Binks E2-7 Service Manual
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Binks E2-7 Service Manual

Electric drive pump
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Service Manual
EN
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
77-3245 R1.0
E2-7
Electric Drive Pump
• 104199
• 104198
• 104197
OPERATOR OF THE EQUIPMENT.
(EU Model)
(USA Model)
(Japan Model)
www.carlisleft.com

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  • Page 1 Service Manual E2-7 Electric Drive Pump (EU Model) • 104199 • 104198 (USA Model) (Japan Model) • 104197 IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT. 77-3245 R1.0 www.carlisleft.com...

  • Page 2: Eu Declaration Of Conformity

    Electric Pump E2, E4, EV2 Product Description / Object of Declaration: This Product is designed for use with: Solvent and Water based materials Suitable for use in hazardous area: Zone 1 Protection Level: II 2 G X IIB T4 (Pump) II 2 G Exd/Exde IIB T4 IP55 (Motor) CE0722 II 2 GD ck T4 (Gearbox) Element Materials Technology (0891)
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.

  • Page 4: Specification

    Pressure when used in 'Smart Mode' (Closed Loop Pressure Mode) Reduce Maximum working pressure by 2 bar [29 psi] when using in Open Loop Flow Mode e.g. E2-7 Maximum Set Pressure of 18 bar to operate Pump on a 24/7 basis 77-3245 R1.0 4/36 www.carlisleft.com...

  • Page 5: Dimensions And Mounting Details

    DIMENSIONS AND MOUNTING DETAILS M6 HEX. Head screw for pump earth grounding; the Pump Frame must be wired to a suitable earth ground to ensure that there is no possibility of static build up. 77-3245 R1.0 5/36 www.carlisleft.com...

  • Page 6: Installation

    INSTALLATION The Pump Units are designed for location in Zone 1 Hazardous areas, ATEX Category 2. Electrical connections must be in accordance with Local Regulations for installation in Hazardous Areas. It is recommended that a Local Control Box is positioned in close proximity to the pump, as a convenient local Start / Stop facility and Junction box.
  • Page 7 INSTALLATION Electric Motor The motor must be wired to provide a clockwise direction of the cam. Electric Motors for hazardous areas are specially designed to comply with official regulations concerning the risk of explosion. If improperly used, badly connected, or altered no matter how minor, their reliability could be in doubt. Standards relating to the connection and use of electrical apparatus in hazardous areas must be taken into consideration.
  • Page 8 INSTALLATION Attach suitable flexible hoses to the inlet and outlet connections. e.g., Suction - Ø20 - 25 I.D. [-1 to 10 bar working pressure] Outlet - Ø15 - 25 I.D. [20 bar working pressure] Ensure adequate air space around the Pump for maintenance and electric motor cooling requirements. Check that the oil plug on top of Gearbox has been replaced with the correct venting plug.

  • Page 9: System Operation

    SYSTEM OPERATION Before starting:- Ensure all electrical and mechanical connections are correctly made. All required interlocks are tested and operational. Suitable material for pumping is available at the suction hose. The outlet connection is not blocked or isolated by any valves. Check the gearbox oil level, please note the the gearbox is supplied with life lubricant and does not need any maintenance.

  • Page 10: Parts List

    PARTS LIST Pump Assembly ITEM PART NUMBER DESCRIPTION REMARKS E2-7 194864 MECHANICAL ASSY 0.37 ATEX MOTOR/GEARBOX EU MODEL 194865 ASSY ATEX MOTOR/GEARBOX USA MODEL 195605 ASSY USA MODEL 195588 GEARBOX WITH 56C INPUT JAPAN MODEL 194947 GEARBOX WITH IEC 71 INPUT...
  • Page 11 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3245 R1.0 11/36 www.carlisleft.com...
  • Page 12 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3245 R1.0 12/36 www.carlisleft.com...

