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transnorm TS 6430 Operating Instructions Manual

Tooth belt outfeed conveyor
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TS 6430
Tooth belt outfeed conveyor
Operating instructions

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  • Page 1 TS 6430 Tooth belt outfeed conveyor Operating instructions...
  • Page 2 Fax +49 (0) 5127 4400 info@transnorm.de http://www.transnorm.com Documentation Operating instructions, - Translation - Version 3.0 ENG, 28.03.2012 Subject to technical modifications. All rights reserved by TRANSNORM SYSTEM GmbH. Reprint and duplications only with written approval. Revision V 1.0 Initial version V 1.1 EC-Declaration of conformity updated V 1.2...

  • Page 3: Table Of Contents

    Contents Contents Further applicable documents ....................7 EC Declaration of Incorporation ......................7 ............................ 9 Introduction Purpose of this document ........................9 Validity ............................9 Illustrations ............................. 9 Using these instructions ....................... 10 Copyright ............................11 Service ..............................11 Warranty ............................. 12 ...............................
  • Page 4 ..........................67 What to do if............................67 Motor and gear ........................... 68 Decommissioning and disposal ................... 69 Machine disposal ..........................69 Main components of the machine ....................... 70 Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...
  • Page 5 Contents Contact details ..........................71 Head office ............................71 Subsidiaries, branch offices and sales partners worldwide ..............72 Service branches Germany ........................ 74 Suggestions and comments ....................... 74...
  • Page 6 Contents Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 7: Further Applicable Documents

    Further applicable documents EC Declaration of Incorporation Further applicable documents EC Declaration of Incorporation...
  • Page 8 Further applicable documents EC Declaration of Incorporation Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 9: Introduction

    Introduction Purpose of this document Introduction Purpose of this document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.

  • Page 10: Using These Instructions

    This is the first step in a sequence of actions. This is a visible result of a sequence of actions. You have achieved an objective. The action has been completed. You have completed an entire process. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 11: Copyright

    This publication must be treated as strictly confidential. It may only be used by authorised persons and within the company. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH. All documents are protected under copyright law. Dissemination or reproduc- tion of these documents, in their entirety or as excerpts, is prohibited.

  • Page 12: Warranty

    We accept no liability for defects or damage caused by improper handling, operation or maintenance. Note that only original spare parts and accesso- ries approved by TRANSNORM SYSTEM GmbH should be used. Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of supply readiness.

  • Page 13: Safety

    Safety Operating conditions Safety Operating conditions The conveyor, subsequently referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been manufactured in keeping with current scientific and technological develop- ments. Nevertheless, there may be dangers arising from the machine under the following circumstances: Use other than for its intended purpose Improper use...

  • Page 14: Impermissible Operating Conditions

    Provide instructions on how to proceed and behave in the case of acci- dents and emergencies. Define issues relating to occupational health and safety as well as envi- ronmental protection. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...
  • Page 15 Safety Operating conditions Trouble-free operation of the machine Implement the following measures to ensure trouble-free operation of the machine: Ensure that these instructions are complete, in legible condition and accessible to all personnel at all times. Only operate the machine when it is fully functional. Check the operability of the machine and the safety equipment regularly.

  • Page 16: Personnel Qualification

    Are technically qualified and authorised by the operating company personnel to carry out specific tasks such as installation, maintenance and fault elimination. Corresponding training in theory and practice is a prerequisite. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 17: Remaining Risks

    Safety Remaining risks The following work is to be carried out by specialised personnel only: Work requiring specialised knowledge Work on Specialised knowledge pneumatic Such work may only be carried out by personnel with specialised components knowledge of and experience in handling pneumatic systems. electrical Such work may be carried out under the guidance and supervision components...
  • Page 18 Leaking operating During disposal: the environ- fluids Collect operating fluids in suitable ment containers. Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 19: Protective Devices

    Protective devices Protective devices on the machine Protective devices The machine is equipped with various protective devices to protect parts of the body from crush injuries and from being drawn in the system. These devices are listed below. It is expressly prohibited to render unserviceable, bypass or remove protec- tive devices.
  • Page 20 Protective devices Protective devices on the machine Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 21: Description

    Technical description Description The TS 6430 Tooth belt outfeed conveyor is designed for an outfeed of load from a roller conveyor TS 2100 to the right or left in an angle of 90° or for a shifted infeed of load to a roller conveyor in an angle of 90° .

