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TS 1600-140 SP Curve belt conveyor Operating instructions...
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Documentation Operating instructions, -Translation- Version 1.0 ENG, 29.10.2019 Subject to modifications. All rights reserved by TRANSNORM SYSTEM GmbH. Reprints and duplication only with written approval. These operating instructions must be retained for future use. Edition V 1.0 Initial version Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Contents Contents Applicable documents ........................ 7 EC Declaration of Incorporation ......................7 Introduction ............................ 9 Purpose of the document ........................9 Validity ............................9 Illustrations ............................. 9 Using the instructions ......................... 10 Safety instructions ..........................11 Copyright Protection ........................... 12 Service ..............................
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Replacing the base parts of the belt edge holder ................79 Fault clearance ..........................81 What to do if............................81 Motor and gear unit ..........................82 Decommissioning and waste disposal ................83 Machine disposal ..........................83 Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Contents Main components of the machine ....................... 84 Contact details ..........................85 Head office ............................85 Subsidiaries, branch offices and sales partners worldwide ..............86 Service branches - Germany ......................88 Suggestions and information ......................88...
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Contents Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.
This is a measure to solve the problem. You have completed a series of actions. You have completed the entire activity. This is a notice. Notices provide additional information. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the level of severity of the risk. The following overview explains the safety instructions used in this docu- ment.
This publication must be treated as strictly confidential. It is intended only for internal use by an authorised group of persons. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH. All documents are protected within the meaning of the Copyright Protection Act.
We expressly point out that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH may be used. Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of readiness to deliver.
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Introduction Warranty Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Safety Safety Operating conditions The conveyor, hereinafter referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been manufactured in keeping with current scientific and technological develop- ments. However, the machine may pose risks under the following circumstances: ...
Integration of the machine in such a way that no additional danger/hazards are created. The safety of all persons in the vicinity of the machine. Fault-free operation of the machine. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Safety Minimising the danger of injury Take steps to guarantee the safety of persons in the vicinity of the machine, for example: Ensure that all work on the machine is carried out by qualified and authorised personnel. Ensure that at least two people carry out any maintenance and repair work.
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Machinery Directive. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
We recommend that you work only with technical personnel trained and authorised by TRANSNORM SYSTEM GmbH. All persons working at or on the machine must: ...
The following table will enable operating personnel to identify and avoid fundamental dangers and hazards. Professional conduct and implementation of the corresponding measures will help prevent any remaining risks in advance. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Safety Remaining risks regarding the machine Measures for operating personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged When troubleshooting: injury machine parts Be alert and proceed with caution Avoid hectic movements Wear appropriate protective clothing Rotating parts When troubleshooting: ...
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Observe the assembly instructions of the suspensions used Fire hazard Non-permitted oper- During maintenance/repair work: ating conditions, Observe maintenance intervals e.g., accumulation of load residue, pack- aging abrasion, dust Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance/repair work: injury machine parts Be alert and proceed with caution Avoid hectic movements Wear appropriate protective clothing Rotating parts For maintenance and adjusting works:...
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Leaking operating During disposal: the environ- materials Collect operating materials in suitable ment containers Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Protective devices Protective devices Various protective devices are installed on the machine to prevent parts of the body being drawn in and crushed. These devices are listed below. It is expressly prohibited to render unserviceable, bypass or remove protec- tive devices. These devices may only be taken off temporarily during mainte- nance or repair work.
Protective devices Protective devices on the machine Protective devices on the machine TS 1600-140 SP machine protective devices, sample illustration Key to illustration Item Description Cover, left Cover, infeed/outfeed Side guide (with cover for belt edge holder) Lower conveyor track cover...
Technical description The operating principle of the TS 1600-140 SP curve belt conveyor is based on a tapered belt which is brought onto one level and driven by means of conical pulleys with a wrap angle of approx 180°. Due to the geometry of this arrangement, forces occur which drag the belt in the direction of the centre point of the circle.
