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transnorm TS 4800 Operating Instructions Manual

Outfeed conveyor
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Outfeed conveyor
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Summary of Contents for transnorm TS 4800

  • Page 1 TS 4800 Outfeed conveyor Operating instructions...
  • Page 2 V 3.2 Maintenance and repair revised V 3.3 Maintenance and repair revised V 3.4 Separation of the TS 4800 with electric swivel roller bars to sepa- rate operating manual V 3.5 Technical description revised V 3.6 Replace swivel roller bar, alternative method added Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 3: Table Of Contents

    Table of contents Table of contents Applicable documents ........................ 7 EC Declaration of Incorporation ......................7 Introduction ............................ 9 Purpose of the document ........................9  Validity ............................9  Illustrations ............................. 9 Using the instructions ......................... 10 Safety instructions ..........................11 Copyright Protection ...........................
  • Page 4 Gear motor, motor position M3 ..................... 77  Shaft-mounted worm gear ......................81 Replacing the swivel roller assembly ....................83 Servicing the swivel roller assembly ....................87 Pneumatic block diagrams ........................94 Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 5 Table of contents Fault clearance ..........................97 What to do if............................97 Motor and gear unit ..........................98 Decommissioning and waste disposal ................99 Machine disposal ..........................99 Main components of the machine ..................... 100 Contact details ........................... 101 Head office ............................
  • Page 6 Table of contents Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 7: Applicable Documents

    Applicable documents EC Declaration of Incorporation Applicable documents EC Declaration of Incorporation...
  • Page 8 Applicable documents EC Declaration of Incorporation Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 9: Introduction

    Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.

  • Page 10: Using The Instructions

    This is a measure to solve the problem.  You have completed a series of actions.  You have completed the entire activity. This is a notice. Notices provide additional information. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 11: Safety Instructions

    Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the level of severity of the risk. The following overview explains the safety instructions used in this docu- ment.

  • Page 12: Copyright Protection

    This publication must be treated as strictly confidential. It is intended only for internal use by an authorised group of persons. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH. All documents are protected within the meaning of the Copyright Protection Act.

  • Page 13: Warranty

    We expressly point out that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH may be used. Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of readiness to deliver.
  • Page 14 Introduction Warranty Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 15: Safety

    Safety Operating conditions Safety Operating conditions The conveyor, subsequently referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been designed according to the state of the art. Nevertheless, there may be dangers arising from the machine under the following circumstances: ...

  • Page 16: Impermissible Operating Conditions

     Provide instructions on how to proceed and behave in case of accidents and emergencies.  Clarify questions on occupational health and safety and protection of the environment. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 17 Safety Operating conditions Operating the machine trouble-free Implement the following measures to ensure trouble-free operation of the machine:  Ensure that the operating instructions are complete, in legible condition and accessible to all personnel at all times.  Only operate the machine when fully functional. ...

  • Page 18: Protective Devices

    Refer to the maintenance schedule for information on inspection intervals. Overview of the protective devices Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 19 Safety Protective devices Safety equipment on the TS 4800 Item Description Bottom cover Front cover Finger guard...

  • Page 20: Maintenance Unit

    The maintenance unit meets the performance level C according to DIN EN ISO 13849-1. Maintenance unit, example illustration Picture illustration Item Description manual start-up valve filter regulator soft start/quick exhaust valve branching module Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 21: Staff Qualifications

    Safety Staff qualifications Staff qualifications Installation, maintenance and repair work as well as commissioning demand specialist know-how and qualification of the personnel above and beyond that required in normal application. We recommend to work with personnel trained and authorised by TRANS- NORM SYSTEM GmbH only.

  • Page 22: Remaining Risks Regarding The Machine

    Remaining risks for operating personnel The following table will enable the operating personnel to detect and avoid fundamental dangers and hazards. Professional conduct and implementation of the corresponding measures prevents remaining dangers. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 23 Safety Remaining risks regarding the machine Measures for operating personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged machine During fault clearance:  injury parts Be alert and proceed with caution  Avoid hectic movements  Wear appropriate protective clothing Rotating parts During fault clearance:...

