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transnorm TS 1110 Operating Instructions Manual

Indexing conveyor
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TS 1110
Indexing conveyor
Operating instructions

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Summary of Contents for transnorm TS 1110

  • Page 1 TS 1110 Indexing conveyor Operating instructions...
  • Page 2 Fax +49 (0) 5127 4400 info@transnorm.de http://www.transnorm.com Documentation Operating instructions, -TRANSLATION- Version 1.6 ENG, 17/07/2018 Subject to modifications. All rights reserved by TRANSNORM SYSTEM GmbH. Reprint and duplications only with written approval. Revision V 1.0 Initial version V 1.1 Remaining risks and safety instructions revised V 1.2...

  • Page 3: Table Of Contents

    Contents Contents Applicable documents ........................ 7 EC Declaration of Incorporation ......................7 Introduction ............................ 9 Purpose of the document ........................9  Validity ............................9  Illustrations ............................. 9 Using the instructions ......................... 10 Safety instructions ..........................11 Copyright Protection ........................... 12 Service ..............................
  • Page 4 Replacing the tensioning roller ......................68 Replacing the drive drum ........................70 Replacing the deflection drums ......................72 Fault elimination ......................... 75 What to do if ............................76 Motor and gear ........................... 77 Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 5 Contents Decommissioning and waste disposal ................79 Machine disposal ..........................79 Main components of the machine ....................... 80 Contact details ..........................81 Head office ............................81 Subsidiaries, branch offices and sales partners worldwide ..............82 Service branches - Germany ......................84 Suggestions and information ......................
  • Page 6 Contents Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 7: Applicable Documents

    Applicable documents EC Declaration of Incorporation Applicable documents EC Declaration of Incorporation...
  • Page 8 Applicable documents EC Declaration of Incorporation Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 9: Introduction

    Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.

  • Page 10: Using The Instructions

    This is a measure to solve the problem.  You have completed a series of actions.  You have completed the entire activity. This is a notice. Notices provide additional information. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 11: Safety Instructions

    Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the level of severity of the risk. The following overview explains the safety instructions used in this docu- ment.

  • Page 12: Copyright Protection

    This publication must be treated as strictly confidential. It is intended only for internal use by an authorised group of persons. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH. All documents are protected within the meaning of the Copyright Protection Act.

  • Page 13: Warranty

    We expressly point out that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH may be used. Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of readiness to deliver.
  • Page 14 Introduction Warranty Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 15: Safety

    Safety Safety Operating conditions The conveyor, hereinafter referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been manufactured in keeping with current scientific and technological develop- ments. However, the machine may pose risks under the following circumstances: ...

  • Page 16: Non-Permitted Operating Conditions

    Integration of the machine in such a way that no additional danger/hazards are created.  The safety of all persons in the vicinity of the machine.  Fault-free operation of the machine. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 17 Safety Minimising the danger of injury Take steps to guarantee the safety of persons in the vicinity of the machine, for example:  Ensure that all work on the machine is carried out by qualified and authorised personnel.  Ensure that at least two people carry out any maintenance and repair work.
  • Page 18 (partly completed) machinery. It must not be commissioned until it has been ascertained that the partly completed machinery which is the subject of this documentation or the machinery into which it is incorporated comply with the requirements of the Machinery Directive. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 19: Personnel Qualification

    We recommend that you work only with technical personnel trained and authorised by TRANSNORM SYSTEM GmbH. All persons working at or on the machine must: ...

  • Page 20: Remaining Risks Regarding The Machine

    The following table will enable operating personnel to identify and avoid fundamental dangers and hazards. Professional conduct and implementation of the corresponding measures will help prevent any remaining risks in advance. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 21: Remaining Risks For Technical Personnel

    Safety Remaining risks regarding the machine Measures for operating personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged When troubleshooting:  injury machine parts Be alert and proceed with caution  Avoid hectic movements  Wear appropriate protective clothing Rotating parts When troubleshooting: ...
  • Page 22  Observe the assembly instructions of the suspensions used Fire hazard Non-permitted oper- During maintenance/repair work:  ating conditions, Observe maintenance intervals e.g., accumulation of load residue, pack- aging abrasion, dust Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 23 Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance/repair work:  injury machine parts Be alert and proceed with caution  Avoid hectic movements  Wear appropriate protective clothing Rotating parts For maintenance and adjusting works:...
  • Page 24 Damage to Leaking operating During disposal:  the environ- materials Collect operating materials in suitable ment containers  Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 25: Protective Devices

    Protective devices Protective devices Various covers are installed on the machine to prevent body parts being drawn in and crushed. The protective devices and safety equipment are listed below. It is expressly prohibited to render unserviceable, bypass or remove protec- tive devices.