Main Dimensions The dimensions of your machine can be found in the performance specifica- tions included with the order confirmation. For application-specific dimensions, variables are used. TS 1600-140 SP Main dimensions , example illustration Key to illustration Variable Description BFLI...
Description Technical data Technical data For the technical data regarding your specific machine, please refer to the performance specifications of your order confirmation. The following section lists the general specifications or preference items: Performance data Description Data Conveying speed (vF) Up to 120 m/s (centre line) Safe working load (SWL) Max.
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Other data Description Data Year of construction See type identification plate Noise emission Sound pressure level measured at less than 77 dB(A) in accordance with DIN EN 13023:2003-03. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Description Required performance level (PLr) Required performance level (PLr) It is necessary to determine the required performance level (PLr) for each safety function. The required performance level for the previously described safety function is determined from the risk graph defined by DIN EN ISO 13849-1.
TS 1600-140 SP machine areas, sample illustration Key to illustration Description Gear motor Conveyor track Side guide (TS 1600-140 SP exclusively with side guide, incl. belt edge cover) Supports Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Description Parts of the machine Parts of the machine TS 1600-140 SP machine parts, sample illustration Key to figure description Description Side guide (incl. finger guard) Conveyor belt Drive drum Belt edge holder Flange bearing Deflection drum Gear motor Bearing inside...
Transport and installation Delivery of the machine Transport and installation Delivery of the machine Machines up to a length of approx. 3 m are completely assembled and preset at the factory. Generally, longer machines are delivered in subcompo- nents. These parts are labelled with decals on the section points. Supports, hangers and other attachments are packed separately and included in the delivery.
PP and PE film Polystyrene Separate the different materials and dispose of them accordingly using your local waste management service. Observe the national regulations and requirements for disposal. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Transport and installation Installing the machine Installing the machine Ground requirements The machine may only be mounted to a stable concrete surface (concrete class at least B25 or the corresponding standard in the country) or to an equal steel construction. The nominal strength must be at least 25 N/mm². The installation location must not be subject to vibration and must be suit- able for the static and dynamic loads.
This ensures torsion-free transport. Please refer to the delivery note for the actual gross weight. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Transport and installation Internal transportation Auxiliary equipment Necessary materials Overhead crane, gantry crane Safe working load 2,000 kg Industrial truck Safe working load 2000 kg Min. lifting height 4000 mm Lift truck hook, safe working load 2,000 kg Round slings, safe working load 1,000 kg U min = 5 m Ring screw,...
Transport with industrial truck or crane Transport with industrial truck or crane TS 1600-140 SP Required auxiliary equipment: 4 x lift truck hook 4 x round sling 4 x ring screw M16 Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Transport and installation Final installation on-site Final installation on-site We recommend that you have installation carried out by TRANSNORM SYSTEM GmbH. Alternatively, final installation could be carried out under the supervision of or after instruction from TRANSNORM SYSTEM GmbH. In any case, only technical personnel authorised by the operating company are permitted to carry out the installation.
If this wiring diagram is missing, the motor must not be connected. Electrical installation has been carried out. The machine has been electri- cally connected. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Operation Commissioning Operation Commissioning Commissioning for the first time and after repairs are generally carried out in the same way. Daily commissioning using the control system for the entire conveyor system is described in the system/control documentation. The machine is designed for the following electrical connection data: ...
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Ask a second person to supervise. Carry out the following procedures: Switch on the machine. Check the correct direction of rotation. Switch the machine off. The direction of rotation has been checked. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Operation Commissioning / Commissioning after repair Carrying out a test Risk of injury due to open machine parts! Limbs, hair and clothing may be caught in rotating machine parts, causing crush injuries. WARNING Wear close fitting protective clothing. ...
Carry out the following procedures: Turn-off the main switch for the power supply according to the control unit documentation. Secure the machine against restarting. The machine has been decommissioned. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Upon your request we will provide an optimised maintenance contract based on your individual requirements. To guarantee safe operation of the machine, we recommend that you to make use of our TRANSNORM SYSTEM Service at least once a year.
