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transnorm TS 2111 Operating Instructions Manual

Accumulating roller conveyor
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TS 2111 / TS 2112
Accumulating roller
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Operating instructions

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Summary of Contents for transnorm TS 2111

  • Page 1 TS 2111 / TS 2112 Accumulating roller conveyor Operating instructions...
  • Page 2 Subject to modifications. All rights reserved by TRANSNORM SYSTEM GmbH. Reprints and duplication only with written approval. These operating instructions must be retained for future use. Revision V 1.0 Initial version Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 3: Table Of Contents

    Remaining risks for technical personnel ..................21 Protective devices ........................25 Protective devices on the machine ..................... 26 Safety concept ..........................27 Safety concept TS 2111 / TS 2112...................... 27 Description ............................ 29 Technical description .......................... 29 Main dimensions ..........................30 Technical data ............................. 31 Areas of the machine ..........................
  • Page 4 TS 2111, central drive ........................64  TS 2112, terminal drive ......................... 65  TS 2111 / TS 2112 on the tail pulley side ..................67  Conveyor with belt tensioning station, flat ..................69 Demounting / mounting the covers ..................... 70 ...
  • Page 5 Inhaltsverzeichnis Replacing the chain / belt drive assembly ..................73  TS 2111, central drive ........................73  TS 2112, terminal drive ......................... 75 Drive pulley replacement ........................78  TS 2111, central drive ........................78  TS 2112, terminal drive ......................... 80 Replacing the drive belt ........................
  • Page 6 Inhaltsverzeichnis Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 7: Applicable Documents

    Applicable documents EC Declaration of Incorporation Applicable documents EC Declaration of Incorporation...
  • Page 8 Applicable documents EC Declaration of Incorporation Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 9: Introduction

    Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.

  • Page 10: Using The Instructions

    This is a measure to solve the problem.  You have completed a series of actions.  You have completed the entire activity. This is a notice. Notices provide additional information. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 11: Safety Instructions

    Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the level of severity of the risk. The following overview explains the safety instructions used in this docu- ment.

  • Page 12: Copyright Protection

    It is located in the vicinity of the drive unit. TRANSNORM SYSTEM GmbH type identification plate, sample You will find our contact data at the back of these operating instructions. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 13: Warranty

    We expressly point out that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH may be used. Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of readiness to deliver.
  • Page 14 Introduction Warranty Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 15: Safety

    Safety Safety Operating conditions The conveyor, hereinafter referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been manufactured in keeping with current scientific and technological develop- ments. However, the machine may pose risks under the following circumstances: ...

  • Page 16: Non-Permitted Operating Conditions

    Integration of the machine in such a way that no additional danger/hazards are created.  The safety of all persons in the vicinity of the machine.  Fault-free operation of the machine. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 17 Safety Minimising the danger of injury Take steps to guarantee the safety of persons in the vicinity of the machine, for example:  Ensure that all work on the machine is carried out by qualified and authorised personnel.  Ensure that at least two people carry out any maintenance and repair work.
  • Page 18 Machinery Directive. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 19: Personnel Qualification

    We recommend that you work only with technical personnel trained and authorised by TRANSNORM SYSTEM GmbH. All persons working at or on the machine must: ...

  • Page 20: Remaining Risks Regarding The Machine

    The following table will enable operating personnel to identify and avoid fundamental dangers and hazards. Professional conduct and implementation of the corresponding measures will help prevent any remaining risks in advance. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 21: Remaining Risks For Technical Personnel

    Safety Remaining risks regarding the machine Measures for operating personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged When troubleshooting:  injury machine parts Be alert and proceed with caution  Avoid hectic movements  Wear appropriate protective clothing Rotating parts When troubleshooting: ...
  • Page 22 Observe the assembly instructions of the suspensions used Fire hazard Non-permitted oper- During maintenance/repair work:  ating conditions, Observe maintenance intervals e.g., accumulation of load residue, pack- aging abrasion, dust Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 23 Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance/repair work:  injury machine parts Be alert and proceed with caution  Avoid hectic movements  Wear appropriate protective clothing Rotating parts For maintenance and adjusting works:...
  • Page 24  the environ- materials Collect operating materials in suitable ment containers  Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 25: Protective Devices

    Protective devices Protective devices The machine is equipped with various covers to protect parts of the body from crushing injuries or from being drawn in. The protective devices and safety equipment are listed in the following. It is expressly prohibited to render unserviceable, bypass or remove protec- tive devices.