  • Page 24: Remaining Risks For Technical Personnel

    Secure the machine and hoists to prevent slip- ping  Read chapter "Transport and installation" and carefully observe the instructions For conveying systems ceiling suspension:  Observe the assembly instructions of the suspensions Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 25 Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance / repair work:  injury machine parts Be alert and proceed with caution  Avoid hectic movements ...
  • Page 26 Leaking oper- During disposal:  the environ- ating fluids Collect operating fluids in suitable containers.  ment Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 27: Description

    Technical description Description The function of the TS 4800 outfeed conveyor is to distribute loads at high capacity and with low spacing. It is particularly gentle on all loads - whether lightweight or heavy. The TS 4800 outfeed conveyor is a compact conveying unit consisting of idler rollers with one or more discharge rails which are added depending on the specific application.

  • Page 28: Main Dimensions

    Main dimensions Please take the measurements of your specific conveyor from the service specifications of your order confirmation. Application-specific dimensions are given as variables. Conveying direction TS 4800 Main dimensions, example illustration Variables used Variable Description Nominal length Nominal width...

  • Page 29: Conveyor Configurations

    Description Conveyor configurations Conveyor configurations The following configurations of the TS 4800 are possible. These are defined as shown below. TS 4800 with idler rollers / universal joint rollers Pneumatic swivel roller bar – single-row / double-row Technical data For the technical data regarding your specific machine, please refer to the service specifications of your order confirmation.
  • Page 30 Swivel roller bar operating pressure Installation location requirements Designation Data Ambient temperature 5 °C to +40 °C, temporary up to +50 °C (max. 1 h) Relative air humidity max. 80 % Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 31: Machine Areas

    Designation Data Year of construction see type identification plate Noise emission Sound pressure level measured in accordance with DIN EN 13023:2003-03 below 77 dB(A). Machine areas The conveyor comprises the areas presented below: Areas TS 4800 Outfeed conveyor, example illustration...

  • Page 32: Parts Of The Machine

    Side guide (optional) Front cover Support / conveyor leg (optional) Bottom cover Conveyor bed Swivel roller assembly Parts of the machine Parts TS 4800 Outfeed conveyor, example illustration Picture illustration Designation Designation Idler roller Bottom cover Side guide support Swivel roller assembly...

  • Page 33: Optional Machine Equipment

    Description Optional machine equipment Picture illustration (contd.) Designation Designation Tensioning unit Front cover Motor bracket Transfer belt Gear motor Finger guard Basic frame Optional machine equipment The following illustrations show the side guides available as standard. Tubular side guide...
  • Page 34 Description Optional machine equipment Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 35: Transportation And Erection

    Transportation and erection Delivery of the machine Transportation and erection Delivery of the machine Conveyors up to a length of approx. 3 m are completely assembled at the factory and are delivered with preadjustments. Longer conveyors are usually delivered in part elements. The individual parts are marked with labels on the section points.

  • Page 36: Disposing Of Packaging Material

    Explosion hazard! The machine is not explosion-protected.  Do not operate the conveyor in potentially explosive atmospheres. DANGER The required space for operation and maintenance depends on the indi- vidual requirements. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 37: In-Company Transportation

    Transportation and erection In-company transportation The place of installation must fulfil the following conditions:  normal atmosphere (not containing oil or gas, no corrosive components)  ambient temperature 5 °C to +40 °C, for brief periods up to +50 °C (max.

  • Page 38: Auxiliary Equipment

    La max. = 4,000 mm La min. = 2,000 mm Lb max. = 2,000 mm Lb min. = 1,000 mm Round slings, safe working load 1,000 kg U min = 3 m Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 39 Transportation and erection In-company transportation Required auxiliary materials Round sling hook, safe working load 1,000 kg L = 84 mm A = 24 mm D = 35 mm F = 17 mm G = 20 mm M = 8 mm Anchor shackle, safe working load 3,250 kg A = 16 mm...