Check cooling fins and air intakes. Monthly Drive pulley Visual inspection: Is the drive drum dirty? If so, clean the drive drum. Is the surface damaged? If so, replace the drum. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Maintenance and care Maintenance schedule Operational maintenance schedule (contd.) Interval Assembly Maintenance/inspection Monthly Flange bearings and Inspection: pedestal bearings Abnormal running noise from the bearings? If so, replace bearings. Compare bearing temperatures. If one bearing is much hotter than the others, replace it.
Maintenance and care Cleaning and care Cleaning and care Danger of injury due to particles forced out by compressed air! Blindness and injuries to the skin are possible. Wear personal protective equipment DANGER Wear protection goggles Increased risk of accident due to: Exposed machine parts when protective devices are removed.
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Maintenance and care Cleaning and care Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Spare part purchasing Corrective maintenance Spare part purchasing Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN parts may be ordered from specialised trade. In the event of inquiries or orders, we recommend that you send a copy of the spare parts list with details of the spare parts required to our service department.
TRANSNORM provides captive fasteners for protective devices if the oper- ating company needs to detach a safety device from a machine. This is necessary for maintenance and cleaning.
Carry out the following procedures: conveyor track cover Assembly is carried out in the reverse order. The bottom cover has been mounted. The bottom conveyor track cover has been assembled/disassembled. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Corrective maintenance Demounting/installing the side guide Demounting/installing the side guide For some maintenance and repair work, the side guide may have to be removed and then refitted. Precondition: Machine has been taken out of operation. Machine has been secured against accidental switch-on. ...
Use lifting equipment to raise and lower the gear motor. Carry out the following procedures: Remove all electrical supply connections from the gear motor. Remove cap (1). Remove joining elements (2). Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Corrective maintenance Replacing gear motor Remove joining elements (4). Place the gear motor on a suitable support surface. The gear motor has been removed. Install gear motor Carry out the following procedures: Apply assembly paste to the pulley journal. Assembly is carried out in the reverse order.
Carry out the following procedures: belt tension on the outside Loosen the counternut (3). Undo screws (1). Loosen belt with tensioning bolt (2). The conveyor belt has been loosened on the outside. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Corrective maintenance Loosening/tensioning and adjusting the conveyor belt Release conveyor Carry out the following procedures: belt tension on the inside Loosen counternut (2) on the tail pulley side. Undo screws (1). Loosen belt with tensioning bolt (3). The conveyor belt has been loosened on the inside.
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Wait for a few running cycles before adjusting again. Switch on the machine. Check that the belt runs correctly. Switch-off the machine. Repeat steps 3 to 5 until the belt runs correctly. Tighten lock nuts (2). Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Corrective maintenance Loosening/tensioning and adjusting the conveyor belt Fasten joint elements (1). The conveyor belt has been tensioned and adjusted. The conveyor belt has been loosened/tensioned and adjusted.
Falling or slipping loads. Observe the permissible lifting load of the hoists. DANGER Secure the load according to regulations. Carry out the following procedures: Open upper belt edge holder (1). Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Corrective maintenance Demounting/fitting the bed Lift conveyor belt (3) and remove joining elements (2) on the outside and inside. Remove beading (4). Bed has been demounted.
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The conveyor belt has been tensioned and adjusted. Mount side guide Carry out the following procedures: Proceed as described in "Mount side guide". Side guide is mounted. Bed has been dismounted/fitted. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Corrective maintenance Replacing bearings Replacing bearings For certain maintenance and repair work, the bearings must be demounted, but not replaced. If the flange bearings are to be replaced, make sure the new flange bearings conform to the spare parts list. Always replace bearings in pairs.
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Align flange bearings. Installation is carried out in reverse order. Screw the grub screws of the flange bearing tight and secure with thread lock fluid. Flange bearings have been installed. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Corrective maintenance Replacing bearings Demount inside Carry out the following procedures: bearings Move cover (2). Loosen grub screws (1). Remove joining elements (4). Remove bearing (3). Inside bearings have been demounted.
