Fluidwell D Series User Manual

Level monitor with linearization and high / low level alarms, signal input: 0 4-20 ma sensor signal, signal output: one level alarm, options: backlight
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User Manual
D077-A
LEVEL MONITOR
WITH LINEARIZATION AND HIGH / LOW LEVEL ALARMS
Signal input:
(0)4-20 mA sensor signal
Signal output:
one level alarm
Options:
backlight
D-Series - Panel mounted indicators
More info: www.fluidwell.com/dseries

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Summary of Contents for Fluidwell D Series

  • Page 1 User Manual D077-A LEVEL MONITOR WITH LINEARIZATION AND HIGH / LOW LEVEL ALARMS Signal input: (0)4-20 mA sensor signal Signal output: one level alarm Options: backlight D-Series - Panel mounted indicators More info: www.fluidwell.com/dseries...
  • Page 2: Table Of Contents

    User Manual D077-A TABLE OF CONTENTS ABOUT THIS MANUAL......................How to use this manual ....................Use of pictograms ......................Warranty and technical support ..................Model Reference ......................SAFETY ............................ Personal safety ....................... End-user responsibilities....................Potential equipment damage ..................Disposal of electronic waste ................... INTRODUCTION........................
  • Page 3 D077-A User Manual Terminal connectors ....................... 25 6.5.1 Terminals P0-P2: AC power supply - Type PD or PM ............ 25 6.5.2 Terminals R1-R2 (R3): Output..................26 6.5.3 Terminals S1-S2 (S4): level sensor input ............... 27 6.5.4 Terminals P3-P4: DC power supply - Type PX, PD and Type ZB ........27 MAINTENANCE........................
  • Page 4: About This Manual

    ● incorrect functioning of the unit or connected instruments. A note informs you of important information. WARRANTY AND TECHNICAL SUPPORT For warranty and technical support on your Fluidwell products, visit our internet site www.fluidwell.com or contact us at support@fluidwell.com. MODEL REFERENCE Hardware version: 03.04.xx...
  • Page 5: Safety

    D077-A User Manual SAFETY PERSONAL SAFETY ● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy. ● Immediately inform the person responsible for the installation if you disagree with the safety precautions or if you detect errors or danger. END-USER RESPONSIBILITIES ●...
  • Page 6: Introduction

    User Manual D077-A INTRODUCTION SYSTEM DESCRIPTION The level monitor model D077-A is a microprocessor-driven instrument designed to linearize the level sensor output and show the actual level, percentage and height, as well as to generate high and/or low level alarms. Fig. 1: The D077 This manual describes the daily use, configuration and installation of the D077-A with analog...
  • Page 7: Installation Example

    D077-A User Manual Input ● One level sensor with a passive or active (0)4-20mA analog signal output ● Several options are available for powering the sensor. Output ● An external device such as an alarm or a switch can be connected to the D077-A. ●...
  • Page 8: Operation

    User Manual D077-A OPERATION This unit may only be operated by authorized and trained personnel who have read and understood this manual, particularly Section 2: Safety [»5] INTRODUCTION This chapter describes the daily use and operation of the D077-A. For this, the D-Series is equipped with a control panel that provides the operator with various functions, information and operating modes.
  • Page 9: Backlight (Type Zb)

    D077-A User Manual Normally, the display is updated depending on the refresh rate selected in the configuration settings. By pressing any key, the display switches to refreshing the information 8 times per second. After 30 seconds of key inactivity, the display returns to the configured refresh rate. USGAL Fig. 4: Example of display information during process...
  • Page 10: Range Error

    User Manual D077-A 4.5.2 RANGE ERROR When the input value is more than 5% outside the calibrated measurement range, ALARM will be displayed, together with the calibrated value. After pressing the ▲ key, “LO RANGE” or “HI RANGE” will be displayed, indicating the reason for the alarm. 4.5.3 LOW BATTERY When the battery voltage drops, it must be replaced.
  • Page 11: Configuration

