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transnorm TS 6565 Operating Instructions Manual

Motor-driven belt diverter
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TS 6565
Motor-driven belt diverter
driven side guide
Operating instructions

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Summary of Contents for transnorm TS 6565

  • Page 1 TS 6565 Motor-driven belt diverter driven side guide Operating instructions...
  • Page 2 Fax +49 (0) 5127 4400 info@transnorm.de http://www.transnorm.com Documentation Operating instructions -TRANSLATION- Version 1.0 ENG, 01.03.2017 Subject to modifications. All rights reserved by TRANSNORM SYSTEM GmbH. Reprint and duplications only with written approval. Revision V 1.0 Initial version Operating instructions: Motor-driven belt diverter TS 6565...

  • Page 3: Table Of Contents

    Contents Contents Applicable documents ........................ 5 EC Declaration of Incorporation ......................5 Introduction ............................ 7 Purpose of the document ........................7  Validity ............................7  Illustrations ............................. 7 Using the instructions ........................... 8 Safety instructions ..........................9 Copyright protection ........................... 10 Service ..............................
  • Page 4 Main components of the machine ....................... 64 Contact details ..........................65 Head office ............................65 Subsidiaries, branch offices and sales partners worldwide ..............66 Service branches Germany ........................ 68 Suggestions and comments ....................... 68 Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 5: Applicable Documents

    Applicable documents EC Declaration of Incorporation Applicable documents EC Declaration of Incorporation...
  • Page 6 Applicable documents EC Declaration of Incorporation Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 7: Introduction

    Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.

  • Page 8: Using The Instructions

    This is a measure to solve the problem.  You have completed a sequence of action.    You have completed the entire activity. This is a notice Notices provide additional information. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 9: Safety Instructions

    Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the respec- tive severity of the risk. The following overview shows the safety instructions used in this document. This instruction type warns of risk of death or fatal injury This states the cause of the danger.

  • Page 10: Copyright Protection

    Copyright protection This publication must be treated as strictly confidential. It is intended only for in-company use by an authorised group of persons. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH. ...

  • Page 11: Warranty

    We shall accept no responsibility for any defects or damage caused by inap- propriate use, operating errors or incorrect servicing and maintenance. Note that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH should be used.  Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of supply readiness....
  • Page 12 Introduction Warranty Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 13: Safety

    Safety Operating conditions Safety Operating conditions The conveyor, subsequently referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been designed according to the state of the art.  Nevertheless, there may be dangers arising from the machine under the following circumstances: ...

  • Page 14: Impermissible Operating Conditions

    Provide instructions on how to proceed and behave in case of accidents and emergencies.    Define issues relating to occupational health and safety as well as envi- ronmental protection. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...
  • Page 15 Safety Operating conditions  Trouble-free operation of the machine Implement the following measures to ensure trouble-free operation of the machine:    Ensure that these instructions are complete, in legible condition and accessible to all personnel at all times. ...

  • Page 16: Personnel Qualification

    Such work may be carried out under the guidance and supervision components of an electrician in accordance with the codes of electrical engi- neering practice. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 17: Remaining Risks Regarding The Machine

    Safety Remaining risks regarding the machine Remaining risks regarding the machine The machine's protective devices offer protection against injury. However, for some special tasks it is unavoidable to enter the danger zone. Therefore, an element of risk always remains. Remaining risks for operating personnel The following table will enable the operating personnel to detect and avoid fundamental dangers and hazards.

  • Page 18: Remaining Risks For Technical Personnel

    Secure the machine and hoists to prevent slipping   Read chapter "Transport and installation" and carefully observe the instructions For conveying systems ceiling suspension:   Observe the assembly instructions of the suspensions Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...
  • Page 19 Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance / repair work:   injury machine parts Be alert and proceed with caution   Avoid hectic movements ...
  • Page 20 During disposal:   the environ- fluids Collect operating fluids in suitable ment containers.   Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 21: Protective Devices

    Protective devices Protective devices Various protective devices are installed on the machine to prevent parts of the body being drawn in and crushed. These devices are listed below. It is expressly prohibited to render unserviceable, bypass or remove protec- tive devices. These devices may only be taken off temporarily during mainte- nance or repair work.