  • Page 40: Transport With Industrial Truck Or Crane

    Transport with industrial truck or crane Transport with industrial truck or crane Necessary auxiliary materials: 1x adjustable cross beam or 2-fold or 4x lift truck hooks 4x round sling 4x attachment eye, screwable M8 thread Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 41: Final Assembly On Site

    We recommend having the installation carried out by TRANSNORM SYSTEM GmbH. Alternatively, final installation could be carried out under the supervision of or after instruction by TRANSNORM SYSTEM GmbH. In any case, the assembly must be carried out by specialised staff author- ised by the user.

  • Page 42: To Carry Out The Assembly

    Complete the following steps: Attach the supports or suspensions to the framework of the basic frame using the joining elements (1) provided. Undo joining elements (2) and adjust the angle of inclination. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 43 Transportation and erection Final assembly on site Release mounting bolts (3) and adjust the height. Is the conveyor on optimal setting? The standard belt conveyor is delivered with a drawn in endless belt. The conveyor is delivered with an optimum set up. ...
  • Page 44 Complete the following steps: Align the machine horizontally and free of torsion in accordance with the required infeed and outfeed height. Proceed by loosening the fixing screws for the support height adjustment. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 45: Electrical Connection

    Transportation and erection Final assembly on site Check the levelling. Observe the correct heights for infeed and outfeed.  Depending on the system concept, different heights may be useful. The system design engineer will comment on this. Only in case of floor anchorage: anchor supports so they cannot change position any more.

  • Page 46: Pneumatic Block Diagram

    Transportation and erection Pneumatic block diagram Pneumatic block diagram The following figures show the pneumatic block diagrams for the swivel roller bar control. TS 4800 Pneumatic block diagram, individual control Picture illustration Designation Designation Pneumatic cylinder L screw connection Throttle check valve...
  • Page 47 Transportation and erection Pneumatic block diagram TS 4800 Pneumatic block diagram, valve terminal Picture illustration Designation Designation Maintenance unit Pressure gauge Valve terminal...
  • Page 48 Transportation and erection Pneumatic block diagram Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 49: Operation

    Operation Commissioning Operation Commissioning Commissioning and the start-up after service and maintenance works are near enough the same procedures. The daily start-up procedure via the controller of the overall conveyor system is described in the system documentation or in the controller documentation. The machine is designed for the following electrical connection data: ...
  • Page 50 Have a second person oversee the operation. Complete the following steps: Switch the machine on briefly. Check for correct direction of rotation. Switch off the machine.  The direction of rotation has been checked. Machine is running. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 51 Operation Commissioning and start-up after service and maintenance works  Carry out a test run Risk of injury due to open machine parts! Limbs, hair and clothing may be caught in rotating machine parts, causing crush injuries. WARNING  Wear close-fitting protective clothing. ...

  • Page 52: Normal Operation

    Secure it against accidental switch-on. Depressurise the pneumatic equipment. Reduce integrated pressure accumulator to 0 bar. Cut off the machine from the compressed-air supply.  The machine has been decommissioned. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 53: Maintenance And Care

    Upon your request we will provide an optimised maintenance contract based on your individual requirements. In order to guarantee the safe operation of the machine, we recommend to make use of our TRANSNORM SYSTEM Service at least once a year.

  • Page 54: Lubricants

    / roller areas. Daily Protective devices Visual inspection:  Is the equipment complete according to the specifications in the operating instructions?  Is all the equipment undamaged and func- tional? Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 55 Maintenance and care Maintenance plan Maintenance schedule (contd.) Interval Assembly group Maintenance works / controls Weekly Swivel roller bars Visual inspection:  Evident angular deviation of single swivel rollers? If so, this is an indication for wear. Have swivel roller bar replaced / overhauled ...

  • Page 56: Cleaning And Care

    Clean the machine regularly and appropriately for the degree of soiling. It may only be cleaned dry (with a brush, cloth, compressed air, etc.). Make sure the machine and especially the electrical components are protected from wetness. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 57: Maintenance And Repair

    Spare part purchasing Maintenance and repair Spare part purchasing Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN parts may be ordered from specialised trade. When making inquiries or placing orders, we recommend that you send a copy of the spare parts list to our customer service department, stating the type and amount of parts required.

