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transnorm TS 4800 Electrical Operating Instructions

Electrical swivel roller bar
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Electrical swivel roller bar
TS 4800/TS 2800-60
Electrical operating instructions

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Summary of Contents for transnorm TS 4800

  • Page 1 Electrical swivel roller bar TS 4800/TS 2800-60 Electrical operating instructions...
  • Page 2 Completely revised edition V 2.1 "Reference run", "Swivel operation" edited and "Drive fault" added V 2.2 "Reference run" revised due to firmware update V 3.0 Revised edition Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 3: Table Of Contents

    Contents Contents Applicable documents ........................ 5 EC Declaration of Incorporation ......................5 Introduction ............................ 7 Purpose of the document ........................7  Validity ............................7  Illustrations ............................. 7 Using the instructions ........................... 8 Safety instructions ..........................9 Copyright protection ........................... 10 Service ..............................
  • Page 4 Contact details ..........................33 Head office ............................33 Subsidiaries, branch offices and sales partners worldwide ..............34 Service branches - Germany ......................36 Suggestions and information ......................36 Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 5: Applicable Documents

    Applicable documents EC Declaration of Incorporation Applicable documents EC Declaration of Incorporation Please refer to the operating instructions of the relevant conveyor type for the corresponding EC Declaration of Incorporation.
  • Page 6 Applicable documents EC Declaration of Incorporation Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 7: Introduction

    Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in compliance with its intended use. Please read these instructions carefully before commissioning the machine. For further technical information, please refer to the order confirmation supplied separately.

  • Page 8: Using The Instructions

    This is a measure to solve the problem.  You have completed a series of actions.  You have completed the entire activity. This is a notice. Notices provide additional information. Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 9: Safety Instructions

    Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the level of severity of the risk. The following overview explains the safety instructions used in this docu- ment.

  • Page 10: Copyright Protection

    It is located near the drive unit. TRANSNORM SYSTEM GmbH type identification plate, sample You will find our contact data at the end of these operating instructions. Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 11: Warranty

    We would like to expressly point out that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH may be used. Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of readiness to deliver.
  • Page 12 Introduction Warranty Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 13: Safety

    Safety Safety Operating conditions The conveyor, hereinafter referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been manufactured in keeping with current scientific and technological develop- ments. However, the machine may pose risks under the following circumstances: ...

  • Page 14: Non-Permitted Operating Conditions

    Integration of the machine in such a way that no additional danger/hazards are created.  The safety of all persons in the vicinity of the machine.  Fault-free operation of the machine. Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...
  • Page 15 Safety Minimising the danger of injury Take steps to guarantee the safety of persons in the vicinity of the machine, for example:  Ensure that all work on the machine is carried out by qualified and authorised personnel.  Ensure that at least two people carry out any maintenance and repair work.
  • Page 16 Machinery Directive. Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 17: Personnel Qualification

    We recommend that you work only with technical personnel trained and authorised by TRANSNORM SYSTEM GmbH. All persons working at or on the machine must: ...

  • Page 18: Remaining Risks Regarding The Machine

    The following table will enable operating personnel to identify and avoid fundamental dangers and hazards. Professional conduct and implementation of the corresponding measures will help prevent any remaining risks in advance. Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 19: Remaining Risks For Technical Personnel

    Safety Remaining risks regarding the machine Measures for operating personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged When troubleshooting:  injury machine parts Be alert and proceed with caution  Avoid hectic movements  Wear appropriate protective clothing Rotating parts When troubleshooting: ...
  • Page 20 Observe the assembly instructions of the suspensions used Fire hazard Non-permitted oper- During maintenance/repair work:  ating conditions, Observe maintenance intervals e.g., accumulation of load residue, pack- aging abrasion, dust Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...
  • Page 21 Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance/repair work:  injury machine parts Be alert and proceed with caution  Avoid hectic movements  Wear appropriate protective clothing Rotating parts For maintenance and adjusting works:...
  • Page 22 During disposal:  the environ- materials Collect operating materials in suitable ment containers  Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 23: Protective Devices

    Protective devices Protective devices The machine is equipped with various covers to protect parts of the body from crushing injuries or from being drawn in. The protective devices and safety equipment are listed in the following. It is strictly prohibited to render unserviceable, bypass or remove protective devices.

  • Page 24: Protective Devices

    Protective devices Protective devices Protective devices Please refer to the operating instructions of the specific conveyor type for the corresponding mechanical protective devices. Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 25: Description

    Description General description Description General description Each swivel roller bar is equipped with a brushless 24V DC motor. A terminal box containing a standardised terminal block for connecting each swivel roller bar drive is mounted on the conveyor. Up to eight swivel roller bar drives can be connected in the terminal box.

  • Page 26: Customer Interface

    All the cables of a swivel roller bar drive are connected to this terminal block ex works. Terminal block of swivel roller bar drive Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...
  • Page 27 Description Customer interface The customer can use the four plug-in contacts supplied with this terminal block to set up all the connections required for operation. This makes it easier to disconnect the swivel roller bar drive from the higher-level control prior to servicing.

  • Page 28: Connector Plugs

    "Control and signal sequence" section. Table 4: Plug for swivel roller bar drive inputs Contact Description Function Cross-section Enable 0.34 mm² Position 1 0.34 mm² Position 2 0.34 mm² Not used Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 29: Plug For Swivel Roller Bar Drive Outputs

    Service interface Each terminal block is fitted with an additional service terminal to allow Transnorm service technicians access the drive parameters whenever necessary. The plug for this terminal is not required for operation of the swivel roller bar drive and is therefore not included in the scope of delivery.

  • Page 30: Control And Signal Sequence

    During the swivel operation, the "in position" signal is set to "0". As soon as the swivel roller bar has reached the target position, the "in position" Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...
  • Page 31 Description Control and signal sequence signal changes again from "0" to "1". The swivel roller bar remains in position as long as the respective signal (swivel right or swivel left) is present. If there is no swivel signal, the swivel roller bar automatically returns to the initial position.

  • Page 32: Drive Fault

    If the drive has already been referenced and is located in a defined position, the "in position" signal is also activated. Otherwise another reference run must be performed. Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

  • Page 33: Contact Details

    If this information does not solve your problem, please contact TRANS- NORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str. 2 D-31177 Harsum Tel.: +49 (0) 5127 4020 Fax: +49 (0) 5127 4400 E-mail: info@transnorm.de...

  • Page 34: Subsidiaries, Branch Offices And Sales Partners Worldwide

    TRANSNORM SYSTEM (SHANGHAI) CO., Ltd. Shangcheng RD 738 Room 1004 2001120 Shanghai, China Tel.: +86 (021) 61 62 55 60 Fax: +86 (021) 61 62 55 63 E-mail: sales@transnorm.asia Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...
  • Page 35 Contact details Subsidiaries, branch offices and sales partners worldwide Branches Netherlands France TRANSNORM SYSTEM GmbH TRANSNORM SYSTEM GmbH Sales Unit Benelux Bureau France Bâtiment B - Paris Nord 2 Grachtweg 23B 69, Rue de la Belle Etoile 4301 KJ Zierikzee 95940 Roissy Charles de Gaulle Cedex Tel.: +31 (0) 1 11 41 00 90...

  • Page 36: Service Branches - Germany

    Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and information ...on this documentation or the machine should be sent to the first address listed above. Electrical operating instructions: TS 4800/TS 2800-60 Electrical swivel roller bar Version 3.0ENG, 15.04.2020...

This manual is also suitable for:

Ts 2800-60

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