  • Page 26: Protective Devices On The Machine

    Side cover, central drive TS 2111 Rear cover, terminal drive TS 2112 Cover for tail pulley assembly Cover for drive pulley TS 2112 Front cover, terminal drive TS 2112 Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 27: Safety Concept

    Safety concept TS 2111 / TS 2112 The Accumulating roller conveyor TS 2111 / TS 2112 is designed in such a way that if a finger or other body parts are drawn in between the belt and rollers, the idler rollers move freely upwards. This poses a new risk as the rollers may fall out.
  • Page 28 Safety concept Safety concept TS 2111 / TS 2112 Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 29: Description

    The idler rollers are loosely mounted with special bushes in vertical slots on the aluminium conveyor bed. The TS 2111 is driven by a centre station and the TS 2112 by a head-end station, both of which are available in a direct, chain or belt drive design version.

  • Page 30: Main Dimensions

    Variables used Variable Designation Nominal length Nominal width Conveying height TFLR Roller pitch Supports and suspensions other than those illustrated may be mounted (see performance specifications). Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 31: Technical Data

    Please refer to the performance specifications of your order confirmation for the technical data relating to your specific machine. The following table shows the generally valid technical specifications and preference items. Mechanical data of the TS 2111 / TS 2112 Identification Data...
  • Page 32 Identification Data Year of construction See type identification plate Noise emission Sound pressure level measured at less than 77 dB(A) in accordance with DIN EN 13023:2003-03. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 33: Areas Of The Machine

    Description Areas of the machine Areas of the machine The conveyor consists of the following areas: Areas of accumulating roller conveyor TS 2111, example illustration Key to illustration Identification Side guide (optional) Tail pulley assembly Supports Drive station Conveyor bed...
  • Page 34 Areas of the machine Areas of accumulating roller conveyor TS 2112, example illustration Key to illustration Identification Side guide (optional) Tail pulley assembly Supports Conveyor bed Drive station Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 35: Parts Of The Machine

    Description Parts of the machine Parts of the machine Parts of accumulating roller conveyor TS 2111, example illustration Key to illustration Identification Identification Conveyor rollers Tail pulley assembly Drive belt Drive station Roller for lower run Pressure roller...
  • Page 36 Parts of accumulating roller conveyor TS 2111, example illustration Key to illustration Identification Identification Conveyor rollers Tail pulley assembly Drive belt Drive station Roller for lower run Pressure roller Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 37: Optional Machine Equipment

    Description Optional machine equipment Optional machine equipment The side guides that are supplied as standard are shown below. Tubular side guide/C-profile side guide Roller guard side guide Other available options: Belt tensioning station, flat/transfer roller End stop/adjustable end stop...
  • Page 38 Description Optional machine equipment Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 39: Transport And Installation

    Transport and installation Delivery of the machine Transport and installation Delivery of the machine Conveyors up to a length of approx. 3 m are completely assembled at the factory and are delivered with pre-adjustments. Conveyors that are longer than this are generally delivered in several parts.The individual parts are marked with labels on the section points.

  • Page 40: Disposal Of Packaging

    The required space for operation and maintenance depends on the indi- vidual requirements. The place of installation must fulfil the following conditions:  Normal atmosphere (does not contain oil or gas, no corrosive compo- nents) Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 41: In-Company Transportation

    Transport and installation In-company transportation  Ambient temperature 5 °C to +40 °C, briefly up to +50 °C (max. 1 h)  Relative air humidity max. 80%  In-company installation  Reliably protected against moisture and precipitation. In-company transportation Increased danger of accident due to: Falling or slipping loads.