  • Page 58: Tightening Torques

    When using taper lock bushes for drive elements, observe the following tightening torques. Tightening torques Bush no. 1008 1310 1210 1610 2012 2517 1108 1315 1215 1615 2017 2525 Tightening torque [Nm] Check the tightening torques after 1 hour of operation. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 59: Guards

    TRANSNORM provides captive fasteners for protective devices if the oper- ating company needs to disassemble a safety device from a machine. This is necessary for maintenance and cleaning. Generally, no hazard is posed by the loss of captive fasteners when a fixed protective device is removed from the machine by technical personnel to conduct repairs.

  • Page 60: Replacing The Tubular Side Guide

    Complete the following steps: guide Position the side guide support (1) at the support block. Tighten the grub screw (2).  Side guide is assembled.  Tubular side guide is replaced. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 61: Replacing The Idler Rollers

    Maintenance and repair Replacing the idler rollers Replacing the idler rollers Requirements:  Machine has been taken out of operation.  Machine has been secured to prevent it from being switched on inadvert- ently.  Disassemble the Complete the following steps: idler rollers Remove the joining elements (2).

  • Page 62: Replacing The Tail Pulley

    Release the joining elements of the front cover (1) on both sides. Release the joining elements (2) and push them to the side. Disassemble the front cover (3). Remove the roller (4).  Tail pulley is disassembled. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 63: Replacing The Finger Guard

    Maintenance and repair Replacing the finger guard  Assemble the tail Complete the following steps: pulley  Assembly is carried out in the reverse order.  Tail pulley is assembled.  Tail pulley is replaced. Replacing the finger guard Requirements: ...

  • Page 64: Replacing The Pressure Roller

    Pressure roller is disassembled.  Assemble the pres- Complete the following steps: sure roller  Assembly is carried out in the reverse order.  Pressure roller is assembled.  Pressure roller is replaced. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 65: Replacing The Drive Belt

    Maintenance and repair Replacing the drive belt Replacing the drive belt Drive belt, non-endless joint Requirements:  Machine has been taken out of operation.  Machine has been secured to prevent it from being switched on inadvert- ently.  Corresponding idler rollers are removed. ...
  • Page 66 Maintenance and repair Replacing the drive belt  Assemble the covers Complete the following steps:  Assembly is carried out in the reverse order.  Covers are assembled.  Drive belt is replaced. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 67: Drive Belt, Endless Joint

    Maintenance and repair Replacing the drive belt Drive belt, endless joint Requirements:  Machine has been taken out of operation.  Machine has been secured to prevent it from being switched on inadvert- ently.  Corresponding idler rollers are removed. ...
  • Page 68 Lift the belt (6) off the roller (8) on infeed and outfeed. Remove the tail pulley (7) on infeed and outfeed. Remove the joining elements (10) on both sides and then remove the spacer (9). Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 69 Maintenance and repair Replacing the drive belt Remove the belt (6).  Drive belt is removed.  Assemble the new Complete the following steps: drive belt  Assembly is carried out in the reverse order.  Make sure that the drive belt is on track. ...
  • Page 70 Maintenance and repair Replacing the drive belt  Assemble the covers Complete the following steps:  Assembly is carried out in the reverse order.  Covers are assembled.  Drive belt is replaced. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 71: Loosening/Tensioning/Adjusting The Drive Belt

    Maintenance and repair Loosening/tensioning/adjusting the drive belt Loosening/tensioning/adjusting the drive belt Tensioning unit The tensioning unit is used to compensate for the length tolerance of the drive belt. Requirements:  Machine has been taken out of operation.  Machine has been secured to prevent it from being switched on inadvert- ently.
  • Page 72 Tension the belt by turning the tensioning bolt (3) clockwise. When tensioning, the belt may only be stretched by 0.5 %.  Mark the belt with a tape or thin marker to check the stretching of the belt. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 73 Maintenance and repair Loosening/tensioning/adjusting the drive belt Tighten all the joining elements.  Drive belt is tensioned.  Adjust the drive belt Risk of injury due to exposed machine parts! Limbs, hair and clothing may become caught in rotating machine parts causing injuries from crushing.

