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transnorm TS 2920 Operating Instructions Manual

Aligning/centring conveyor
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TS 2920/30/50
Aligning/Centring conveyor
Operating instructions

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Summary of Contents for transnorm TS 2920

  • Page 1 TS 2920/30/50 Aligning/Centring conveyor Operating instructions...
  • Page 2 Fax +49 (0) 5127 4400 info@transnorm.de http://www.transnorm.com Documentation Operating instructions - TRANSLATION - Version 1.4 ENG, 24.01.2019 Subject to technical alteration. All rights reserved by TRANSNORM SYSTEM GmbH. Reprint and duplications only with written approval. Revision V 1.0 Initial version V 1.1 Remaining risks and safety instructions revised V 1.2...

  • Page 3: Table Of Contents

    Contents Contents Applicable documents ........................ 7 EC Declaration of Incorporation ......................7 Introduction ............................ 9 Purpose of the document ........................9    Validity ............................9    Illustrations ............................. 9 Using the instructions ......................... 10 Safety instructions ..........................11 Copyright Protection ...........................
  • Page 4 Exchange drive disc ..........................68 Replacing the drive belt ........................70 Loosen/tighten and adjust the drive belt ..................... 72 Fault clearance ..........................75 What to do if............................75 Motor and gear ........................... 75 Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 5 Contents Decommissioning and waste disposal ................77 Machine disposal ..........................77 Main components of the machine ....................... 78 Contact details ..........................79 Head office ............................79 Subsidiaries, branch offices and sales partners worldwide ..............80 Service branches - Germany ......................82 Suggestions and information ......................
  • Page 6 Contents Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 7: Applicable Documents

    Applicable documents EC Declaration of Incorporation Applicable documents EC Declaration of Incorporation...
  • Page 8 Applicable documents EC Declaration of Incorporation Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 9: Introduction

    Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.

  • Page 10: Using The Instructions

    This is a measure to solve the problem.  You have completed a series of actions.    You have completed the entire activity. This is a notice.  Notices provide additional information. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 11: Safety Instructions

    Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the level of severity of the risk. The following overview explains the safety instructions used in this docu- ment.

  • Page 12: Copyright Protection

    This publication must be treated as strictly confidential. It is intended only for internal use by an authorised group of persons. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH.  All documents are protected within the meaning of the Copyright Protection Act.

  • Page 13: Warranty

    We expressly point out that only original spare parts and  accessories approved by TRANSNORM SYSTEM GmbH may be used.  Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of readiness to deliver....
  • Page 14 Introduction Warranty Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 15: Safety

    Safety Safety Operating conditions The conveyor, hereinafter referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been manufactured in keeping with current scientific and technological develop- ments.  However, the machine may pose risks under the following circumstances: ...

  • Page 16: Non-Permitted Operating Conditions

    Integration of the machine in such a way that no additional danger/hazards are created.    The safety of all persons in the vicinity of the machine.    Fault-free operation of the machine. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 17 Safety  Minimising the danger of injury Take steps to guarantee the safety of persons in the vicinity of the machine, for example:    Ensure that all work on the machine is carried out by qualified and authorised personnel. ...
  • Page 18 Machinery Directive. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 19: Personnel Qualification

    We recommend that you work only with technical personnel trained and authorised by TRANSNORM SYSTEM GmbH. All persons working at or on the machine must:   ...

  • Page 20: Remaining Risks Regarding The Machine

    The following table will enable operating personnel to identify and avoid fundamental dangers and hazards. Professional conduct and implementation of the corresponding measures will help prevent any remaining risks in advance. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 21: Remaining Risks For Technical Personnel

    Safety Remaining risks regarding the machine Measures for operating personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged When troubleshooting:   injury machine parts Be alert and proceed with caution   Avoid hectic movements ...
  • Page 22 Observe the assembly instructions of the suspensions used Fire hazard Non-permitted oper- During maintenance/repair work:   ating conditions, Observe maintenance intervals e.g., accumulation of load residue, pack- aging abrasion, dust Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 23 Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance/repair work:   injury machine parts Be alert and proceed with caution   Avoid hectic movements ...
  • Page 24 During disposal:   the environ- materials Collect operating materials in suitable ment containers   Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 25: Protective Devices

    Protective devices Protective devices Various covers are installed on the machine to prevent limbs being drawn in and crushed. The protective devices and safety equipment are listed in the following.   It is expressly prohibited to render unserviceable, bypass or remove protec- tive devices.