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Carry out the work steps as described in "Tensioning/adjusting the conveyor belt". The conveyor belt has been tensioned and adjusted. Inside bearings have been replaced. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Corrective maintenance Replacing the conveyor belt Replacing the conveyor belt The patented belt guidance, consisting of a belt edge worked into the outer edge and precision ball bearings at an angle to the edge, guarantees a very low noise level and a long service life. The patented belt edge holder allows quicker belt replacement.
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Remove the conveyor belt (6) in the direction of the inner radius. The conveyor belt has been removed. Insert the conveyor Carry out the following procedures: belt Align conveyor belt. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Corrective maintenance Replacing the conveyor belt Check that the belt edge lug (3) is correctly positioned between the ball bearings (2) in the belt edge holders (1). Assembly is carried out in the reverse order. The conveyor belt has been inserted.
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Mount side guide Carry out the following procedures: Proceed as described in "Mount side guide". Side guide is fitted. The conveyor belt has been replaced. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Corrective maintenance Replacing drive pulley Replacing drive pulley Precondition: Machine has been put out of operation. Machine has been secured against accidental switch-on. Gear motor has been removed. The conveyor belt has been loosened. Side guide is demounted. ...
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The conveyor belt has been tensioned and adjusted. Mount side guide Carry out the following procedures: Proceed as described in "Mount side guide". Side guide is fitted. Drive pulley has been replaced Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Corrective maintenance Replacing tail pulley Replacing tail pulley The tail pulley must be demounted for certain maintenance and repair work, but not replaced. In the case of replacement, lay out the new tail pulley ready for use according to the spare parts list. Precondition: ...
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Belt has been tensioned and adjusted. Mount side guide Carry out the following procedures: Proceed as described in "Mount side guide". Side guide is fitted. Tail pulley has been replaced Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Corrective maintenance Replacing the base parts of the belt edge holder Replacing the base parts of the belt edge holder In the case of replacement, lay out a new base part for the belt edge holder ready for use according to the spare parts list. Precondition: ...
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Carry out the work steps as described in "Tensioning/adjusting the conveyor belt". Belt has been tensioned and adjusted. Base parts of the belt edge holder have been replaced. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Fault clearance What to do if... Fault clearance This chapter informs you about what to to if a disturbance occurs. A distur- bance can have various different causes. For instructions on the respective fault clearances that may be carried out by technical personnel as defined under "Personnel qualification", please refer to the section "Fault elimination".
Should a fault occur in the drive motor, please refer to the operating instruc- tions provided by the motor manufacturer for information on how to remedy the fault. The motor operating instructions are an integral part of the installation. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
Decommissioning and waste disposal Machine disposal Decommissioning and waste disposal Machine disposal Please comply with local regulations on waste disposal when disposing of the entire machine or parts of it. The regulations will tell you if the machine has to be dismantled for disposal, and to what extent, and how the individual components can be supplied for recycling.
If this information does not solve your problem, please contact TRANS- NORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str. 2 D-31177 Harsum Tel.: +49 (0) 5127 4020 Fax: +49 (0) 5127 4400 E-mail: info@transnorm.de...
TRANSNORM SYSTEM (SHANGHAI) CO., Ltd. Shangcheng RD 738 Room 1004 2001120 Shanghai, China Tel.: +86 (021) 61 62 55 60 Fax: +86 (021) 61 62 55 63 E-mail: sales@transnorm.asia Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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Contact details Subsidiaries, branch offices and sales partners worldwide Branches Netherlands France TRANSNORM SYSTEM GmbH TRANSNORM SYSTEM GmbH Sales Unit Benelux Bureau France Bâtiment B - Paris Nord 2 Grachtweg 23B 69, Rue de la Belle Etoile 4301 KJ Zierikzee 95940 Roissy Charles de Gaulle Cedex Tel.: +31 (0) 1 11 41 00 90...
Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and information ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Curve belt conveyor TS 1600-140 SP Version 1.0ENG, 29.10.2019...
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