  • Page 42: Auxiliary Equipment

    B = 51 mm C = 27 mm D = 20 mm F = 42 mm Round steel Ø8 mm Min. length BN + 300 mm Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 43: Transport With Industrial Truck Or Crane

    Transport and installation Transport with industrial truck or crane Transport with industrial truck or crane Required auxiliary equipment: 1x cross beam, adjustable, adjustable on two sides or 4x lift truck hooks 2x round sling 4x chain shackle 2x round steel Ø8, length approx. BN + 300 mm...

  • Page 44: Final Installation At The Place Of Installation

    Curve belt conveyors are almost always delivered in one piece. Curve belt conveyors delivered in several parts require installation work by TRANSNORM SYSTEM GmbH. Do not install these machines yourself. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 45: To Carry Out Installation

    Use hoists to raise and lower the machine. Danger of fatal injury from crushing of parts of the body! Machine falls.  Only use supports/suspensions approved by Transnorm. DANGER  Mount the supports/suspensions exactly as described in the system layout or support layout drawing if available.
  • Page 46 Pre-position the individual sections on the conveyor bed as indicated by the labels. Demount the tail pulley assembly and insert the belt loop (refer to the section on maintenance and repair, "Replacing the conveyor belt"). Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 47 Transport and installation Final installation at the place of installation Push the individual sections (1), (2) together and mount with the fixing elements (3) provided. If necessary, mount the individual parts of the bed with the fixing elements provided. Mount the tail pulley assembly with the belt inserted (see the operating instructions, section "Maintenance and repair", "Replacing the conveyor belt").

  • Page 48: Electrical Connection

    This is included in the motor delivery (see interior of the terminal box cover).  If this wiring diagram is missing, do not connect the motor.  The machine has been connected. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 49: Operation

    Operation Commissioning Operation Commissioning Essentially the same procedure is carried out for commissioning and start-up after repair work. Daily start-up via the control unit of the overall conveyor system is described in the system documentation or in the control documentation. The machine is designed for the following electrical connection data: ...
  • Page 50 Switch on the machine briefly. Check for the correct direction of rotation. Switch off the machine.  The direction of rotation has been checked. The machine is running. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 51 Operation Initial commissioning and start-up after repair  Carrying a out test Danger of injury due to open machine parts! Parts of the body, hair and clothing can become caught in rotating machine parts and crushed. WARNING  Wear close-fitting protective clothing. ...

  • Page 52: Normal Operation

    Switch components driven by compressed-air to compressed-air-free. Reduce the integrated pressure accumulator to 0 bar. Disconnect the machine from the compressed-air supply.  The machine has been taken out of operation. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 53: Maintenance And Care

    Appendix to these operating instructions. Upon request, we can provide an optimised maintenance agreement based on your individual requirements. To guarantee the safe operation of the machine, we recommend making use of our TRANSNORM SYSTEM Service at least once a year.

  • Page 54: Lubricants

    Drive belt Clean the drive belt. Visual inspection:  Is the surface damaged? If so, replace the belt.  Are the belt tension and alignment OK? Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 55 Maintenance and care Maintenance schedule Operation-related maintenance schedule (contd.) Interval Assembly group Maintenance/Inspection Monthly Drive chain Visual inspection  Are the chain links worn or damaged?  If so, replace the roller chain. Monthly Drive chain Function check:  Is the chain correctly tightened? ...

  • Page 56: Cleaning And Care

    Clean the machine regularly and appropriately for the degree of soiling. It must only be cleaned dry (with a brush, cloth, compressed air, etc.). Make sure the machine, and especially the electrical components, are protected from moisture. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 57: Repair

    Spare parts purchasing Repair Spare parts purchasing Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN parts may be ordered from specialist retailers. When making inquiries or placing orders, we recommend that you send a copy of the spare parts list to our customer service department, stating the type and amount of parts required.

  • Page 58: Tightening Torques

    Such protective devices may include covers  that are rarely/never removed  that are only opened/removed by technical personnel  that only cover a low risk potential Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 59: Demounting/Mounting The Side Guide

    Repair Demounting/mounting the side guide  that are located on machines operated behind a master protective cover/enclosure No captive retaining elements are fitted on these covers as the risk potential is classified as low. Usually, all parts remain in place for repairs at the instal- lation location or in workshops.