  • Page 26: Protective Devices On The Machine

    Protective devices Protective devices on the machine Protective devices on the machine Overview of the protective devices Protective devices Item Description Finger guard Cover Bottom conveyor track cover Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 27: Description

    Technical description The Indexing conveyor TS 1110 is a short belt conveyor that is driven by a central drive station. The maximum width/length ratio is 1 to 1.2. The main components of the indexing conveyor are the conveyor itself, the drive belt and the motor.

  • Page 28: Main Dimensions

    Main dimensions Main dimensions The dimensions of your specific conveyor can be found in the performance specifications of your order confirmation. Custom-designed dimensions are presented as variables. Main dimensions TS 1110, example illustration Used variables Variable Description Nominal length Nominal width...

  • Page 29: Specifications

    Description Specifications Specifications The specifications of your machine can be found in the performance specifi- cations included with the order confirmation. The following section lists the general specifications or preference items. Mechanical data Designation Data Design versions drive Compact drive Ø 100 mm Deflection diameter Ø80 Conveyor length (LFGS)
  • Page 30 Description Specifications Other data Designation Data Year of construction See type identification plate Noise emission Sound pressure level measured in accordance with DIN EN 13023:2003-03 below 77 dB(A). Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 31: Required Performance Level (Plr)

    Description Required performance level (PLr) Required performance level (PLr) It is necessary to determine the required performance level (PLr) for each safety function. The required performance level for the previously described safety function is determined from the risk graph defined by DIN EN ISO 13849-1.

  • Page 32: Machine Areas

    Description Machine areas Machine areas The conveyor consists of the following parts: Areas TS 1110, example illustration Picture illustration Designation Conveyor track Drive group Drive station Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 33: Parts Of The Machine

    Description Parts of the machine Parts of the machine Parts TS 1110, example illustration Picture illustration Designation Designation conveyor belt Deflection drum Drive drum Bottom conveyor track cover Deflection drum Deflection drum Flange bearing Gear motor Flange bearing...
  • Page 34 Description Parts of the machine Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 35: Transport And Installation

    Transport and installation Delivery of the machine Transport and installation Delivery of the machine Conveyors up to a length of approx. 3 m are fully assembled at the factory and are delivered with pre-adjustments. Conveyors with a length exceeding 3 m are generally delivered in several parts. The individual parts are marked with labels at the section points.

  • Page 36: Disposal Of Packaging

    The required space for operation and maintenance depends on the indi- vidual requirements. The place of installation must fulfil the following conditions:  Normal atmosphere (not containing oil or gas, no corrosive components) Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 37: In-Company Transportation

    Transport and installation In-company transportation  Ambient temperature 5 °C to +40 °C (up to +50 °C for brief periods (max. 1 h)  Relative air humidity max. 80%  In-company installation  Reliably protected against moisture and precipitation. In-company transportation Increased risk of accident due to: Falling or slipping loads.

  • Page 38: Auxiliary Equipment

    2,000 kg Adjustable cross beam, carrying capacity 2,000 kg L max. = 4,000 mm L min. = 2,000 mm Round slings, carrying capacity 1,000 kg U min = 3 m Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 39: Transport With Industrial Truck Or Crane

    We recommend having the installation carried out by TRANSNORM SYSTEM GmbH. Alternatively, final installation could be carried out under the supervision of or after instruction by TRANSNORM SYSTEM GmbH. In any case, the installation must be carried out by technical personnel authorised by the operating company.

  • Page 40: Carrying Out Installation

    (1) provided. Loosen the mounting bolts (2) and adjust the angle of inclination. Release the mounting bolts (3) and adjust the height.  The supports have been installed. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 41 Transport and installation Final installation at the place of installation  Align and anchor the machine, all types Danger of fatal injury due to parts of the body being crushed! Loose mounting bolts for the height adjustment may allow the machine to slide.

  • Page 42: Fitting Side Guides

    If the danger is still present, affix the warning label "Hand injury" to the side guide next to the dangerous area on the outside. Make sure it is highly visible.  The side guide has been fitted. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 43: Electrical Connection

    Transport and installation Final installation at the place of installation Electrical connection Danger of fatal injury caused by electricity The machine is operated with 3-phase alternating current.  The electrical installation must be carried out by qualified and authorised DANGER electricians.
  • Page 44 Transport and installation Final installation at the place of installation Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 45: Operation

    Operation Commissioning Operation Commissioning Essentially the same procedure is carried out for initial commissioning and commissioning after repair work. The daily commissioning via the control unit of the overall conveyor system is described in the system documentation or in the control documentation. The machine is designed for the following electrical connection data: ...
  • Page 46 Carry out the following work steps: Switch on the machine briefly. Check for correct direction of rotation. Switch off the machine.  The direction of rotation has been checked. The machine is running. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 47 Operation Initial commissioning and commissioning after repair  Carrying out a test run Risk of injury due to exposed machine parts! Parts of the body, hair and clothing can become caught and crushed in rotating machine parts. WARNING  Wear close-fitting protective clothing. ...

