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transnorm TS 1600-090 Operating Instructions Manual

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TS 1600-090
Curve belt conveyor
Operating instructions

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Summary of Contents for transnorm TS 1600-090

  • Page 1 TS 1600-090 Curve belt conveyor Operating instructions...
  • Page 2 Documentation Operating instructions, -Translation- Version 2.6 ENG, 27.02.2017 Subject to technical alteration. All rights reserved by TRANSNORM SYSTEM GmbH. Reprints and duplication only with written approval. These operating instructions must be retained for future use. Edition V 1.0 Initial version V 2.0...

  • Page 3: Table Of Contents

    Table of contents Table of contents Applicable documents ........................ 7 EC Declaration of Incorporation ......................7 Introduction ............................ 9 Purpose of the document ........................9  Validity ............................9  Illustrations ............................. 9 Using the instructions ......................... 10 Safety instructions ..........................11 Copyright protection ...........................
  • Page 4 Auxiliary equipment ........................37 Transport with industrial truck or crane ....................39  TS 1600-090 (up to 45°) ....................... 39  TS 1600-090 (from 45° to 90°) ..................... 40  TS 1600-090 (from 90°) ........................ 41 Final installation on-site ........................42 ...
  • Page 5 Table of contents Fault clearance ..........................95 What to do if ............................95 Motor and gear unit ..........................96 Decommissioning and disposal ................... 97 Machine disposal ..........................97 Main components of the machine ....................... 98 Contact details ..........................99 Head office ............................
  • Page 6 Table of contents Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 7: Applicable Documents

    Applicable documents EC Declaration of Incorporation Applicable documents EC Declaration of Incorporation...
  • Page 8 Applicable documents EC Declaration of Incorporation Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 9: Introduction

    Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.

  • Page 10: Using The Instructions

    This is a measure to solve the problem.  You have completed a sequence of action.    You have completed the entire activity. This is a notice Notices provide additional information. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 11: Safety Instructions

    Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the respec- tive severity of the risk. The following overview shows the safety instructions used in this document. This instruction type warns of risk of death or fatal injury This states the cause of the danger.

  • Page 12: Copyright Protection

    Copyright protection This publication must be treated as strictly confidential. It is intended only for in-company use by an authorised group of persons. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH. ...

  • Page 13: Warranty

    We shall accept no responsibility for any defects or damage caused by inap- propriate use, operating errors or incorrect servicing and maintenance. Note that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH should be used.  Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of supply readiness....
  • Page 14 Introduction Warranty Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 15: Safety

    Safety Operating conditions Safety Operating conditions The conveyor, subsequently referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been designed according to the state of the art.  Nevertheless, there may be dangers arising from the machine under the following circumstances: ...

  • Page 16: Impermissible Operating Conditions

    Provide instructions on how to proceed and behave in case of accidents and emergencies.    Define issues relating to occupational health and safety as well as envi- ronmental protection. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 17 Safety Operating conditions  Trouble-free operation of the machine Implement the following measures to ensure trouble-free operation of the machine:    Ensure that these instructions are complete, in legible condition and accessible to all personnel at all times. ...

  • Page 18: Personnel Qualification

    Such work may be carried out under the guidance and supervision components of an electrician in accordance with the codes of electrical engi- neering practice. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 19: Remaining Risks Regarding The Machine

    Safety Remaining risks regarding the machine Remaining risks regarding the machine The machine's protective devices offer protection against injury. However, for some special tasks it is unavoidable to enter the danger zone. Therefore, an element of risk always remains. Remaining risks for operating personnel The following table will enable the operating personnel to detect and avoid fundamental dangers and hazards.