  • Page 60: C-Profile Side Guide

    Carry out the following steps: guide  Mounting is carried out in reverse order.  The side guide has been mounted.  The C-profile side guide has been mounted. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 61: Roller Guard Side Guide

    Repair Demounting/mounting the side guide Roller guard side guide Precondition:  The machine has been taken out of operation.  The machine has been secured to prevent it from being switched on inadvertently.  Demounting the side guide Increased danger of accident due to: Falling or slipping loads.

  • Page 62: Replacing The Idler Rollers

    Lift off the idler rollers (1) upwards. Demount the locking plate (2). Remove the idler rollers (3) and round belt (4).  The idler rollers have been demounted. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 63 Repair Replacing the idler rollers  Mounting the idler Carry out the following steps: rollers  Mounting is carried out in reverse order.  Note the installation position of the bushes.  The idler rollers have been mounted.  Mounting the side Carry out the following steps: guide ...

  • Page 64: Loosening / Tightening / Adjusting The Drive Belt

    Mark the belt with adhesive tape or a thin marker to check the stretching of the belt.  The belt has been tightened.  The drive belt has been tightened. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 65: Ts 2112, Terminal Drive

    Repair Loosening / tightening / adjusting the drive belt TS 2112, terminal drive The belt tension must be as low as possible. The belt will not buckle or bulge if correctly tightened. Precondition:  The machine has been taken out of operation. ...
  • Page 66 Switch off the machine. Repeat steps 3 to 5 until the belt runs correctly. Tighten the counternuts (3) and joining elements (2).  The belt has been tightened/adjusted. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 67: Ts 2111 / Ts 2112 On The Tail Pulley Side

    Mounting is carried out in reverse order.  The idler rollers have been mounted.  The drive belt has been tightened and adjusted. TS 2111 / TS 2112 on the tail pulley side Precondition:  The machine has been taken out of operation. ...
  • Page 68 Mounting is carried out in reverse order.  The idler rollers have been mounted.  The drive belt has been adjusted on the tail pulley side. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 69: Conveyor With Belt Tensioning Station, Flat

    Repair Loosening / tightening / adjusting the drive belt Conveyor with belt tensioning station, flat The belt tension must be as low as possible. The belt will not buckle or bulge if correctly tightened. The factory setting of the adjusting screws should not be changed.

  • Page 70: Demounting / Mounting The Covers

    Mounting the covers Carry out the following steps:  Mounting is carried out in reverse order.  The covers have been mounted.  The covers have been mounted. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 71: Ts 2112, Terminal Drive

    Repair Demounting / mounting the covers TS 2112, terminal drive Precondition:  The machine has been taken out of operation.  The machine has been secured to prevent it from being switched on inadvertently.  Demounting Carry out the following steps: the cover ...

  • Page 72: Belt Tensioning Station, Flat

    Carry out the following steps: Mounting the idler rollers  Mounting is carried out in reverse order.  The idler rollers have been mounted.  The covers have been mounted. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 73: Replacing The Chain / Belt Drive Assembly

    For some maintenance and repair work, the chain/belt assembly must be demounted but not replaced. In case of a replacement, lay out the corre- sponding parts ready for use according to the spare parts list TS 2111, central drive Precondition: ...
  • Page 74 Tighten the joining elements (1) on both sides. Align the cover (3) and tighten the joining elements (2).  The chain/drive belt assembly has been mounted. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 75: Ts 2112, Terminal Drive

    Repair Replacing the chain / belt drive assembly  Mounting the covers Carry out the following steps:  Mounting is carried out in reverse order.  The covers have been mounted.  The chain/drive belt assembly has been replaced. TS 2112, terminal drive Precondition: ...
  • Page 76 Tighten the chain/toothed belt using the tensioning bolt (1) and tighten the counternut (2). Tighten the joining elements (3) on both sides.  The chain/drive belt assembly has been mounted. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 77 Repair Replacing the chain / belt drive assembly  Mounting the cover Carry out the following steps:  Mounting is carried out in reverse order.  The cover has been mounted.  Mounting the idler Carry out the following steps: rollers ...