  • Page 74: Tail Pulley

    Release the joining elements of the front cover (1) on both sides. Release the joining elements (2) and push them to the side. Detach the front cover (3) on both sides.  Covers are disassembled. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 75 Maintenance and repair Loosening/tensioning/adjusting the drive belt  Tension/adjust the drive belt Risk of injury due to exposed machine parts! Limbs, hair and clothing may become caught in rotating machine parts causing injuries from crushing. WARNING  Wear close-fitting protective clothing. ...
  • Page 76  Drive belt is tensioned/adjusted.  Assemble the covers Complete the following steps:  Assembly is carried out in the reverse order.  Covers are assembled.  Drive belt is tensioned/adjusted. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 77: Replacing The Gear Motor

    Maintenance and repair Replacing the gear motor Replacing the gear motor When replacing the gear motor, have the new gear motor ready according to the spare parts list and prepare it according to the manufacturer's specifica- tions. Gear motor, motor position M3 Requirements: ...
  • Page 78 Motor can tilt and crush body parts.  Secure motor to prevent it from falling. WARNING  Use hoists to lift motor on and off. Complete the following steps: Disconnect the electrical lines to the motor. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 79 Maintenance and repair Replacing the gear motor Support the gear motor (1) with hoists. Remove the joining elements (2) of the gear motor. Remove the gear motor and place it on an appropriate surface. When replacing the gear motor, disassemble the drive pulley (3). ...
  • Page 80 Drive belt is tensioned.  Assemble the covers Complete the following steps:  Assembly is carried out in the reverse order.  Covers are assembled.  Gear motor, motor position M3, is replaced. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 81: Shaft-Mounted Worm Gear

    Maintenance and repair Replacing the gear motor Shaft-mounted worm gear Requirements:  Machine has been taken out of operation.  Machine has been secured to prevent it from being switched on inadvert- ently.  Motor has cooled down.  Disassemble the gear motor Increased risk of accident! Motor can tilt and crush body parts.
  • Page 82 Assembly is carried out in the reverse order. Tighten the joining elements (1) by turning clockwise.  See the motor data sheet for tightening torque.  Gear motor is assembled.  Gear motor is replaced. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 83: Replacing The Swivel Roller Assembly

    Maintenance and repair Replacing the swivel roller assembly Replacing the swivel roller assembly Requirements:  Machine has been taken out of operation.  Machine has been secured to prevent it from being switched on inadvert- ently.  Motor has cooled down if necessary. ...
  • Page 84 To do this, press down the blue circlip on the plug-in connectors. Remove the joining elements (2) on both sides. Remove the complete swivel roller assembly (3) from the bottom.  Swivel roller assembly is disassembled. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 85 Maintenance and repair Replacing the swivel roller assembly  Disassemble the Complete the following steps: swivel roller assembly, alterna- Remove the pneumatic tubes from the pneumatic cylinder (1). tive method  To do this, press down the blue circlip on the plug-in connectors. Remove the joining elements (2).
  • Page 86 Finger guard is assembled.  Assemble the bottom Complete the following steps: cover  Assembly is carried out in the reverse order.  Bottom cover is assembled.  Swivel roller assembly is replaced. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 87: Servicing The Swivel Roller Assembly