  • Page 20: Remaining Risks For Technical Personnel

    Secure the machine and hoists to prevent slipping   Read chapter "Transport and installation" and carefully observe the instructions For conveying systems ceiling suspension:   Observe the assembly instructions of the suspensions Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 21 Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance / repair work:   injury machine parts Be alert and proceed with caution   Avoid hectic movements ...
  • Page 22 During disposal:   the environ- fluids Collect operating fluids in suitable ment containers.   Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 23: Protective Devices

    Protective devices Protective devices Various covers are installed on the machine to prevent limbs being drawn in and crushed. The protection and safety devices are listed in the following. It is expressly prohibited to render unserviceable, bypass or remove protec- tive devices.

  • Page 24: Protective Devices On The Machine

    Protective devices Protective devices on the machine Protective devices on the machine TS 1600-090 Protective devices on the machine Key to illustration Item Description Bearing cover, outside left Cover, left Bearing cover, inside left Guide profile, outside Cover profile, outside...

  • Page 25: Description

    Packaging lines Technical Description The operating principle of the TS 1600-090 curve belt conveyor is based on a tapered belt which is brought onto one level and driven by means of conical pulleys with a wrap angle of approx 180°. Due to the geometry of this arrangement, forces occur which drag the belt in the direction of the centre point of the circle.

  • Page 26: Main Dimensions

    TS 1600-090 Main dimensions Key to illustration Variable Description Nominal radius Nominal width Nominal angle Conveyor height Supports or suspensions which differ from those shown may be installed (see performance specifications). Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 27: Specifications

    Description Specifications Specifications The specifications of your machine can be found in the performance specifi- cations included with the order confirmation. The following section lists the general specifications or preference items: Performance data Description Data Conveying speed (vF) up to 2.0 m/s (centre BN) Conveyed load weight (Gg) max.
  • Page 28 Other data Description Data Year of construction see production identification tag Noise emission sound pressure level measured in accordance with DIN EN 13023:2003-03 below 77 dB(A). Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 29: Machine Areas

    Description Machine areas Machine areas The machine consists of the following areas: TS 1600-090 Machine areas Key to illustration Description Gear motor Conveyor track Support...

  • Page 30: Parts Of The Machine

    Lower conveyor track cover Bearing cover, outside right Support Finger guard, outside right Drive pulley Flange bearing (drive pulley) Cover Bed support bracket Cover, right Basic frame (conveyor track) Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 31: Optional Machine Equipment

    Description Optional machine equipment Optional machine equipment The following optional machine equipment is available: TS 1600-090 with C-profile side guide TS 1600-090 with transfer roller...
  • Page 32 Description Optional machine equipment TS 1600-090 with transfer plate TS 1600-090 with vibration damper Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 33: Transport And Installation

    "Repairs." If the machine is transported by sea, seaworthy packaging will be additionally required. Observe the permissible operating conditions described in the following also during the storage period. If you have any queries concerning storage and transport, please contact TRANSNORM SYSTEM GmbH.

  • Page 34: Disposing Of Packaging Materials

    Polystyrene Sort the packaging components into types and dispose of them in compli- ance with the local waste disposal regulations. Observe the national regula- tions and requirements for disposal. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 35: Installing The Machine

    Transport and Installation Installing the machine Installing the machine Surface requirements The machine may only be mounted on a stable concrete surface (concrete class at least B25 or the corresponding standard in the country concerned) or on an equivalent steel construction. The nominal strength must be at least 25 N/mm².

  • Page 36: In-Company Transport

    If there are supporting points on the basic frame, only these points are suitable for attaching lifting equipment. This ensures torsion-free trans- port. Please refer to the delivery note for the actual gross weight. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 37: Auxiliary Equipment

    Transport and Installation In-company transport Auxiliary equipment Required auxiliary equipment Indoor / gantry crane: safe working load = 2,000 kg Industrial truck: safe working load = 2,000 kg lifting height = 4,000 mm Lift truck cross beam: safe working load = 2,000 kg Lift truck hook: safe working load = 2,000 kg Round slings:...
  • Page 38 TRANSNORM machines. Transport bracket (E2009698) with attachment set comprising: 4x slot nut M8 (N1001434) 4x bolt M8x18 (K1009663) Is designed exclusively for in- company transport of TRANS- NORM machines. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 39: Transport With Industrial Truck Or Crane

    Transport and Installation Transport with industrial truck or crane Transport with industrial truck or crane TS 1600-090 (up to 45°) Required auxiliary equipment: 1x lift truck cross beam 3x round slings 3x chain shackles 3x transport brackets with attachment set...

