. 1 h) ...
M = 8 mm Chain shackle, safe working load 3,250 kg A = 16 mm B = 51 mm C = 27 mm D = 20 mm F = 42 mm Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Transport and installation Transportation with industrial truck or crane Transportation with industrial truck or crane Transport TS 2733-04 -in TS 273X, sample illustration Required auxiliary equipment: 2 x screw clamp...
Transport and installation Final installation on-site Final installation on-site We recommend having the installation carried out by TRANSNORM SYSTEM GmbH. Alternatively, final installation may be carried out under the supervision of or following instruction by TRANSNORM SYSTEM GmbH. In any case, installation must be carried out by specialised staff authorised by the user/operating company.
Use hoists to raise and lower the machine. Risk of fatal injury from crushing to parts of the body! Machine falls down. Only use supports/suspensions approved by Transnorm. DANGER Mount supports/suspensions exactly as described in the system layout or support layout drawing, if available.
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Manually check the transfer accuracy at the front and back of the machine. Use loads according to specifications to carry out this check. The machine has been aligned. The machine has been installed and aligned. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Transport and installation Final installation on-site Electrical installation and electrical connection of the machine Risk of fatal injury caused by electricity! The machine is operated with 400V AC/24V DC. The electrical installation must be carried out by qualified and authorised DANGER electricians only.
The machine is designed for the following electrical connection data: 400 V AC (24 V DC for version with motorised roller) 6 bar operating pressure (for TS 2733-03) Commissioning and start-up after service and maintenance work Requirements: ...
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If accumulation occurs, switch the conveyor off. Remove load. Retrofit the control system. Complete the following steps: Briefly switch on the machine. Check for correct direction of rotation. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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Operation Commissioning and start-up after service and maintenance work Switch off the machine. The direction of rotation has been checked. Machine running.
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Switch off the machine. Remove all foreign particles from the working area of the machine. The machine is ready for normal operation. The machine has been put into operation. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Operation Normal operation Normal operation Normal operation includes the daily switch-on and switch-off procedure and machine use by operating personnel. Operation of the conveyor via the control unit of the overall conveyor system is usually described in the system documentation or in the control unit docu- mentation.
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Operation Shut-down Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
We will provide an optimised maintenance contract based on your individual requirements upon request. In order to guarantee the safe operation of the machine, we recommend to make use of our TRANSNORM SYSTEM service at least once a year.
Accumulation of load residue? If so, remove residue from the machine. Foreign particles/foreign objects left on the conveyor belt or in the pulley/roller areas? If so, remove the particles/objects from the machine. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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Maintenance and care Maintenance schedule Operation-related maintenance schedule Interval Assembly Maintenance/inspection Weekly Complete machine Visual inspection: At the end of, or when changing shift, remove any accumulated load residue from the machine. Foreign particles/foreign objects are not permitted on the conveyor belt or in the pulley/roller areas.
Clean the machine regularly and appropriately for the degree of soiling. It may only be cleaned dry (with a brush, cloth, compressed air, etc.). Make sure the machine and especially the electrical components are protected from wetness. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Spare part purchasing Maintenance and repair Spare part purchasing Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN parts may be ordered from specialised trade. When making inquiries or placing orders, we recommend that you send a copy of the spare parts list to our customer service department, stating the type and amount of parts required.
TRANSNORM provides captive fasteners for protective devices if the oper- ating company needs to disassemble a safety device from a machine. This is necessary for maintenance and cleaning. Generally no hazard is posed by the loss of captive fasteners when a fixed guard is removed from the machine by technical personnel only to conduct repairs.
Maintenance and repair Assembling/disassembling the bottom conveyor track cover that are located on machines operated behind a master protective cover/enclosure No captive fasteners are fitted on these covers as the potential risk is classi- fied as low. In this case, the individual parts normally remain assembled when carrying out repairs on site or in the workshop.
Machine has been secured to prevent it from being switched on inadvert- ently. Complete the following steps: Disassemble the tube rail Release the joining elements (1). Remove the railing pipe. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Maintenance and repair Replacing the side guide Release the joining elements (2). Remove the rail support (3). The tube rail has been disassembled. Assemble the tube Complete the following steps: rail Assembly is carried out in the reverse order. ...
Complete the following steps: roller bars Release the joining elements (1). Remove the cover (2). Remove the joining elements (4) and the bar (3). The roller bars have been disassembled. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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Maintenance and repair Replacing the roller bars Assemble Complete the following steps: the roller bars Assembly is carried out in the reverse order. The roller bars have been assembled. Assemble the side Complete the following steps: guide ...
The idler roller has been disassembled. Assemble the idler Complete the following steps: roller Assembly is carried out in the reverse order. The idler roller has been assembled. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Maintenance and repair Replacing the belts Assemble the side Complete the following steps: guide Proceed as described in "Replacing the side guide". The side guide has been assembled. The idler roller has been replaced. Replacing the belts Replacing the Poly-V belts Requirements: ...
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Assemble the side Complete the following steps: guide Proceed as described in "Replacing the side guide". The side guide has been assembled. The Poly-V belts have been replaced. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Maintenance and repair Replacing the belts Replacing the round belt (roller bars) Requirements: Machine has been taken out of operation. Machine has been secured to prevent it from being switched on inadvert- ently. System has been de-pressurised. ...
Complete the following steps: belt (rollers) Assembly is carried out in the reverse order. The round belt has been assembled. The round belt (rollers) has been replaced. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Maintenance and repair Replacing the motorised roller Replacing the motorised roller Replacing the motorised roller (conveyor track) Requirements: Machine has been taken out of operation. Machine has been secured to prevent it from being switched on inadvert- ently. ...