  • Page 22: Main Dimensions

    Use-specific dimensions are shown as variables. Main dimensions TS 6430 (example illustration) Used variables Variable Description Nominal width TFLR Roller pitch Belt pitch arGS Belt pitch, total Number of belts Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 23: Technical Data

    Description Technical data Technical data For the technical data regarding your specific machine, please refer to the service specifications of your order confirmation. The following refers to the general technical data of preference items. Mechanical dataTS 6430 Name Data Design versions Nominal width (BN) / roller pitch (TFLR) / belt pitch (ar) / number of belts (nr): see contract specifica- tion...
  • Page 24 Other data Name Data Year of construction see type label Noise emission sound pressure level measured in accordance with DIN 45635/part 27 below 77 dB (A). Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 25: Machine Areas

    Description Machine areas Machine areas The conveyor consists of the following areas: TS 6430 (Example illustration) Key to illustration Designation Conveyor bed TS 2100 Tooth belt Gear motor Chain drive Lift frame Pneumatic cylinder...

  • Page 26: Parts Of The Machine

    Flange bearing Chain drive Tooth belt Cover, chain drive Pulley Pneumatic valve Toothed washer Lift frame Finger guard Pneumatic cylinder Cover, drive Cover, tail Motor bracket Roller safety plate Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 27: Transportation And Erection

    Transportation and erection Delivery of the machine The Tooth belt outfeed conveyor TS 6430 is submitted to a function check in our factory and is installed directly on the linear conveyor. For transport reasons it may be necessary to install supports / suspensions or other assembly parts at the installation location.

  • Page 28: Disposing Of Packaging Material

    Explosion hazard! The machine is not protected against explosion. Do not operate the conveyor in explosive atmospheres. DANGER The space required for operation and maintenance depends on individual requirements. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 29: Internal Transportation

    Transportation and erection Internal transportation The place of installation must fulfil the following conditions: normal atmosphere (not containing oil or gas, no corrosive components) Surrounding temperature 5 °C to +40 ° C, short-term up to +50 ° C (max. 1 h) relative air humidity max.

  • Page 30: Auxiliary Equipment

    1,000 kg L = 84 mm A = 24 mm D = 35 mm F = 17 mm G = 20 mm M = 8 mm Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 31: Transport With Industrial Truck

    Transportation and erection Transport with industrial truck Transport with industrial truck Required auxiliary materials: 1x euro/pallet 2x squared timber 10cm x 10cm 2x round sling...

  • Page 32: Final Installation On Site

    Transportation and erection Final Installation on Site Final Installation on Site We recommend that you have installation carried out by TRANSNORM SYSTEM GmbH. Alternatively, the assembly could be carried out under the supervision of or after instructions from TRANSNORM SYSTEM GmbH.

  • Page 33: Electrical Connection

    Transportation and erection Final Installation on Site Please carry out the following work steps: Level machine Check the levelling. At the same time check for correct outfeed positions. Depending on the system concept, different heights may be useful The system design engineer can decide this. The machine has been aligned.
  • Page 34 Transportation and erection Final Installation on Site Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 35: Operation

    Operation Commissioning Operation Commissioning Commissioning and the start-up after service and maintenance works are near enough the same procedures. The daily start-up process via the control unit of the overall conveyor system is described in the system documentation or in the control documentation. The machine is designed for the following subsequent data: 3 phases, neutral conductor and earthing conductor Alternating voltage 400 V...
  • Page 36 Check the correct direction of rotation. Switch the machine off. The direction of rotation is checked. Machine is running. Carry out test run Carry out the following procedures: Switch on the machine. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 37: Normal Operation

    Operation Normal operation Check that it is running smoothly. Noise development If noises occur Locate the source and eliminate the disturbance, see "fault clear- ance". Check the tooth belt for correct tension and adjustment. The tooth belts displace or jump out of their guides. Adjust the tooth belts..
  • Page 38 Operation Shutdown Cut off the machine from the compressed-air supply. The machine has been decommissioned. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 39: Maintenance And Care

    Upon your request we will provide an optimised maintenance contract based on your individual requirements. To guarantee safe operation of the machine, we recommend that you to make use of our TRANSNORM SYSTEM Service at least once a year.