  • Page 78: Drive Pulley Replacement

    Pull off the chain/belt pulley and remove the feather key (3). Remove the joining elements (4) and pull off the flange bearing (5) on both sides. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 79 Repair Drive pulley replacement Remove the drive pulley (2).  The drive pulley has been demounted.  Carry out the following steps: Mounting the drive pulley  Mounting is carried out in reverse order.  The drive pulley is centred. ...

  • Page 80: Ts 2112, Terminal Drive

    Loosen the joining elements (2) on both sides and remove the inlet plate (1). Loosen the grub screws on the chain/belt pulley (4). Pull off the chain/belt pulley and remove the feather key (3). Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 81 Repair Drive pulley replacement Remove the joining elements (6) and pull off the flange bearing (7) on both sides.  The drive pulley has been demounted.  Mounting the drive Carry out the following steps: pulley  Mounting is carried out in reverse order. ...

  • Page 82: Replacing The Drive Belt

    Carry out the following steps: tensioning roller  Unscrew the tensioning roller (1) from the guide and remove from the belt loop.  The tensioning roller has been removed. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 83 Repair Replacing the drive belt  Demounting the tail Carry out the following steps: pulley and pressure rollers Remove the joining elements (3) and cover (2). Remove the joining elements (6) on both sides. Remove the bracket (4). Remove the tail pulley (5) and pressure rollers (1). Loosen the joining elements (8) and remove the covers (7) on both sides.
  • Page 84 Mounting the idler rollers  Mounting is carried out in reverse order.  The idler rollers have been mounted.  The drive belt has been replaced. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 85: Ts 2112, Terminal Drive

    Repair Replacing the drive belt TS 2112, terminal drive Precondition:  The machine has been taken out of operation.  The machine has been secured to prevent it from being switched on inadvertently.  The idler rollers have been demounted. ...
  • Page 86 Carry out the following steps: rollers  Mounting is carried out in reverse order.  The idler rollers have been mounted.  The drive belt has been replaced. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 87: Conveyor With Belt Tensioning Station, Flat

    Repair Replacing the drive belt Conveyor with belt tensioning station, flat Precondition:  The machine has been taken out of operation.  The machine has been secured to prevent it from being switched on inadvertently.  The idler rollers have been demounted. ...
  • Page 88 Carry out the procedures as described in "Loosening / tightening / adjusting the drive belt".  The belt has been tightened and adjusted.  The drive belt has been replaced. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 89: Adjusting The Back-Up Pressure

    Repair Adjusting the back-up pressure Adjusting the back-up pressure The contact pressure between the idler rollers and drive belt, and hence the back-up pressure, can be optimally set to suit the load using adjustable pres- sure rollers. Functional principle Functional principle Diagram Explanation Pressure rollers lowered:...

  • Page 90: Basic Adjustment

    Example illustration Adjustment values Conveyor track type Ø of the roller in mm a in mm Standard Standard Standard with eccentric rollers Low pressure Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 91: Adjusting The Contact Pressure On The Standard Conveyor Track

    Repair Adjusting the back-up pressure Adjusting the contact pressure on the standard conveyor track Precondition:  The machine has been taken out of operation.  The machine has been secured to prevent it from being switched on inadvertently.  The drive belt has been tightened. Carry out the following steps: For the design version with counternuts (3), loosen on both sides.