  • Page 48: Normal Operation

    Turn off the master switch for the power supply to the machine according to the control unit documentation. Secure to prevent the machine being switched on again.  The machine has been taken out of operation. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 49: Maintenance And Care

    Appendix to these operating instructions. Upon request, we can provide an optimised maintenance agreement based on your individual requirements. In order to guarantee the safe operation of the machine, we recommend to make use of our TRANSNORM SYSTEM Service at least once a year.

  • Page 50: Lubricants

    Weekly Protective devices Visual inspection:  Is all the equipment complete according to the operating instructions?  Is all the equipment undamaged and func- tional? Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 51 Maintenance and care Maintenance schedule Operational maintenance schedule (cont'd.) Interval Assembly Maintenance / Inspection Weekly Conveyor belt Visual inspection:  Is the belt dirty? If so, clean the belt.  Is the surface damaged? If so, replace the belt.  Is the belt bulging up? If so, correct the belt tension and adjustment.

  • Page 52: Cleaning And Care

    Clean the machine regularly and appropriately for the degree of soiling. It may only be cleaned dry (with a brush, cloth, compressed air, etc.). Make sure that the machine (and especially the electrical components) are protected from moisture. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 53: Repair

    Spare part purchasing Repair Spare part purchasing Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN parts may be ordered from specialist retailers. When making inquiries or placing orders, we recommend sending a copy of the spare parts list to our customer service department, stating the type and amount of parts required.

  • Page 54: Tightening Torques

    When using taperlock bushes for drive elements, heed the following tight- ening torques. Tightening torque Bush no. 1008 1310 1210 1610 2012 2517 1108 1315 1215 1615 2017 2525 Tightening torque [Nm] Check the tightening torques after 1 hour of operation. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 55: Guards

    TRANSNORM provides captive fasteners for protective devices if the oper- ating company needs to remove a safety device from a machine. This is necessary for maintenance and cleaning.

  • Page 56: Removing/Fitting The Bottom Conveyor Track Cover

    Carry out the following work steps: conveyor track cover  Fitting is carried out in reverse order.  The bottom conveyor track cover has been fitted.  The bottom conveyor track cover has been removed/fitted. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 57: Replacing The Side Guide

    Repair Replacing the side guide Replacing the side guide The side guide must be removed for certain maintenance and repair work, but not replaced. When replacing the side guide, have the new side guide as shown in the spare parts list to hand. Sheet metal side guide Precondition: ...
  • Page 58 Fitting the side guide Carry out the following work steps:  Fitting is carried out in reverse order.  The side guide has been fitted.  The sheet metal side guide has been replaced. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 59: C-Profile Side Guide

    Repair Replacing the side guide C-profile side guide Precondition:  The machine has been taken out of operation.  The machine has been secured against being switched on again.  Removing the side Carry out the following work steps: guide Remove the joining elements (1).

  • Page 60: Replacing The Conveyor Belt

     Carry out the work steps described in "Tensioning/adjusting the conveyor belt".  The conveyor belt has been tightened / adjusted.  The conveyor belt has been replaced. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 61: Tensioning / Adjusting The Conveyor Belt

    Repair Tensioning / adjusting the conveyor belt Tensioning / adjusting the conveyor belt Tensioning roller Precondition:  The machine has been taken out of operation.  The machine has been secured against being switched on again. Carry out the following work steps: Remove the joining elements (1) and the cover.

  • Page 62: Deflection

    Mark the belt with adhesive tape or a thin marker to check the stretching of the belt. Switch on the machine. Check that the belt runs correctly. Switch off the machine. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 63 Repair Tensioning / adjusting the conveyor belt Repeat work steps 3 to 5 until the belt runs correctly. Tighten all the joining elements.  The conveyor belt has been tensioned/adjusted with the deflection.

  • Page 64: Replacing The Gear Motor

    Disconnect the electrical lines from the motor. Remove the joining elements (2). Pull the motor (1) off the shaft and place it on a suitable support surface.  The gear motor has been removed. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 65 Repair Replacing the gear motor  Installing the gear Carry out the following work steps: motor Apply assembly paste to the drum journal. Installation is carried out in reverse order.  The gear motor has been installed.  The gear motor has been replaced.