  • Page 40: Ts 1600-090 (From 45° To 90°)

    TS 1600-090 (from 45° to 90°) Required auxiliary equipment: 1x adjustable cross beam, single / 4x lift truck hooks 4x round slings 4x chain shackles 4x transport brackets with attachment set Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 41: Ts 1600-090 (From 90°)

    Transport and Installation Transport with industrial truck or crane TS 1600-090 (from 90°) Required auxiliary equipment: 1x adjustable cross beam, single / 4x lift truck hooks 4x round slings 4x chain shackles 4x transport brackets with attachment set...

  • Page 42: Final Installation On-Site

    Transport and Installation Final installation on-site Final installation on-site We recommend that you have installation carried out by TRANSNORM SYSTEM GmbH. Alternatively, final installation could be carried out under the supervision of or after instruction by TRANSNORM SYSTEM GmbH. In any case, only technical personnel authorised by the operating company are permitted to carry out the installation.

  • Page 43: To Carry Out Installation

    Use hoists to raise and lower the machine. Danger of fatal injury through crushing of parts of the body! Machine falls down.  Only use supports/suspensions approved by Transnorm. DANGER  Mount supports/suspensions exactly as described in the system layout or support layout drawing, if available.
  • Page 44 Curve belt conveyors are usually delivered in one piece. Curve conveyors delivered in multipart require assembly works carried out by TRANSNORM SYSTEM GmbH. Do not install them yourself. Is the machine on optimum setting? The machine is delivered with a fitted endless conveyor belt as standard.
  • Page 45 Transport and Installation Final installation on-site  Align and anchor the machine Danger of fatal injury through crushing of parts of the body! When the supports have not been anchored yet, the machine may overturn and fall during shifting it to its correct position. DANGER ...

  • Page 46: Electrical Installation And Electrical Connection Of The Machine

     If this wiring diagram is missing, the motor must not be connected.  Electrical installation has been carried out. The machine has been electri- cally connected. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 47: Operation

    Operation Commissioning Operation Commissioning Commissioning for the first time and after repairs are generally carried out in the same way. Daily commissioning using the control system for the entire conveyor system is described in the system/control documentation. The machine is designed for the following electrical connection data: ...
  • Page 48 Ask a second person to supervise. Carry out the following procedures: Switch the machine on briefly. Check the correct direction of rotation. Switch the machine off.  The direction of rotation has been checked. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 49 Operation Commissioning / Commissioning after repair  Carry out a test run Risk of injury - exposed machine parts! Parts of the body, hair and clothing can become caught in rotating machine parts and crushed. WARNING  Wear close-fitting protective clothing. ...

  • Page 50: Normal Application

    Turn off the master switch for the power supply to the machine according to the control unit documentation. Secure the machine against restarting.  The machine has been taken out of operation. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 51: Maintenance And Care

    Upon your request we will provide an optimised maintenance contract based on your individual requirements. To guarantee safe operation of the machine, we recommend that you to make use of our TRANSNORM SYSTEM Service at least once a year.

  • Page 52: Maintenance Schedule

    Abnormal running noise? Check bearings.  Clean cooling fins and air intakes. Monthly Drive pulley Clean drive pulley. Visual inspection: Is the surface worn or damaged? If so, replace drive pulley. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 53: Lubricating Intervals And Lubricants

    Maintenance and care Lubricating intervals and lubricants Maintenance Schedule (cont'd.) Interval Assembly Maintenance/ inspection Monthly Flange bearings and Inspection:  pedestal bearings Can abnormal running noise be heard from bearings? If so, replace bearings.  Compare bearing temperatures. If one bearing is much hotter than the others, replace it.