  • Page 13: Mechanical Assembly

    PARTS LIST Mechanical Assembly 194864 ITEM PART NUMBER DESCRIPTION REMARKS 160524 CARRIAGE SPRING 163144 HEX NUT 163161 NYLOC NUT 163921 CAP HEAD SCREW (ST ST) x 25 164471 CAP HEAD SCREW x 20 165044 SPRING WASHER (ST ST) 165100 SPRING WASHER 165108 SPRING WASHER (ST ST) 165123...
  • Page 14 Parts list continued. ITEM PART NUMBER DESCRIPTION REMARKS 194870 MAIN BODY MACHINING 192860 MOUNTING FRAME 192869 LINEAR SPRING PIN 192870 GREASE BULKHEAD 192872 LINEAR BEARING ROD 192875 DRIVE SHAFT COUPLING 192878 8 X 7 X 30 192879 LEAK DETECTION HOSE ASSY Ø6 192880 GREASE HOSE...
  • Page 15 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) NOTE: Part No. 60 Grease using 502375 Part No. 63 To be tightened using tool 193120 Part No. 65 To be tightened using tool 193119 Part No. 70 To be pressed into housing using tool 193121 Part No.
  • Page 16 PARTS LIST Bell Housing & Shaft Assemblies 194513 & 194198 ITEM PART NUMBER DESCRIPTION REMARKS 162709 Ø30 x Ø42 x 7 SEAL 163960 CAP HEAD SCREW (ST ST) x 16 165972 CAP HEAD SCREW x 25 167574 BEARING LOCKNUT 1/8" BSPT x 45° 192650 GREASE NIPPLE 192703...
  • Page 17 77-3245 R1.0 17/36 www.carlisleft.com...
  • Page 18 PARTS LIST Mechanical Assembly Carriage Part No. 192849 ITEM PART NUMBER DESCRIPTION REMARKS Ø41 x 1.78 192734 O-RING 163159 PREVAILING TORQUE NUT 165542 CAP HEAD SCREW x 12 Ø46 166156 EXTERNAL CIRCLIP 192392 CAM FOLLOWER Ø47 192661 PUSH IN ELBOW 1/8"...
  • Page 19 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3245 R1.0 19/36 www.carlisleft.com...

  • Page 20: Fluid Section

    PARTS LIST Fluid Section E2 - 7 (194867) ITEM PART NUMBER DESCRIPTION REMARKS 165542 CAP HEAD SCREW (ST ST) x 12 165948 CAP HEAD SCREW (ST ST) x 40 165123 SPRING WASHER (ST ST) 177107 CAP HEAD SCREW x 50 165044 SPRING WASHER (ST ST) 194871...
  • Page 21 GREASE LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) 77-3245 R1.0 21/36 www.carlisleft.com...

  • Page 22: Piston Assembly

    PARTS LIST Piston Assembly 193357 ITEM PART NUMBER DESCRIPTION REMARKS 193181 BALL 0.875 Ø29.9 162745 O-RING - PTFE x 1.78 193189 INLET SEAT Ø23.52 162744 O-RING - PTFE x 1.78 193359 PISTON KEEP Ø29.9 162743 O-RING - PTFE x 1.78 193188 INLET SPRING KEEP 160526...
  • Page 23 PARTS LIST Shaft & Bellows Assembly E2-7 (194872) ITEM PART NUMBER DESCRIPTION REMARKS 192374 RETAINING NUT 192579 KNIFED BELLOWS 194873 BELLOWS SPACER 192628 SHAFT SEAL 194874 PISTON SHAFT 502377 BELLOWS ASSEMBLY SPIGOT TOOL 502382 BELLOWS POSITIONING TOOL TOOL Screw Item No. 135 (assembly spigot) onto the piston shaft (grease spigot with AMGD-010).
  • Page 24 PARTS LIST Manifold & Prv Assembly E2-7 (194899) ITEM PART NUMBER DESCRIPTION REMARKS 194875 INLET MANIFOLD 194876 OUTLET MANIFOLD 1" 192206 SANITARY GASKET - PTFE 192009 SANITARY CLAMP 1&1½ " 1" 194589 EXT. SANITARY ELBOW 1" 194109 SANITARY ELBOW 104167 PRESSURE RELIEF VALVE 77-3245 R1.0...

  • Page 25: General Maintenance

    Maintenance General Maintenance The working life and thus the expected life prior to replacement of parts within a Paint Pump are greatly affected by three main factors: - • Abrasiveness of Fluid Pumped Pump Duty Cycle • Fluid Pressure Output Requirement •...