  • Page 22: Protective Devices On The Machine

    Machinery Direc- tive (see Machinery Directive 2006/42/EC, DIN EN 953, DIN EN ISO 13857 or in accordance with the respective national regulations). Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 23: Description

    Description Description The belt diverter TS 6565 is designed to divert unit loads of all kinds with a height exceeding 20 mm. It is arranged on the side above the conveyor belt. The length does not change when the belt is tensioned.

  • Page 24: Main Dimensions

    Application-specific dimensions are given as variables. Main dimensions TS 6565, example illustration Used variables Variable Description Deflector height Belt width aEAC Distance between axes ZERE Overhand, right ZELI Overhang, left Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 25: Specifications

    Description Specifications Specifications The technical data of your specific machine are the following: Mechanical data Name Data Design variant see performance specifications Belt width (BN) 100 - 400 mm Nominal length, diverter (Lf) 1,200 - 3,500 mm Nominal length, side guide 1,300 - 3,600 mm (Lf+ZERE+ZELN) Design version...
  • Page 26 Description Specifications Other data Name Data Year of construction See type identification label Noise emission Sound pressure level measured in accordance with DIN EN 13023:2003-03 below 77 dB(A). Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 27: Parts Of The Machine

    Description Parts of the machine Parts of the machine The machine consists of the following areas: TS 6565 Motor-driven belt diverter, example illustration Key to figure Designation Gear motor Basic frame...

  • Page 28: Parts Of The Machine

    Description Parts of the machine Parts of the machine TS 6565 Motor-driven belt diverter, example illustration Picture illustration Designation Name Side guide plate Belt Gear motor Tensioning roller Flange bearing Drive pulley Tail pulley Operating instructions: Motor-driven belt diverter TS 6565...

  • Page 29: Transportation And Erection

    Transportation and erection Delivery of the machine As part of the function check, the belt diverter TS 6565 undergoes a test run at our factory and may be delivered already installed on the linear conveyor. For transport reasons it may be necessary to install assemblies, supports/hangers as well as other attachments on site.

  • Page 30: Disposing Of Packaging Materials

    Polystyrene Sort the packaging components into types and dispose of them in compli- ance with the local waste disposal regulations. Observe the national regula- tions and requirements for disposal. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 31: Installing The Machine

    Transportation and erection Installing the machine Installing the machine Ground requirements The machine may only be mounted on a stable concrete surface (concrete class at least B25 or the corresponding standard in the country concerned) or on an equivalent steel construction. The nominal strength must be at least 25 N/mm².

  • Page 32: In-Company Transport

    The guarantees a torsion-free transport. Please refer to the delivery note for the actual gross weight. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 33: Auxiliary Equipment

    Transportation and erection Transportation with industrial truck or crane Auxiliary equipment Required auxiliary equipment Overhead crane, gantry crane Safe working load 2,000 kg Industrial truck Safe working load 2,000 kg min. lifting height 4,000 mm Round slings, safe working load 1,000 kg U min = 3 m Round sling hook, safe working load 1,000 kg...

  • Page 34: Final Installation On Site

    Transportation and erection Final installation on site Final installation on site We recommend that you have installation carried out by TRANSNORM SYSTEM GmbH. Alternatively, the assembly could be carried out under the supervision of or after instructions from TRANSNORM SYSTEM GmbH.
  • Page 35 Transportation and erection Installing motor-driven belt diverter Undo bolts (3) and adjust position with bolts (4). Tighten bolts (3).  Motor-driven belt diverter has been installed.