  • Page 54: Cleaning And Care

    Clean the machine regularly and adequately depending on the degree of dirtiness. It may only be cleaned dry (brush, cloth, compressed air, etc.). Make sure the machine and especially the electrical components are protected against moisture. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 55: Repairs

    Spare part purchasing Repairs Spare part purchasing Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN- parts may be ordered from specialised trade. In the event of inquiries or orders, we recommend that you send a copy of the spare parts list with details of the spare parts required to our service department.

  • Page 56: Tightening Torques

    Values for screw connections on aluminium parts Galvanised screws Black, untreated screws Electro-galva- nised screws Tightening torque [Nm] Tightening torque [Nm] Tightening torque [Nm] 10.9 10.9 8.8 / 10.9 Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 57: Guards

    TRANSNORM provides captive fasteners for protective devices if the oper- ating company needs to detach a safety device from a machine. This is necessary for maintenance and cleaning.

  • Page 58: Replacing The Gear Motor

    Use lifting equipment to raise and lower the gear motor. Carry out the following procedures: Remove all electrical supply connections from the gear motor. Remove cap (1). Remove joining elements (2). Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 59 Repairs Replacing the gear motor Undo screws (3). Unscrew gear motor (5) from the torque arm (6) and pull it off the pulley journal. Place the gear motor on a suitable support surface. Remove feather key (4) where applicable.  The gear motor has been removed.

  • Page 60: Replace Chain Drive

    Loosen off joining elements (2), lift up motor and fasten joining elements. Lift the drive chain, if necessary, open the chain joint. Loosen off grub screw of chain wheel (3) and remove chain wheel. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 61 Repairs Replacing the gear motor Remove joining elements (2). Remove gear motor. Place gear motor on suitable underlay.  Chain drive is demounted.  Mount chain drive Increased risk of accident! Motor may tilt and squash parts of the body. ...
  • Page 62 Loosen off joining elements (2), align motor and tighten joining elements.  Chain tension observed. Mount cover (1). Connect electrical cables to motor.  Drive chain is mounted.  Drive chain has been replaced. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 63: Exchange Tooth Belt Drive

    Repairs Replacing the gear motor Exchange tooth belt drive For some maintenance and repair work, the gear motor must be demounted but not replaced. In the case of a replacement, place the new gear motor ready for use and get it ready for operation according to the manufacturer's specifications.
  • Page 64 Use lifting gear to lift motor on and off. Carry out the following procedures: Fit motor with joining elements (2). Mount toothed pulley (3) and tighten grub screws.  Aligned flush. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 65 Repairs Replacing the gear motor Lift motor and tighten joining elements (2). Mount toothed belt. Loosen off joining elements (2), align motor and tighten joining elements.  Belt tension observed. Mount cover (1). Connect electrical cables to motor.  Tooth belt drive has been mounted. ...

  • Page 66: Tensioning/Adjusting Belt

    Loosen off joining elements (1). Undo the counternuts (3) on both sides. Release tensioning bolt (2) and loosen belt on both sides.  Belt has been loosened on the outside. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 67 Repairs Tensioning/adjusting belt  Loosen belt on the Carry out the following procedures: inside Undo the joining elements (2) on both sides. Where applicable, remove the bearing covers (1) on both sides. Undo the grub screws (4) on both sides. Turn the tensioning bolts on both sides.
  • Page 68 Wait for a few running cycles before adjusting again. Switch on the machine. Check for smooth operation. Switch-off the machine. Repeat steps 2 to 5 until the belt shows a correct running cycle. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 69 Repairs Tensioning/adjusting belt Tighten grub screw (3). Where applicable, fit the bearing covers.  The belt has been tensioned / adjusted.  The belt has been tensioned / adjusted.