    D077-A User Manual CONFIGURATION INTRODUCTION This chapter describes how technicians can use configuration settings to configure the D-Series for optimal functionality. Configuration of the D077-A can be done in SETUP mode, using the front keys. CONFIGURING USING SETUP MODE For an overview of Operating modes, see Section 4.1.1: Operating modes [»8] Changing settings may influence current operation In SETUP mode the unit remains fully operational.
  • Page 12: Changing Configuration Settings

    User Manual D077-A 5.2.3 CHANGING CONFIGURATION SETTINGS A menu item either contains a value (a number with optionally a decimal point and sign, e.g. -123.45) or a selection list (e.g. L – m - USGAL). After a menu item is selected in the SETUP menu, a new value can be programmed by performing the following steps.
  • Page 13: Setup Menu Overview

    D077-A User Manual SETUP MENU OVERVIEW LEVEL DEFAULT UNIT L - m3- kg - lb - GAL - USG - bbl - no unit DECIMALS 0 - 3 0.001 - 999,999 SPAN OFFSET -999,999 to +999,999 HEIGHT DEFAULT UNIT m - mm - cm - mtr - inch - ft - mmwk - mmwc - cmwk - cmwc - mwk - mwc - inwc - ftwc - mbar - bar - psi - no unit 0 - 2 DECIMALS...
  • Page 14: Setup Menu Explanations

    User Manual D077-A SETUP MENU EXPLANATIONS 5.4.1 MENU 1: LEVEL Calculating the Span for Level The Span is used to convert the sensor output current to a level. The basis is the level at 20 mA sensor signal. Two examples are given. Example 1 (no offset) ●...
  • Page 15: Menu 3: Alarm

    D077-A User Manual HEIGHT UNIT Determines the measurement unit for the displayed height. The following units can be selected: m - mm - cm - mtr - inch - ft - mmwk - mmwc - cmwk - cmwc - mwk - mwc - inwc - ftwc - mbar - bar - psi - no unit Changing the measurement unit will have consequences for operator and setup values.
  • Page 16: Menu 5: Power Management

    User Manual D077-A DISPLAY Display backlight is only available with Type ZB. The following functions will affect this optional backlight. BACKLIGHT With this setting, the optional backlight can be turned on or off. BACKLIGHT ALARM If the D077-A generates an alarm, the backlight can be set to change to red.
  • Page 17: Menu 6: Sensor

    D077-A User Manual 5.4.6 MENU 6: SENSOR SENSOR FILTER The analog output signal of a level sensor mirrors the actual process value. This signal is sampled several times per second by the D077-A. Consequently, random and/or fast changes in sensor signal may lead to instable displayed process values.
  • Page 18: Menu 7: Linearization

    User Manual D077-A SENSOR CALIBRATE HIGH The D077 is calibrated in factory using a very accurate current source. In case the sensor signal does not equal 20mA at maximum level, this function is needed to set the input current at maximum level. Be very sure that the offered tuning signal is stable and correct before using it for calibration, since this setting has major influence on the accuracy of the system.
  • Page 19: Menu 8: Others

    D077-A User Manual Example In the following example the span is set at 4250 L and signal is calibrated at 4-20 mA. First reference point 1 The quantity present in the tank is 695.9 L @ 5.60 mA sensor output. This is (5.60 - 4.00) / (20.00 - 4.00) x 100% = 10.00% of full signal.
  • Page 20: Installation

    User Manual D077-A INSTALLATION ● Mounting, electrical installation, start-up and maintenance of this instrument may only be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions. ●...
  • Page 21: Handling The D077-A Enclosure

    D077-A User Manual HANDLING THE D077-A ENCLOSURE 6.2.1 IDENTIFICATION Identification label To identify your D077-A device, all enclosures have a weatherproof identification label placed at the backside of the product. Fig. 9: Example of D0-Series identification label Serial number and year of production The serial number can be reviewed on the identification label, the installation label, or in .
  • Page 22: Mounting The D-Series