  • Page 40: Lubricants

    Check the fixation and alignment. Abnormal running noises? Check bearings. Motor: Check cable feeding and temperature. Can abnormal running noise be heard? Check bearings. Check cooling fin and air leak. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 41: Cleaning And Care

    Maintenance and care Cleaning and care Maintenance schedule (cont'd.) Interval Assembly group Maintenance work / check- ups Monthly Tooth belt Clean tooth belt. Visual check-up: Is the surface worn or damaged? Replace tooth belt. Monthly Pneumatic compo- Check-up: nents Leakage, loss of compressed air? If so, replace the respective parts.
  • Page 42 Maintenance and care Cleaning and care Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 43: Repair

    The order data has been listed in the spare part list to enable the correct identification of spare parts. Only original TRANSNORM SYSTEM GmbH spare parts may be used. DIN- parts may be ordered from specialised trade.

  • Page 44: Tightening Torque

    TRANSNORM provides captive fasteners for protective devices if the oper- ating company needs to demount a safety device from a machine. This is necessary for maintenance and cleaning.
  • Page 45 Repair Protective devices that are located on machines that are operated behind a master protec- tive cover/enclosure No captive retaining elements are fitted on these covers as the risk potential is classified as low. In this case, the individual parts normally remain assem- bled when carrying out repairs on site or in the workshop.

  • Page 46: Demounting/ Mounting Covers

    Covers have been demounted. Fitting the covers Please carry out the following work steps: Installation to be carried out in reverse order. Covers are mounted. Covers are demounted / installed. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 47: Tensioning And Adjusting A Tooth Belt

    Repair Tensioning and adjusting a tooth belt Tensioning and adjusting a tooth belt Precondition: Machine has been taken out of operation. Machine has been secured against accidental switch-on. The system is depressurised. The main stop cock for the compressed-air supply is closed and secured against opening.
  • Page 48 Tooth belt is adjusted. Please carry out the following work steps: Fitting the covers Proceed as described under "Demounting / mounting covers". Covers are mounted. Tooth belt is tensioned and adjusted. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 49: Replace Chain Drive

    Repair Replace chain drive Replace chain drive For some maintenance and repair works the chain drive must be demounted but not replaced. In case of a replacement, prepare new parts according to the spare parts list. Precondition: Machine has been put out of operation. Machine has been secured against accidental switch-on.
  • Page 50 Insert feather keys into grooves. Push the chain drive wheels on the shaft journal. Align the drive chain wheels and safety them with grub screws. Drive chain wheels are installed. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...
  • Page 51 Repair Replace chain drive Please carry out the following work steps: Mount drive chain Installation to be carried out in reverse order. Drive chain is mounted. Tensioning the drive Please carry out the following work steps: chain Loosen the joining elements of the motor bracket (3). Push the gear motor (4) with the motor bracket downwards.

  • Page 52: Exchange Tooth Belt

    Remove the retaining plates (2). Remove drive shaft. The drive shaft is completely demounted. Demounting support Please carry out the following work steps: rollers Demount the roller safety plates (3). Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...
  • Page 53 Repair Exchange tooth belt Remove the support rollers. Support rollers are demounted. Please carry out the following work steps: Demounting the upper pulley Demount the upper pulley. Upper pulleys are demounted. Demounting the belt Please carry out the following work steps: guiding rail Lift the tooth belt from the belt guiding rail.
  • Page 54 Tooth belts are tensioned and adjusted. Fitting the covers Please carry out the following work steps: Proceed as described under "Demounting / mounting covers". Covers are mounted. The tooth belts are replaced. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 55: Replace Gear Motor

    Repair Replace gear motor Replace gear motor Place the new gear motor ready for use according to the spare parts list and get it ready for operation according to the manufacturer's specifications. Precondition: Machine has been taken out of operation. Machine has been secured against accidental switch-on.
  • Page 56 The chain drive is mounted. Please carry out the following work steps: Fitting the covers Proceed as described under "Demounting / mounting covers". Covers are mounted. Gear motor has been replaced. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 57: Replace The Belt Guide

    Repair Replace the belt guide Replace the belt guide Precondition: Machine has been put out of operation. Machine has been secured against accidental switch-on. The system is depressurised. The main stop cock for the compressed-air supply is closed and secured against opening.