  • Page 92: Adjusting The Contact Pressure On The Low Pressure Conveyor Track

     The contact pressure on the low pressure conveyor track has been adjusted. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 93: Replacing The Gear Motor

    Repair Replacing the gear motor Replacing the gear motor TS 2111, central drive Place the new gear motor ready for use according to the spare parts list and get it ready for operation according to the manufacturer's specifications. Precondition: ...
  • Page 94 Carry out the following steps:  Mounting is carried out in reverse order.  The cover has been mounted.  The gear motor has been replaced. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 95: Ts 2112, Terminal Drive

    Repair Replacing the gear motor TS 2112, terminal drive Place the new gear motor ready for use according to the spare parts list and get it ready for operation according to the manufacturer's specifications. Precondition:  The machine has been taken out of operation. ...
  • Page 96 Carry out the following steps:  Mounting is carried out in reverse order.  The cover has been mounted.  The gear motor has been replaced. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 97: Replacing The Flange Bearings

    Repair Replacing the flange bearings Replacing the flange bearings TS 2111, terminal drive Precondition:  The machine has been taken out of operation.  The machine has been secured to prevent it from being switched on inadvertently.  The drive belt has been loosened.

  • Page 98: Ts 2112, Terminal Drive

    Carry out the following steps: flange bearings Loosen the grub screws on the chain/belt pulley (2). Pull off the chain/belt pulley and remove the feather key (2). Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 99 Repair Replacing the flange bearings Remove the joining elements (3) and pull off the flange bearing (4) on both sides.  The flange bearings have been demounted.  Mounting the flange Carry out the following steps: bearings  Mounting is carried out in reverse order. ...

  • Page 100: Replacing The Tail Pulley

    Remove the joining elements (3) on both sides and the bracket (2). Remove the joining elements (4). Remove the roller bracket (1). Remove the tail pulley roller (5).  The tail pulley has been demounted. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 101 Repair Replacing the tail pulley  Mounting the tail Carry out the following steps: pulley  Mounting must be carried out in reverse order.  The tail pulley has been mounted.  Tightening/adjusting Carry out the following steps: the belt ...
  • Page 102 Repair Replacing the tail pulley Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 103: Fault Elimination

    Fault elimination Fault elimination This section provides information on what to do should faults ever occur. A fault can have various different causes. Instructions on the respective fault clearances that may be carried out by technical personnel can be found in the section "Repair". It is essential to observe the safety instructions within the respective section.

  • Page 104: Motor And Gear Unit

    If a fault occurs on the drive motor, please see the operating instructions of the motor manufacturer for information on how to remedy the fault. The motor operating instructions are an integral part of the system. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 105: Decommissioning And Waste Disposal

    Decommissioning and waste disposal Machine disposal Decommissioning and waste disposal Machine disposal Please comply with local regulations on waste disposal when disposing of the entire machine or parts of it. The regulations will tell you if the machine has to be dismantled for disposal, and to what extent, and how the individual components can be supplied for recycling.

  • Page 106: Main Components Of The Machine

    Polyurethane (PUR) Polyvinyl chloride (PVC) Conveyor roller Plastic Steel Gear motor Cast iron Copper Steel Base frame, support Aluminium Steel Pulley Steel Polyurethane (PUR) coated steel Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

  • Page 107: Contact Details

    If this information does not solve your problem, please contact TRANS- NORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str. 2 D-31177 Harsum (Germany) Tel.: +49 (0) 5127 4020 Fax: +49 (0) 5127 4400 E-mail: info@transnorm.de...

  • Page 108: Subsidiaries, Branch Offices And Sales Partners Worldwide

    CO., Ltd. Shangcheng RD 738 Room 1004 2001120 Shanghai, China Tel.: +86 (021) 61 62 55 60 Fax: +86 (021) 61 62 55 63 E-mail: sales@transnorm.asia Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...
  • Page 109 Contact details Subsidiaries, branch offices and sales partners worldwide Branches Netherlands France TRANSNORM SYSTEM GmbH TRANSNORM SYSTEM GmbH Sales Unit Benelux Bureau France Bâtiment B - Paris Nord 2 Grachtweg 23B 69, Rue de la Belle Etoile 4301 KJ Zierikzee 95940 Roissy Charles de Gaulle Cedex Tel.: +31 (0) 1 11 41 00 90...

  • Page 110: Service Branches - Germany

    Fax: 0 71 43 / 96 58 51 Suggestions and information ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112 Version 1.0 ENG, 21/05/2019...

This manual is also suitable for:

Ts 2112

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