  • Page 26: Protective Devices On The Machine

    Protective devices Protective devices on the machine Protective devices on the machine TS 2920/30/50 protective devices Picture illustration Pos. Description Cover, infeed / outfeed Drive station cover Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 27: Description

    Technical description The TS 2920/30/50 is a roller conveyor. The idler rollers are driven tangen- tially by the drive belt. A profile is fitted in the centre of the centring roller conveyor, so that the idler rollers are arranged symmetrically at an angle to each other....

  • Page 28: Main Dimensions

    Description Main dimensions Main dimensions Main dimensions TS 2920/30/50Aligning/Centring conveyor, example illustration Used variables Variable Description Nominal width Conveyor length Conveying height Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 29: Technical Data

    Description Technical data Technical data The technical data for the machine designed for you can be derived from the specification sheet (LVZ) of the confirmation of order. In the following, all the general technical data and/or preference series are listed. Technical data Description Data...
  • Page 30 Other data Designation Data Year of construction See production identification tag Noise emission Sound pressure level measured in accordance with DIN EN 13023:2003-03 below 77 dB(A). Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 31: Required Performance Level (Plr)

    Description Required performance level (PLr) Required performance level (PLr) It is necessary to determine the required performance level (PLr) for each safety function. The required performance level for the previously described safety function is determined from the risk graph defined by DIN EN ISO 13849-1....

  • Page 32: Machine Areas

    Description Machine areas Machine areas The conveyor consists of the areas shown below: Areas TS 2920/30/50 Aligning/Centring conveyor, example illustration Picture illustration Name Conveyor track Conveyor bed Support Drive group Side guide Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 33: Parts Of The Machine

    Description Parts of the machine Parts of the machine Parts TS 2920/30/50 Aligning/Centring conveyor, example illustration Picture illustration Name Pressure roller Idler rollers Tail pulley (tail pulley assembly) Drive belt Drive disc Tail pulley (station) Gear motor...
  • Page 34 Description Parts of the machine Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 35: Transportation And Erection

    Transportation and erection Delivery of the machine Transportation and erection Delivery of the machine Conveyors up to a length of approx. 4 m are completely assembled and preset at the factory. Longer conveyors are usually delivered in part elements. The individual parts are marked with labels on the section points. Supports, suspensions and other attachment parts are separately included in the delivery.

  • Page 36: Disposing Of Packaging Material

    The surface must be level. In case special attachments are used which enable a mobile operation, this will be stated in the service specifications. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 37: Tolerable Operating Conditions

    Transportation and erection Installing the machine Tolerable operating conditions Explosion hazard! The machine is not explosion-protected.   Do not operate the conveyor in potentially explosive atmospheres. DANGER The required space for operation and maintenance depends on the indi- vidual requirements. The place of installation must fulfil the following conditions: ...

  • Page 38: Transport Within The Company

    If there are supporting points on the basic frame, only these points are suitable for attaching lifting equipment. This guarantees torsion-free transport. Please refer the delivery note for the actual total weight. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 39: Auxiliary Equipment

    Transportation and erection Transport within the company Auxiliary equipment Required auxiliary equipment Overhead crane, gantry crane Safe working load 2,000 kg Industrial truck Safe working load 2,000 kg min. lifting height 4,000 mm Lift truck hook,  safe working load 2,000 kg Adjustable cross beam,...

  • Page 40: Transport With Industrial Truck Or Crane

    Transportation and erection Transport with industrial truck or crane Transport with industrial truck or crane Necessary auxiliary equipment: 4x lift truck hooks 2x round sling 4x chain shackles Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 41: Final Installation On-Site

    We recommend having the installation carried out by TRANSNORM SYSTEM GmbH. Alternatively, final installation could be carried out under the supervision of or after instruction by TRANSNORM SYSTEM GmbH. In any case, the assembly must be carried out by specialised staff author- ised by the user.
  • Page 42 Only in case of floor anchorage: anchor supports so they cannot change position any more. The foot plates of the supports are equipped with corresponding bore holes. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 43: Mount Side Guides

    Transportation and erection Final installation on-site Only in the case of ceiling suspension: anchor the suspensions so that they can no longer change position. The laces of the suspensions are equipped with bores already. Use retaining bolts to secure all joints with positive locking. Manually check the transfer accuracy at the front and back of the machine.