  • Page 70: Replace Drive Chain

    Move off cover (1). Loosen off joining elements (2), lift up motor and fasten joining elements. Lift the drive chain, if necessary, open the chain joint.  Drive chain is demounted. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 71 Repairs Replace drive chain  Mount drive chain Increased risk of accident! Motor may tilt and squash parts of the body.  Secure the motor to prevent it falling down. WARNING  Use lifting equipment to lift motor on and off. Carry out the following procedures: Mount drive chain.

  • Page 72: Exchange Tooth Belt

    Carry out the following procedures: Move off cover (1). Loosen off joining elements (2), lift up motor and fasten joining elements. Lift off toothed belt.  Tooth belt is demounted. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 73 Repairs Exchange tooth belt  Mount tooth belt Increased risk of accident! Motor may tilt and squash parts of the body.  Secure motor against tilting. WARNING  Use lifting equipment to lift motor on and off. Carry out the following procedures: Mount toothed belt.

  • Page 74: Demounting/Installing The Side Guide

    Mark position of the supports (1) on both sides of the frame (2). Undo screws (3). Remove side guide and place on a suitable support surface.  Side guide is demounted. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 75 Repairs Demounting/installing the side guide  Mount side guide Carry out the following procedures: Position the side guide on the frame (2) (dimension "x“ = Hf+15 mm). Tighten joining elements (3) by hand. Position holder (1) on marking. Tighten screws (3). ...

  • Page 76: Demounting / Fitting The Bed

    Secure the load according to regulations. Carry out the following procedures: Undo joining elements (1 and 6). Remove guide (2) and cover profile (3), bearing covers (5) and finger guard plates (4). Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 77 Repairs Demounting / fitting the bed Open belt edge holder (7). Remove joining elements (8).
  • Page 78 Assembly to be carried out in reverse order. Check that the belt edge lug (3) is correctly positioned between the ball bearings (2) in the belt edge holders (1). Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 79 Repairs Demounting / fitting the bed Check that the cover profile (5) is correctly positioned between the bed support brackets (4) and the retaining plates (6).  Bed has been fitted.  Fit the side guide Carry out the following procedures: where applicable ...

  • Page 80: Replacing Flange Bearings

    Demount flange Carry out the following procedures: bearing, outside Undo joining elements (1 and 6). Remove guide (2) and cover profile (3), bearing covers (5) and finger guard plates (4). Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 81 Repairs Replacing flange bearings Remove joining elements (9). Undo grub screws (7) and pull the flange bearing (8) off the pulley journal.  Flange bearings have been removed on the outside.  Mount flange Carry out the following procedures: bearing, outside Align flange bearings.
  • Page 82 Where applicable, remove bearing covers (1). Undo screws (5). Undo grub screws (3) and pull the flange bearing (4) off the pulley journal.  Flange bearings have been demounted on the inside. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 83 Repairs Replacing flange bearings  Installing flange Carry out the following procedures: bearings on the inside Align flange bearings. Assembly to be carried out in reverse order. Screw the grub screws of the flange bearing tight and secure with thread lock fluid.

  • Page 84: Replacing The Conveyor Belt

    Pull bearing support (2) off the pulley journal on both sides. Lift the drive (4) and tail pulley (3). Remove the conveyor belt (5) in the direction of the inner radius.  Belt has been removed. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 85 Repairs Replacing the conveyor belt  Insert the belt Carry out the following procedures: Align conveyor belt. Installation is carried out in the reverse order.  Flange bearings have been installed on the inside.  Fit the bed Carry out the following procedures: ...