    Servicing the swivel roller assembly To ensure reliable functioning of the outfeed conveyor, we recommend that you have any further dismantling steps not shown here carried out by tech- nical personnel from TRANSNORM SYSTEM GmbH. Requirements:  Swivel roller assembly is removed.
  • Page 88 Pull the swivel roller upwards and out of the roller holder (4). Remove the circlip (6) from the axle (5). Pull the axle out of the swivel roller. Assembly is carried out in the reverse order.  Swivel roller is replaced. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 89 Maintenance and repair Servicing the swivel roller assembly  Replace the swivel Complete the following steps: roller holder Disassemble the swivel roller. Proceed as described in the section on replacing the swivel roller. Disassemble the joining elements (1). Remove the swivel roller holder (2). Assembly is carried out in the reverse order.
  • Page 90 Pull the round belt (4) off the swivel roller above the swivel plate (3) and place it to one side. Release the grub screw (6) of the belt pulley (5) and push it to the side. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 91 Maintenance and repair Servicing the swivel roller assembly Release the grub screw (7) of the swivel plate (3) and pull the swivel plate off the journal. Assembly is carried out in the reverse order. Check that the grub screw (6) of the belt pulley is seated in the centre hole (8).
  • Page 92 (5), threaded unions (6) and joint head (7).  Use new seals. Set the end-of-stroke damping on the cylinder appropriately. Assembly is carried out in the reverse order.  Pneumatic cylinder is replaced. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 93 Maintenance and repair Servicing the swivel roller assembly  Replace the motor Complete the following steps: Remove the joining elements (1, 2). Remove the motor (3). Assembly is carried out in the reverse order.  Motor is replaced.  Swivel roller assembly is serviced.

  • Page 94: Pneumatic Block Diagrams

    Maintenance and repair Pneumatic block diagrams Pneumatic block diagrams The following figures show the pneumatic block diagrams for the swivel roller assembly control. TS 4800 pneumatic block diagram, individual control Key to illustration Name Name Pneumatic cylinder L screw connection...
  • Page 95 Maintenance and repair Pneumatic block diagrams TS 4800 pneumatic block diagram, valve terminal Key to illustration Name Name Maintenance unit Pressure gauge Valve terminal...
  • Page 96 Maintenance and repair Pneumatic block diagrams Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 97: Fault Clearance

    Fault clearance What to do if... Fault clearance This section informs you what to do if a malfunction occurs. A disturbance can have various different causes. For instructions on the respective fault clearances that may be carried out by technical personnel as defined under "Personnel qualification", please refer to the section "Fault clearance".

  • Page 98: Motor And Gear Unit

    Should the drive motor have a disturbance, please refer to the motor manu- facturer's operating instructions for information on fault elimination. The operating instructions for the motor are part of the installation. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 99: Decommissioning And Waste Disposal

    Decommissioning and waste disposal Machine disposal Decommissioning and waste disposal Machine disposal Please comply with local regulations on waste disposal when disposing of the entire machine or parts of it. The regulations will tell you if the machine has to be dismantled for disposal, and to what extent, and how the individual components can be supplied for recycling.

  • Page 100: Main Components Of The Machine

    (Stainless) steel Drive belt, conveyor belt Polyurethane (PUR) Polyvinyl chloride (PVC) Conveyor roller Plastic Steel Gear motor Cast iron Copper Steel Base frame, support Aluminium Steel Pulley Steel Polyurethane (PUR) coated steel Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

  • Page 101: Contact Details

    If this information does not solve your problem, please contact TRANS- NORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str. 2 D-31177 Harsum Tel.: +49 (0) 5127 4020 Fax: +49 (0) 5127 4400 E-mail: info@transnorm.de...

  • Page 102: Subsidiaries, Branch Offices And Sales Partners Worldwide

    E-mail: info@transnorm.com.my China TRANSNORM SYSTEM (SHANGHAI) CO., Ltd. Shangcheng RD 738 Room 1004 2001120 Shanghai, China Tel.: +86 (021) 61 62 55 60 Fax: +86 (021) 61 62 55 63 E-mail: sales@transnorm.asia Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...
  • Page 103 Contact details Subsidiaries, branch offices and sales partners worldwide Branches Netherlands France TRANSNORM SYSTEM GmbH TRANSNORM SYSTEM GmbH Sales Unit Benelux Bureau France Bâtiment B - Paris Nord 2 Grachtweg 23B 69, Rue de la Belle Etoile 4301 KJ Zierikzee 95940 Roissy Charles de Gaulle Cedex Tel.: +31 (0) 1 11 41 00 90...

  • Page 104: Service Branches - Germany

    Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and information ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Outfeed conveyor TS 4800 Version 3.6ENG, 27.01.2020...

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