  • Page 26: Maintenance Schedule

    Maintenance Maintenance schedule Inspection Operation Daily Check for any fluid leakage Check for any excessive mechanical noise Weekly Check for excessive fluid pressure pulsation Check oil level within gearbox While running, apply (502375) grease to cam follower bearings, 8 strokes of a 3 Monthly standard ‘cartridge’...
  • Page 27 Maintenance Gearbox WARNING Wait until the unit has cooled sufficiently after stopping and isolation. Gearbox Every 1000 hours verify the good condition of oil seals and gaskets Maintenance The gearbox is supplied factory fitted with oil and is a service free unit. However if seals start to leak and oil level is reduced, both the affected seal and oil need to be replaced as a general overhaul of the unit.
  • Page 28 Maintenance Motor WARNING Wait until the unit has cooled sufficiently after stopping and isolation. Electric Motors Maintenance of Ex Motors - are reported by EN 60079-17 standard, in particular:- • The electric connections must be correctly locked to avoid resistance-increases, with consequent contact overheating.

  • Page 29: Fault Finding

    Fault Finding Mechanics Symptom Possible Cause Remedy Gearbox Output shaft does not Drive between shafts in the gear unit Return the unit for repair and replace rotate, even though the motor is interrupted gearbox running. Gearbox Oil leaking Defective gasket on gear unit Retighten screws on gear cover.
  • Page 30 Fault Finding Fluid Section Symptom Possible Cause Remedy Air entering the suction Check o-rings and hose hose/manifold connections Worn piston seals Replace piston seals. Pump will not ‘Prime’ Ball checks not seating Inspect, clean and/or replace correctly. balls and seats. No power Check electrical supply Inverter Unit or safety...
  • Page 31 Testing and Lubricating Testing and Lubricating after major overhaul WARNING Testing and Lubricating - Qualified personnel only Connect pump to paint system. Connect electric motor to a suitable electrical supply. Fit the gearbox vent plug. Turn on paint system and set back pressure regulator to zero. Turn the pump on at the local isolation mounted switch.

  • Page 32: Spare Parts List

    SPARE PARTS LIST Recommended Replacement Spare Parts and Kits for E2-7 Pumps KIT No. PART NUMBER DESCRIPTION REMARKS 192850 CONSTANT VELOCITY CAM 193358 PISTON Ø46 192392 CAM FOLLOWER BEARING 192871 LINEAR BEARING 192579 BELLOWS (FLUID SECTION) 250773 FLUID PISTON SEAL KIT ...
  • Page 33 ACCESSORIES PART NUMBER DESCRIPTION REMARKS 192800 SMART CARD 502501 BPR CONTROL BOX 502483 ELECTRICAL PANEL FOR SINGLE PUMP OPERATION Inc. Smart Card 194495 SENSOR MANIFOLD 192547 PRESSURE SENSOR Pressure Feedback 502373 GREASE GUN FOR CAM FOLLOWER (& MAIN BEARINGS) Collet Connector 502375 GREASE FOR CAM FOLLOWER (&...
  • Page 34 ACCESSORIES PART NUMBER DESCRIPTION REMARKS 192450 TORX SECURITY SCREWDRIVER FOR COVER FOC with a New Pump 193119 TOP BEARING LOCKNUT TOOL 193120 BOTTOM BEARING LOCKNUT TOOL 193121 TOP BEARING PRESS TOOL 193122 BOTTOM BEARING PRESS TOOL 502377 BELLOWS ASSEMBLY TOOL 502382 BELLOWS ASSEMBLY SPIGOT 193119...
  • Page 35 NOTES 77-3245 R1.0 35/36 www.carlisleft.com...
  • Page 36 Carlisle Fluid Technologies is a global leader in innovative finishing technologies.Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice. DeVilbiss®, Ransburg®, MS®, BGK®, and Binks® are registered trademarks of Carlisle Fluid Technologies, Inc. © 2020 Carlisle Fluid Technologies,Inc.

This manual is also suitable for:

104199104198104197

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