Binks 81882 Series Operator's Manual
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Binks 81882 Series Operator's Manual

Binks 81882 Series Operator's Manual

1” diaphragm pump
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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to the "Model Description Chart" to match the pump material
options.
862003 for Air Section repair (see page 7).
862020 for replacement of Diaphragms (see page 4).
862025 for replacement of Balls and Seats (see page 4).
862026 (optional) for replacement of Balls and Seats (see page 4).
PUMP DATA
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . see "Model
Pump Type . . . . . . . . . . . . . . . . . . . . . . . Metallic Air Operated
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . see "Model
Weight
Aluminum . . . . . . . . . . . . . . . . . . . . . . . 19 lbs (8.62 kgs)
Stainless Steel . . . . . . . . . . . . . . . . . . . 28.95 lbs (13.13 kgs)
Maximum Air Inlet Pressure . . . . . . 120 psig (8.3 bar)
Maximum Material Inlet Pressure . 10 psig (0.69 bar)
Maximum Outlet Pressure . . . . . . . 120 psig (8.3 bar)
Maximum Flow Rate
(flooded inlet)
Maximum Particle Size . . . . . . . . . . . 1/8" dia. (3.2 mm)
Dimensional Data . . . . . . . . . . . . . . . . . see page 9 and 10
Noise Level @ 70 psig, 60 cpm
 Tested with 873275 muffler installed.
 The pump sound pressure levels published here have been updated to an Equivalent Contin-
uous Sound Level (LA
) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four
eq
microphone locations.
GENERAL DESCRIPTION
The Bink's Diaphragm Pump offers high volume delivery even
at low air pressure. Bink's pumps feature stall resistant design,
modular air motor / fluid sections.
Air operated double diaphragm pumps utilize a pressure
differential in the air chambers to alternately create suction
and positive fluid pressure in the fluid chambers, Ball checks
ensure a positive flow of fluid. Pump cycling will begin as air
pressure is applied and it will continue to pump and keep up
with the demand. It will build and maintain line pressure and
will stop cycling once maximum line pressure is reached (dis-
pensing device closed) and will resume pumping as needed.
CCN 99866683
1" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
OPERATING OR SERVICING THIS EQUIPMENT.
Description Chart"
Double Diaphragm
Description Chart"
. . . 35 gpm (133 lpm)
. . 64.5 dB(A)
U.S.A. / Canada Customer Service
195 Internationale Blvd
Glendale Heights, IL 60139
Tel. 630-237-5000
Fax. 630-237-5011
1'' DIAPHRAGM PUMP
MODEL DESCRIPTION CHART
FLUID CAP / MANIFOLD MATERIAL, THREADS
0 - Aluminum, N.P.T.F. - 1
1 - Aluminum, B.S.P.
2 - Stainless Steel, N.P.T.F. - 1
3 - Stainless Steel, B.S.P.
CENTER BODY MATERIAL
SEAT MATERIAL
BALL MATERIAL
DIAPHRAGM MATERIAL
81882X
RELEASED:
8-20-99
REVISED:
11-9-18
(REV: K)
81882X
ALUMINUM PUMP
STAINLESS STEEL
PUMP
Figure 1
81882
- Aluminum
- 316 Stainless Steel
- Stainless Steel
- PTFE (Optional kit)
®
- PTFE / Santoprene
Toll Free Customer Service
and Technical Support
800-992-4657
Toll Free Fax
888-246-5732
X

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Summary of Contents for Binks 81882 Series

  • Page 1 OPERATOR’S MANUAL 81882X INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE RELEASED: 8-20-99 REVISED: 11-9-18 (REV: K) 1” DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS 81882X 1’’...

  • Page 2: Operating And Safety Precautions

    Keep containers closed when not in use. CAUTION Use only genuine Binks replacement parts to assure compatible pressure rating and longest service life. WARNING PUMP EXHAUST may contain ontaminants. Can cause severe injury. Pipe exhaust away from work area Hazards or unsafe practices which could and personnel.

  • Page 3: Air And Lube Requirements

    AIR AND LUBE REQUIREMENTS FLUID SECTION DISASSEMBLY EXCESSIVE AIR PRESSURE. Can cause per- 1. Remove (16) manifolds for aluminum pump and (60, 61) WARNING sonal injury, pump damage or property damage. inlet and outlet manifold for stainless steel pump. A filter capable of filtering out particles larger than 50 2.
  • Page 4 PARTS LIST /81882X FLUID SECTION FLUID SECTION SERVICE KITS 862020 Diaphragms Kits include: Items 7 and 8 Diaphragms, plus “O” ring items: 2, 3, 19 and Key-Lube grease packet.  Items # 19 862025 Ball and Seat Repair Kits include: □...
  • Page 5 PARTS LIST / 818820, 818821 FLUID SECTION ASSEMBLY TORQUE REQUIREMENTS COLOR CODE NOTE: DO NOT OVERTIGHTEN FASTENERS. Material Diaphragm Ball Color Color ALL FASTENERS ARE METRIC. Santoprene® Green (14) Bolt, 25 - 30 ft lbs (33.9 - 40.7 Nm), apply Loctite 271 to threads. (26) Bolts and (29) Nuts, 120 - 140 in.
  • Page 6 PARTS LIST / 818822, 818823 FLUID SECTION FOR THE AIR MOTOR SECTION SEE PAGES 7 AND 8 Air Inlet 1’’ OUTLET Fluid Side Side 1’’ INLET Torque Sequence Cross Section View of Diaphragms Figure 3 ASSEMBLY TORQUE REQUIREMENTS COLOR CODE NOTE: DO NOT OVERTIGHTEN FASTENERS.

  • Page 7: Air Motor Section Service

    PARTS LIST / 81882X AIR MOTOR SECTION  Indicates parts included in 862003 Air Section Service Kit. SERVICE KIT NOTE: Service Kit 862003 is a general repair kit for all 1” and larger Bink’s diaphragm pump air motors. It contains extra “O” Rings and other- parts that may not be needed to service this model.
  • Page 8 PARTS LIST / 81882X AIR MOTOR SECTION IMPORTANT BE CERTAIN TO ORIENT (115) SPACER LEGS AWAY FROM BLOCKING INTERNAL PORTS WHEN REASSEMBLING AIR SECTION. MAJOR VALVE See cross section detail, gure 5. Figure 4 195A 195A 195B PILOT VALVE MAJOR VALVE CROSS SECTION DETAIL 109 110 112 114 111 116 LUBRICATION / SEALANTS...

  • Page 9: Troubleshooting

    TROUBLE SHOOTING Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow. Check for diaphragm rupture. Check air supply. Check tightness of diaphragm nut. Check for plugged outlet hose. Check for kinked (restrictive) outlet material hose. Air bubbles in product discharge. Check for kinked (restrictive) or collapsed inlet material Check connections of suction plumbing.
  • Page 10 DIMENSIONAL DATA - 818822, 818823 (Dimensions shown are for reference only, they are displayed in inches and millimeters (mm). 8-9/16” Material Outlet 8” (203 mm) (217.5 mm) 1 - 11 1/2 NPTF -1 (818822) 1 - 11 BSP (818823) Outlet 12-7/16”...
  • Page 11 81882X (en) Page 11 of 12...
  • Page 12 PN 876007 Page 12 of 12 81882X (en)

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