  • Page 86: Replacing Drive Pulley

    Increased risk of accident! Pulley can tilt and crush body parts.  Secure the pulley to prevent it falling. WARNING  Use hoists to raise and lower the pulley. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 87 Repairs Replacing drive pulley Carry out the following procedures: Remove joining elements (1 and 3). Pull bearing support (2) off the pulley journal. Raise drive pulley (4) and pull it out of the belt loop in the direction of the inner radius.
  • Page 88 Carry out the following procedures: Install gear motor  Carry out procedures as described under „mount gear motor“.  Gear motor has been installed.  Drive pulley has been replaced Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 89: Replacing Tail Pulley

    Repairs Replacing tail pulley Replacing tail pulley The tail pulley must be demounted for certain maintenance and repair work, but not replaced. In the case of replacement, lay out the new tail pulley ready for use according to the spare parts list. Precondition: ...
  • Page 90 Tail pulley has been removed.  Mount tail pulley Carry out the following procedures: Align tail pulley. Installation is carried out in the reverse order.  Tail pulley has been mounted. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 91 Repairs Replacing tail pulley  Fit the bed Carry out the following procedures:  Proceed as described under "Installing the Bed".  Bed has been fitted.  Fit the side guide Carry out the following procedures: where applicable  Proceed as described under "Installing the Side Guide". ...

  • Page 92: Replacing The Base Parts Of The Belt Edge Holder

    Check that base parts are fitted securely.  Base parts have been installed.  Fit the bed Carry out the following procedures:  Proceed as described under "Installing the Bed".  Bed has been fitted. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 93 Repairs Replacing the base parts of the belt edge holder  Fit the side guide Carry out the following procedures: where applicable  Proceed as described under "Installing the Side Guide".  Side guide is fitted.  Tighten / adjust belt Carry out the following procedures: ...
  • Page 94 Repairs Replacing the base parts of the belt edge holder Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 95: Fault Clearance

    Fault clearance What to do if ... Fault clearance This section informs you what to do if a malfunction occurs. A malfunction can have several possible causes. For instructions on the respective fault clearances that may be carried out by technical personnel as defined under "Personnel qualification", please refer to the section "Fault clearance".

  • Page 96: Motor And Gear Unit

    Should a fault occur in the drive motor, please refer to the operating instruc- tions provided by the motor manufacturer for information on how to remedy the fault. The motor operating instructions are an integral part of the installation. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 97: Decommissioning And Disposal

    Decommissioning and disposal Machine disposal Decommissioning and disposal Machine disposal When disposing of the complete machine or parts of it, please observe your local rules and regulations for waste disposal. The regulations will tell you if the machine has to be dismantled for disposal and how the individual components may be recycled....

  • Page 98: Main Components Of The Machine

    Drive belt, conveyor belt Polyurethane (PU) Polyvinyl chloride (PVC) Idler roller Plastic Steel Gear motor Cast iron Copper Steel Basic frame, support Aluminium Steel Pulley Steel Polyurethane- (PUR) coated steel Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

  • Page 99: Contact Details

    In the event of uncertainty or problems during installation, maintenance, repair or operation of the machine, please first consult the corresponding section of the operating instructions. If you cannot find the information you require there, please contact TRANSNORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str.

  • Page 100: Subsidiaries, Branch Offices And Sales Partners Worldwide

    Tel.: +31 (0) 1 11 41 00 90 Tel.: +33 (0) 1 48 63 70 61 Fax: +31 (0) 1 11 45 12 88 Fax: +33 (0) 1 48 63 05 62 e-mail: sales.nl@transnorm.de e-mail: eric.cornec@transnorm.de Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...
  • Page 101 Contact details Subsidiaries, branch offices and sales partners worldwide Sales partners Denmark Switzerland Nerak A/S. Frei Fördertechnik AG Viborgvej 22-24 Schwarzbachstraße 26 8600 Silkeborg 3113 Rubigen Tel.: +45 (0) 70 26 50 04 Tel.: +41 (0) 3 17 20 56 56 Fax: +45 (0) 70 23 50 04 Fax: +41 (0) 3 17 20 56 55 e-mail: info@ffag.ch...

  • Page 102: Service Branches Germany

    Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and comments ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Curve belt conveyor TS 1600-090 Version 2.6 ENG, 27.02.2017...

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