  • Page 44: Electrical Connection

    This is included in the motor delivery (see interior of the terminal box cover).   If this wiring diagram is missing, the motor must not be connected.    The machine has been connected. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 45: Operation

    Operation Commissioning Operation Commissioning Essentially the same procedure is carried out for commissioning and start-up after maintenance. The daily start-up process via the control unit of the overall conveyor system is described in the system documentation or in the control documentation. The machine is designed for the following electrical connection data: ...
  • Page 46 Ask a second person to supervise. Carry out the following procedures: Switch the machine on briefly. Check for correct direction of rotation. Switch the machine off.  Direction of rotation has been checked. Machine running. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 47 Operation Commissioning and start-up after service and maintenance works   Carry out a test run Risk of injury - exposed machine parts! Parts of the body, hair and clothing can become caught in rotating machine parts and crushed. WARNING ...

  • Page 48: Normal Operation

    Carry out the following procedures: Turn-off the main switch for the power supply according to the control unit documentation. Secure against accidental switch-on.    The machine has been decommissioned. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 49: Maintenance And Care

    Upon your request we will provide an optimised maintenance contract based on your individual requirements. To guarantee safe operation of the machine, we recommend that you to make use of our TRANSNORM SYSTEM Service at least once a year.

  • Page 50: Lubricants

      Is the surface damaged? If so, replace the belt. Weekly Idler rollers Inspection:   Can abnormal running noise be heard? If so, check or replace the idler rollers. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 51: Cleaning And Care

    Maintenance and care Cleaning and care Maintenance schedule (cont'd.) Interval Assembly group Maintenance works / controls Depending Gear motor Gear:   on indi- Are there patches of oil under the gear unit? Observe the oper- vidual case If so, seal off leak and correct oil level. ating instructions ...
  • Page 52 Maintenance and care Cleaning and care Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 53: Repairs

    Spare part purchasing Repairs Spare part purchasing Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN- parts may be ordered from specialised trade. In the event of inquiries or orders, we recommend that you send a copy of the spare parts list with details of the spare parts required to our service department.

  • Page 54: Tightening Torques

    Tightening torque Bush no. 1008 1310 1210 1610 2012 2517 1108 1315 1215 1615 2017 2525 Tightening torque [Nm] Check the tightening torques after 1 hour of operation. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 55: Replacing A Side Guide

    Repairs Replacing a side guide Replacing a side guide The side guide must be demounted for certain maintenance and repair work, but not replaced. When replacing put out the new side guide ready for use according to the spare parts list. Precondition: ...
  • Page 56 Carry out the following procedures: Position the side guide on the support (1). Tighten joining elements (2) to 8Nm.  Side guide is fitted.    Side guide has been exchanged. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 57: Replacing The Idler Rollers

    Repairs Replacing the idler rollers Replacing the idler rollers Precondition:    Machine has been put out of operation.    Machine has been secured against accidental switch-on.   Demount castors Carry out the following procedures: and idlers Remove joining elements (2).

  • Page 58: Replace Pressure Rollers

    Pressure rollers are mounted.   Carry out the following procedures: Fit idler rollers   Proceed as described under "Replacing the idler rollers"  Idler rollers have been fitted. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 59 Repairs Replace pressure rollers   Tighten and adjust Carry out the following procedures: drive belt   Proceed as described under "Loosen / tighten and adjust the drive belt"  Drive belt is tensioned and adjusted.    Pressure rollers have been replaced.

  • Page 60: Exchange Tail Pulley Rollers

      Mount tail pulleys Carry out the following procedures: (tail pulley assembly)   Installation to be carried out in reverse order.  Tail pulleys (deflection assembly) have been mounted. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 61 Repairs Exchange tail pulley rollers   Demount tail pulleys Carry out the following procedures: (station) Undo screws (1). Detach cover (2). Undo screws (3). Remove tail pulleys (4).  Tail pulley (station) has been demounted.   Mount tail pulleys Carry out the following procedures: (station) ...
  • Page 62   Proceed as described under "Loosen / tighten and adjust the drive belt.“  Drive belt is tensioned and adjusted.    Tail pulley rollers have been exchanged. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 63: Replacing Gear Motor

    Repairs Replacing gear motor Replacing gear motor When replacing the gear motor, obtain the new gear motor according to the spare parts list and prepare it according to the manufacturer's specifications. Precondition:    Machine has been taken out of operation. ...
  • Page 64 Repairs Replacing gear motor Move off joining elements (4). Remove motor.  The gear motor has been removed. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 65 Repairs Replacing gear motor   Demount gear motor, motor position – outside Increased risk of accident! Motor can tilt and crush body parts.   Secure the motor to prevent it falling down. WARNING   Use lifting equipment to lift motor on and off. Carry out the following procedures: Observe the motor manufacturer's installation and operating instructions.
  • Page 66 Repairs Replacing gear motor Demount drive station (3). Remove drive disc (4) and joining elements (5). Move off joining element (6). Remove motor.  The gear motor has been removed. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 67 Repairs Replacing gear motor   Install the gear motor Carry out the following procedures: Observe the motor manufacturer's installation and operating instructions. Installation is carried out in the reverse order.  Gear motor has been mounted.   Tighten and adjust Carry out the following procedures: drive belt ...