  • Page 36: Electrical Connection

    If this wiring diagram is missing, the motor must not be connected. Perform electrical installation of the control elements according to the electrical circuit layout.  The machine has been connected. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 37: Operation

    Operation Commissioning Operation Commissioning Commissioning for the first time and after repairs are generally carried out in the same way. The daily start-up process via the control unit of the overall conveyor system is described in the system documentation or in the control documentation. The machine is designed for the following electrical connection data: ...
  • Page 38 Carry out the following procedures: Briefly switch on the machine. Check the correct direction of rotation. Switch off machine.  The direction of rotation has been checked. Machine running. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...
  • Page 39 Operation Commissioning and start up after service and maintenance works  Carrying out a test run Risk of injury - exposed machine parts! Parts of the body, hair and clothing can become caught in rotating machine parts and crushed. WARNING ...

  • Page 40: Normal Operation

    Carry out the following procedures: Turn-off the main switch for the power supply according to the control unit documentation. Secure against accidental switch-on.  The machine has been decommissioned. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 41: Maintenance And Care

    On request, we can offer you an optimised maintenance agreement based on your individual requirements. In order to guarantee the safe operation of the machine, we recommend that you make use of our TRANSNORM SYSTEM Service at least once a year.

  • Page 42: Maintenance Plan

    Can abnormal running noise be heard from bearings? If so, replace flange bearings.  Is an excessive amount of lubrication coming out of the bearings? If so, replace flange bearings. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...
  • Page 43 Maintenance and care Maintenance plan Maintenance schedule (contd.) Interval Assembly group Maintenance works / controls Every 6 Joining elements Check that bolts subject to dynamic load are months tight. Depending Gear motor Gear unit:  on indi- Observe the manu- Are there patches of oil under the gear unit? vidual case facturer's operating...

  • Page 44: Cleaning And Care

    Clean the machine regularly and appropriately for the degree of soiling. It may only be cleaned dry (with a brush, cloth, compressed air, etc.). Make sure the machine and especially the electrical components are protected from wetness. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 45: Corrective Maintenance

    Spare part purchasing Corrective maintenance Spare part purchasing Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN- parts may be ordered from specialised trade. In the event of inquiries or orders, we recommend that you send a copy of the spare parts list with details of the spare parts required to our service department.

  • Page 46: Tightening Torques

    Tightening torque Bush no. 1008 1310 1210 1610 2012 2517 1108 1315 1215 1615 2017 2525 Tightening torque [Nm] Check the tightening torques after 1 hour of operation. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 47: Guards

    TRANSNORM provides captive fasteners for protective devices if the oper- ating company needs to detach a safety device from a machine. This is necessary for maintenance and cleaning.

  • Page 48: Replacing The Gear Motor

    Use lifting gear to lift motor on and off. Carry out the following procedures: Remove all power supply lines from the motor. Remove cap (1). Remove joining elements (2). Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...
  • Page 49 Corrective maintenance Replacing the gear motor Move off joining elements (4). Remove motor together with torque support. Place motor on a suitable support.  The gear motor has been removed.  Installing the gear Carry out the following procedures: motor Apply assembly paste to the pulley journal.

  • Page 50: Tensioning/Loosening/Adjusting The Belt

    Carry out the following procedures: ening the belt  Tension/slacken off belt on both sides with tensioning screw (1). Arrow indicates tensioning direction.  Belt has been tightened/slackened off. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...
  • Page 51 Corrective maintenance Tensioning/loosening/adjusting the belt  Adjusting the belt Risk of injury due to open machine parts! Parts of the body, hair and clothing can become caught in rotating machine parts and crushed. WARNING  Wear close-fitting protective clothing.  Wear a hairnet to cover long hair.

  • Page 52: Replacing The Flange Bearings

    Carry out the following procedures: adjusting the belt  Carry out the procedures as described under "Tensioning/adjusting belt".  Belt has been tightened and adjusted.  Flange bearings have been replaced. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 53: Replacing The Drive Pulley

    Corrective maintenance Replacing the drive pulley Replacing the drive pulley Precondition:  Machine has been taken out of operation.  Machine has been secured against accidental switch-on.  Belt is loosened.  Gear motor is demounted.  Removing the drive Carry out the following procedures: pulley Undo the grub screws (3) on both sides.
  • Page 54 Carry out the following procedures: adjusting the belt  Carry out the procedures as described under "Tensioning/adjusting belt".  Belt has been tightened and adjusted.  Drive pulley has been replaced Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 55: Replacing The Tail Pulley