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Complete the following steps: guide Proceed as described in "Replacing the side guide". The side guide has been assembled. The motorised roller (conveyor track) has been replaced. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Maintenance and repair Replacing the motorised roller Replacing the motorised roller (roller bars) Requirements: Machine has been taken out of operation. Machine has been secured to prevent it from being switched on inadvert- ently. Motorised roller has cooled down. ...
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Complete the following steps: guide Proceed as described in "Replacing the side guide". The side guide has been assembled. The motorised roller (roller bars) has been replaced. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Maintenance and repair Replacing the motorised roller Alternative method for replacing the motorised roller (roller bars) It is necessary in certain installation situations to remove the lifting unit in order to facilitate disassembly of the motorised roller. Requirements: Machine has been taken out of operation. ...
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The motorised roller has been assembled. Assemble the idler Complete the following steps: rollers Proceed as described in "Replacing the idler rollers". The idler rollers have been assembled. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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Maintenance and repair Replacing the motorised roller Assemble the side Complete the following steps: guide Proceed as described in "Replacing the side guide". The side guide has been assembled. The motorised roller (roller bars) has been replaced using the alternative method.
Maintenance and repair Replacing the gear motor (only for TS 2733-04) Replacing the gear motor (only for TS 2733-04) Replacing the gear motor (lift drive) Requirements: Machine has been taken out of operation. Machine has been secured to prevent it from being switched on inadvert- ently.
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Maintenance and repair Replacing the gear motor (only for TS 2733-04) Remove the joining elements (4). Remove the joining elements (5). Remove the motor (6). The gear motor (lift drive) has been disassembled. Assemble the gear Complete the following steps:...
Maintenance and repair Replacing the gear motor (only for TS 2733-04) Replacing the gear motor (roller bar drive) Requirements: Machine has been taken out of operation. Machine has been secured to prevent it from being switched on inadvert- ently.
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Maintenance and repair Replacing the gear motor (only for TS 2733-04) Remove the joining elements (3). Remove the motor (4). The gear motor (roller bar drive) has been disassembled. Assemble the gear Complete the following steps: motor (roller bar drive) ...
Maintenance and repair Replacing the flange bearing (only for TS 2733-04) Replacing the flange bearing (only for TS 2733- Requirements: Machine has been taken out of operation. Machine has been secured to prevent it from being switched on inadvert- ently.
Maintenance and repair Replacing the push rod (only for TS 2733-04) Replacing the push rod (only for TS 2733-04) Requirements: Machine has been taken out of operation. Machine has been secured to prevent it from being switched on inadvert- ently.
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Maintenance and repair Replacing the push rod (only for TS 2733-04) Assemble the idler Complete the following steps: rollers Proceed as described in "Replacing the idler rollers". The idler rollers have been assembled. The push rod has been replaced.
Maintenance and repair Replacing the toothed belt (only for TS 2733-04) Replacing the toothed belt (only for TS 2733-04) Requirements: Machine has been taken out of operation. Machine has been secured to prevent it from being switched on inadvert- ently.
Maintenance and repair Replacing the toothed belt pulley (only for TS 2733-04) Replacing the toothed belt pulley (only for TS 2733-04) Requirements: Machine has been taken out of operation. Machine has been secured to prevent it from being switched on inadvert- ently.
Maintenance and repair Replacing the pneumatic cylinder (only for TS 2733-03) Replacing the pneumatic cylinder (only for TS 2733-03) Requirements: Machine has been taken out of operation. Machine has been secured to prevent it from being switched on inadvert- ently.
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Maintenance and repair Replacing the pneumatic cylinder (only for TS 2733-03) Remove the joining elements (4). Remove the cylinder (3). The pneumatic cylinder has been disassembled. Complete the following steps: Assemble the pneu- matic cylinder Assembly is carried out in the reverse order.
Maintenance and repair Replacing the pneumatic valve (only for TS 2733-03) Replacing the pneumatic valve (only for TS 2733-03) Requirements: Machine has been taken out of operation. Machine has been secured to prevent it from being switched on inadvert- ently.
Troubleshooting What to do if ... Troubleshooting This section informs you what to do if a malfunction occurs. A malfunction that has been detected can have various different causes. Please refer to the "Maintenance and repair" section for instructions on fault clearance provided that it may be carried out by technical personnel as indi- cated.
Should a drive motor malfunction occur, please refer to the operating instruc- tions of the motor manufacturer for information on fault clearance. The operating instructions for the motor are an integral part of the system. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
Decommissioning and waste disposal Machine disposal Decommissioning and waste disposal Machine disposal Please comply with local regulations on waste disposal when disposing of the entire machine or parts of it. The regulations will tell you if the machine has to be dismantled for disposal, and to what extent, and how the individual components can be supplied for recycling.
If this information does not solve your problem, please contact TRANS- NORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str. 2 D-31177 Harsum Tel.: +49 (0) 5127 4020 Fax: +49 (0) 5127 4400 E-mail: info@transnorm.de...
TRANSNORM SYSTEM (SHANGHAI) CO., Ltd. Shangcheng RD 738 Room 1004 2001120 Shanghai, China Tel.: +86 (021) 61 62 55 60 Fax: +86 (021) 61 62 55 63 E-mail: sales@transnorm.asia Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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Contact details Subsidiaries, branch offices and sales partners worldwide Branches Netherlands France TRANSNORM SYSTEM GmbH TRANSNORM SYSTEM GmbH Sales Unit Benelux Bureau France Bâtiment B - Paris Nord 2 Grachtweg 23B 69, Rue de la Belle Etoile 4301 KJ Zierikzee 95940 Roissy Charles de Gaulle Cedex Tel.: +31 (0) 1 11 41 00 90...
Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and information ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Lifting roller outfeed unit TS 2733 Version 1.2ENG, 03.06.2019...
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