  • Page 58: Replacing The Toothed Washers Of The Drive / The Flange Bearings

    Please carry out the following work steps: Demount drive shaft completely Remove joining elements (1) of all flange bearings. Remove the retaining plates (2). Remove drive shaft. The drive shaft is completely demounted. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...
  • Page 59 Repair Replacing the toothed washers of the drive / the flange bearings Please carry out the following work steps: Demounting toothed washers / flange bearings Loosen the grub screws of the flange bearings (1) and the toothed washers (2). Slide the components off the drive shaft (4). Toothed washers / flange bearings are demounted.

  • Page 60: Replacing The Return Pulleys

    Installation to be carried out in reverse order. The return pulleys are mounted. Mount tooth belt Please carry out the following work steps: Proceed as described under "Replacing the tooth belt". Tooth belts are mounted. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...
  • Page 61 Repair Replacing the return pulleys Please carry out the following work steps: Mounting the chain drive Proceed as described under "Replacing the chain drive“. The chain drive is mounted. Tensioning and Please carry out the following work steps: adjusting a tooth belt Proceed as described under "Tensioning and adjusting a tooth belt".

  • Page 62: Replacing The Drive Shaft

    Tooth belts are tensioned and adjusted. Please carry out the following work steps: Fitting the covers Proceed as described under "Demounting / mounting covers". Covers are mounted. The drive shaft is replaced. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 63: Replacing A Pneumatic Cylinder

    Repair Replacing a Pneumatic Cylinder Replacing a Pneumatic Cylinder Precondition: Machine has been taken out of operation. Machine has been secured against accidental switch-on. The system is depressurised. The main stop cock for the compressed-air supply is closed and secured against opening.

  • Page 64: Replacing The Pneumatic Valve

    Install the pneumatic Please carry out the following work steps: valve Installation to be carried out in reverse order. The pneumatic valve is installed. The pneumatic valve is replaced. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 65: Pneumatic Diagram

    Repair Pneumatic diagram Pneumatic diagram Pneumatic diagram TS 6430 Tooth belt outfeed conveyor...
  • Page 66 Repair Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 67: Fault Clearance

    Fault clearance What to do if... Fault clearance This section informs you what to to if a malfunction occurs. A disturbance can have various different causes. What to do if... Mechanical malfunctions Detected disturbance Possible cause Remedial action Machine shutdown Power supply disrupted, Cause must be detected and eliminated by trained...

  • Page 68: Motor And Gear

    Should the drive motor have a disturbance, please refer to the operating instructions of the motor for information on fault clearance. The operating instructions of the motor are part of the installation. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 69: Decommissioning And Disposal

    Decommissioning and disposal Machine disposal Decommissioning and disposal Machine disposal When disposing of the complete machine or parts of it, please observe your local rules and regulations for waste disposal. The regulations will tell you if the machine has to be dismantled for disposal and how the individual components may be recycled.

  • Page 70: Main Components Of The Machine

    Drive belt, conveyor belt Polyurethane (PU) Polyvinyl chloride (PVC) Conveyor roller Plastic Steel Gear motor Cast iron Copper Steel Basic frame, support Aluminium Steel Pulley Steel Polyurethane- (PUR) coated steel Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

  • Page 71: Contact Details

    In the event of uncertainty or problems during installation, maintenance, repair or operation of the machine, please first consult the corresponding section of the operating instructions. If you cannot find the information you require there, please contact TRANSNORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str.

  • Page 72: Subsidiaries, Branch Offices And Sales Partners Worldwide

    Tel.: +33 (0) 1 48 63 70 61 Fax: +31 (0) 1 84 49 93 71 Fax: +33 (0) 1 48 63 05 62 e-mail: sales.nl@transnorm.de e-mail: eric.cornec@transnorm.de Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...
  • Page 73 Contact details Subsidiaries, branch offices and sales partners worldwide Sales partners Denmark Switzerland Nerak A/S. Frei Fördertechnik AG Viborgvej 22-24 Schwarzbachstraße 26 8600 Silkeborg 3113 Rubigen Tel.: +45 (0) 70 26 50 04 Tel.: +41 (0) 3 17 20 56 56 Fax: +45 (0) 70 23 50 04 Fax: +41 (0) 3 17 20 56 55 e-mail: nerak@email.dk...

  • Page 74: Service Branches Germany

    Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and comments ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Tooth belt outfeed conveyor TS 6430 version 3.0 ENG, 28.03.2012...

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