    Corrective maintenance Replacing the tail pulley Replacing the tail pulley Precondition:  Machine has been taken out of operation.  Machine has been secured against accidental switch-on.  Belt has been slackened off.  Demounting the Carry out the following procedures: tail pulley Undo screws (1).
  • Page 56 Carry out the following procedures: adjusting the belt  Carry out the procedures as described under "Tensioning/adjusting belt".  Belt has been tensioned and adjusted.  Tail pulleys have been replaced. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 57: Replacing The Belt

    Corrective maintenance Replacing the belt Replacing the belt Precondition:  System has been shut down.  System has been secured to prevent it being switched on inadvertently.  Belt is loosened.  Gear motor has been removed.  Drive pulley is demounted. ...
  • Page 58 Carry out the following procedures: adjusting the belt  Proceed as described under „Belt tensioning / adjustment“.  The belt has been tightened / adjusted.  Belt has been replaced. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 59: Exchange The Tensioning Roller

    Corrective maintenance Exchange the tensioning roller Exchange the tensioning roller Precondition:  Machine has been taken out of operation.  Machine has been secured against accidental switch-on.  Belt has been slackened off.  Demounting the Carry out the following procedures: tensioning roller Loosen grub screws (3).
  • Page 60 Carry out the following procedures: adjusting the belt  Carry out the procedures as described under "Tensioning/adjusting belt".  Belt has been tightened and adjusted.  Tensioning roller has been replaced. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 61: Fault Clearance

    Fault clearance What to do if ... Fault clearance This section informs you what to do if a malfunction occurs. A disturbance can have various different causes. For instructions on the respective fault clearances that may be carried out by technical personnel as defined under "Personnel qualification", please refer to the section "Fault clearance".

  • Page 62: Motor And Gear Unit

    Should a fault occur in the drive motor, please refer to the operating instruc- tions provided by the motor manufacturer for information on how to remedy the fault. The motor operating instructions are an integral part of the installation. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 63: Decommissioning And Disposal

    Decommissioning and disposal Machine disposal Decommissioning and disposal Machine disposal When disposing of the complete machine or parts of it, please observe your local rules and regulations for waste disposal. The regulations will tell you if the machine has to be dismantled for disposal and how the individual components may be recycled....

  • Page 64: Main Components Of The Machine

    Drive belt, conveyor belt Polyurethane (PU) Polyvinyl chloride (PVC) Idler roller Plastic Steel Gear motor Cast iron Copper Steel Basic frame, support Aluminium Steel Pulley Steel Polyurethane- (PUR) coated steel Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

  • Page 65: Contact Details

    In the event of uncertainty or problems during installation, maintenance, repair or operation of the machine, please first consult the corresponding section of the operating instructions. If you cannot find the information you require there, please contact TRANSNORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str.

  • Page 66: Subsidiaries, Branch Offices And Sales Partners Worldwide

    Tel.: +31 (0) 1 11 41 00 90 Tel.: +33 (0) 1 48 63 70 61 Fax: +31 (0) 1 11 45 12 88 Fax: +33 (0) 1 48 63 05 62 e-mail: sales.nl@transnorm.de e-mail: eric.cornec@transnorm.de Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...
  • Page 67 Contact details Subsidiaries, branch offices and sales partners worldwide Sales partners Denmark Switzerland Nerak A/S. Frei Fördertechnik AG Viborgvej 22-24 Schwarzbachstraße 26 8600 Silkeborg 3113 Rubigen Tel.: +45 (0) 70 26 50 04 Tel.: +41 (0) 3 17 20 56 56 Fax: +45 (0) 70 23 50 04 Fax: +41 (0) 3 17 20 56 55 e-mail: info@ffag.ch...

  • Page 68: Service Branches Germany

    Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and comments ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Motor-driven belt diverter TS 6565 Version 1.0 ENG, 01.03.2017...

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