  • Page 68: Exchange Drive Disc

    Use lifting equipment to lift motor on and off. Carry out the following procedures: Detach cover (3). Loosen grub screws (1). Slide off drive disc (2) with Taper Lock bushing.  Drive disc has been demounted. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 69 Repairs Exchange drive disc   Mount drive disc Carry out the following procedures:   Assembly to be carried out in reverse order.   Comply with the spacing for the drive disc.  Drive disc has been mounted. ...

  • Page 70: Replacing The Drive Belt

    Carry out the following procedures: drive belt Remove joining elements (2). Remove tail pulleys (1) on both sides. Remove the joining elements (4) on both sides. Remove pressure rollers (3). Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 71 Repairs Replacing the drive belt Remove the belt (5).  Drive belt has been demounted.   Carry out the following procedures: Mount drive belt   Installation is carried out in reverse order.   Note the belt run. ...

  • Page 72: Loosen/Tighten And Adjust The Drive Belt

    Use lifting equipment to lift motor on and off. Carry out the following procedures:   Loosen off joining elements (1), lift up motor and fasten joining elements.  The drive belt has been slackened off. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 73 Repairs Loosen/tighten and adjust the drive belt   Tension drive belt Carry out the following procedures: Release joining elements (1), lower motor. Use tensioning bolt (2) to tighten the belt. During tightening, the belt may only be stretched by 0.5 %. ...
  • Page 74 Repeat steps 1 to 4 until the belt shows an accurate running cycle. Tighten lock nuts (2,4).  The drive belt has been adjusted.    Drive belt is loosened / tightened and adjusted. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 75: Fault Clearance

    Fault clearance What to do if... Fault clearance This section informs you what to do if a malfunction occurs. A disturbance can have various different causes.   For instructions on the respective fault clearances that may be carried out by technical personnel as defined under "Personnel qualification", please refer to the section "Fault clearance".
  • Page 76 Fault clearance Motor and gear Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 77: Decommissioning And Waste Disposal

    Decommissioning and waste disposal Machine disposal Decommissioning and waste disposal Machine disposal Please comply with local regulations on waste disposal when disposing of the entire machine or parts of it. The regulations will tell you if the machine has to be dismantled for disposal, and to what extent, and how the individual components can be supplied for recycling....

  • Page 78: Main Components Of The Machine

    Drive belt, conveyor belt Polyurethane (PUR) Polyvinyl chloride (PVC) Conveyor roller Plastic Steel Gear motor Cast iron Copper Steel Base frame, support Aluminium Steel Pulley Steel Polyurethane (PUR) coated steel Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

  • Page 79: Contact Details

    If this information does not solve your problem, please contact TRANS- NORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str. 2 D-31177 Harsum Tel.: +49 (0) 5127 4020 Fax: +49 (0) 5127 4400 ...

  • Page 80: Subsidiaries, Branch Offices And Sales Partners Worldwide

    China TRANSNORM SYSTEM (SHANGHAI) CO., Ltd. Shangcheng RD 738 Room 1004 2001120 Shanghai, China Tel.: +86 (021) 61 62 55 60 Fax: +86 (021) 61 62 55 63 E-mail: sales@transnorm.asia Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...
  • Page 81 Contact details Subsidiaries, branch offices and sales partners worldwide Branches Netherlands France TRANSNORM SYSTEM GmbH TRANSNORM SYSTEM GmbH Sales Unit Benelux Bureau France Bâtiment B - Paris Nord 2 Grachtweg 23B 69, Rue de la Belle Etoile 4301 KJ Zierikzee 95940 Roissy Charles de Gaulle Cedex Tel.: +31 (0) 1 11 41 00 90...

  • Page 82: Service Branches - Germany

    Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and information ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Aligning/Centring conveyor TS 2920/30/50 Version 1.4 ENG, 24.01.2019...

This manual is also suitable for:

Ts 2930Ts 2950

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