  • Page 66: Replacing The Flange Bearings

    The flange bearings have been removed.  Installing the flange Carry out the following work steps: bearings  Installation is carried out in reverse order.  The flange bearings have been installed. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 67 Repair Replacing the flange bearings  Installing the gear Carry out the following work steps: motor  Carry out the work steps described in "Replacing the gear motor".  The gear motor has been installed.  Tightening/adjusting Carry out the following work steps: the conveyor belt ...

  • Page 68: Replacing The Tensioning Roller

    Secure the tensioning roller to prevent it falling. WARNING  Use hoists to lift tensioning roller off and on. Carry out the following work steps: Remove the cover (1). Remove the joining element (2). Remove the roller (3). Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 69 Repair Replacing the tensioning roller Installation must be carried out in reverse order.  The tensioning roller has been removed.  Carry out the following work steps: Installing the tensioning roller  Installation is carried out in reverse order.  The tensioning roller has been installed.

  • Page 70: Replacing The Drive Drum

    Use hoists to lift drive drum on and off. Carry out the following work steps: Remove the cover (2). Release the grub screw (1). Remove the joining elements (3) of the flange bearings. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 71 Repair Replacing the drive drum Remove the drum (4). Installation must be carried out in reverse order.  The drive drum is removed.  Installing the drive Carry out the following work steps: drum  Installation is carried out in reverse order. ...

  • Page 72: Replacing The Deflection Drums

    Undo the grub screw (3). Remove the joining elements (2). Inner bearing Outer bearing Remove the roller (1). Installation must be carried out in reverse order.  The deflection drums have been removed. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 73 Repair Replacing the deflection drums  Installing the deflec- Carry out the following work steps: tion drums  Installation is carried out in reverse order.  The deflection drums have been installed.  The deflection drums have been replaced.
  • Page 74 Repair Replacing the deflection drums Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 75: Fault Elimination

    Fault elimination Fault elimination...

  • Page 76: What To Do If

    Replace the bearing and flange bearings ring of bearing drum if necessary Bearing defective Replace the bearing Abnormal noise from Bearing defective Replace the rollers deflection drums, tensioning roller, return rollers Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 77: Motor And Gear

    Fault elimination Motor and gear For information on how to rectify the respective fault, refer to the section enti- tled "Repair" in these operating instructions. Motor and gear If the drive motor has a fault, please refer to the operating instructions of the motor manufacturer for information on fault clearance.
  • Page 78 Fault elimination Motor and gear Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 79: Decommissioning And Waste Disposal

    Decommissioning and waste disposal Machine disposal Decommissioning and waste disposal Machine disposal Please comply with local regulations on waste disposal when disposing of the entire machine or parts of it. The regulations will tell you if the machine has to be dismantled for disposal, and to what extent, and how the individual components can be supplied for recycling.

  • Page 80: Main Components Of The Machine

    (Stainless) steel Drive belt, conveyor belt Polyurethane (PUR) Polyvinyl chloride (PVC) Conveyor roller Plastic Steel Gear motor Cast iron Copper Steel Base frame, support Aluminium Steel Pulley Steel Polyurethane (PUR) coated steel Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

  • Page 81: Contact Details

    If this information does not solve your problem, please contact TRANS- NORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str. 2 D-31177 Harsum (Germany) Tel.: +49 (0) 5127 4020 Fax: +49 (0) 5127 4400 E-mail: info@transnorm.de...

  • Page 82: Subsidiaries, Branch Offices And Sales Partners Worldwide

    E-mail: info@transnorm.com.my China TRANSNORM SYSTEM (SHANGHAI) CO., Ltd. Shangcheng RD 738 Room 1004 2001120 Shanghai, China Tel.: +86 (021) 61 62 55 60 Fax: +86 (021) 61 62 55 63 E-mail: sales@transnorm.asia Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...
  • Page 83 Contact details Subsidiaries, branch offices and sales partners worldwide Branches Netherlands France TRANSNORM SYSTEM GmbH TRANSNORM SYSTEM GmbH Sales Unit Benelux Bureau France Bâtiment B - Paris Nord 2 Grachtweg 23B 69, Rue de la Belle Etoile 4301 KJ Zierikzee 95940 Roissy Charles de Gaulle Cedex Tel.: +31 (0) 1 11 41 00 90...

  • Page 84: Service Branches - Germany

    Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and information ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Indexing conveyor TS 1110 Version 1.6ENG, 17/07/2018...

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