    User Manual D077-A 6.3.2 MOUNTING THE D-SERIES The D-Series unit is mounted by placing it in an opening in a panel or cabinet (see Section 6.3.1: ) and securing it. To ensure proper IP or TYPE rating, the panel should Mechanical dimensions [»21] be rigid with a flat surface.
  • Page 23: Electrical Safety

    D077-A User Manual 6.4.1 ELECTRICAL SAFETY First consult the table with limiting environmental conditions and safety parameters in Section 6.1: Installation / environmental conditions [»20] General remarks ● Please note that the D077-A that came with a power module type PM will carry 110V-230V AC when installed.
  • Page 24: Field Wiring Connections

    User Manual D077-A 6.4.3 FIELD WIRING CONNECTIONS ● Do ground the aluminum / stainless steel enclosure properly with a PE wire as indicated to the Protective Earth terminal. It is the responsibility of the installer to install, connect and test the Protective Earth connections in accordance with the local and (inter)national Rules and Regulations.
  • Page 25: Terminal Connectors

    D077-A User Manual Jumper setting External sensor supply voltage 8.2 V DC 12 V DC 24 V DC TERMINAL CONNECTORS Take notice of all safety and precautionary measures indicated in Section 6.4: Electrical and review installation [»22] Section 6.4.3: Field wiring connections [»24] Section 6.4.4: Power before applying any field or power supply wiring.
  • Page 26: Terminals R1-R2 (R3): Output

    User Manual D077-A To power the D077-A a 24 V AC (Type PD) or 115-230 V AC (mains) (Type PM) power supply can be applied. P0 is connected to common ground, connect line (phase) to P1, and neutral (0) to P2. P2 N Type PD: 24 V AC Type...
  • Page 27: Terminals S1-S2 (S4): Level Sensor Input

    D077-A User Manual R2 and R3: Max 2 A @ 250 V AC / 30 V DC R3 R R2 R Device Device R1 Common Fig. 18: Terminals R1-R3: Mechanical relay output (type OR) 6.5.3 TERMINALS S1-S2 (S4): LEVEL SENSOR INPUT The D077-A requires a (0)4-20mA level sensor signal which will be processed 4 times per second with 16 bit accuracy.
  • Page 28 User Manual D077-A Do not connect an AC (P1-P2) and a DC source (P3-P4) at the same time! Optional battery – Type PB With Type PB your product is equipped with a long-life Lithium primary battery. The battery will power the D077 when external power is not available. Page 28 FW_D077-A_M_v0501-01_EN...
  • Page 29: Maintenance

    D077-A User Manual MAINTENANCE GENERAL DIRECTIONS ● Mounting, electrical installation, start-up and maintenance of this instrument may only be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions. ●...
  • Page 30: Battery Replacement

    à plus de 100°C (212°F) ou exposer à l'eau. Primary Lithium Battery - Only replace with Fluidwell recommended battery pack! Pile primaire au lithium - Remplacer uniquement par une pile recommandé par Fluidwell! Fig. 21: Marking battery type PB: Safe area StdLiBAT-021 (SPB02) 7.3.2...
  • Page 31: Disposal Of Batteries

    D077-A User Manual 4. Place the back side cover back on the product and secure it with the four screws. 5. Check that the battery is installed properly by checking that the screen has come on. 6. Reconnect the unplugged field connectors. 7.
  • Page 32: Appendix A - Technical Specification

    User Manual D077-A APPENDIX A - TECHNICAL SPECIFICATION GENERAL DISPLAY Type High intensity reflective numeric and alphanumeric LCD, UV-resistant Digits 7 with height 17mm (0.67”) and 11 with height 8mm (0.31”). Various symbols and measuring units. Dimensions 90 x 40 mm (3.5” x 1.6”) Refresh rate User definable: fast - 1 sec - 3 sec - 15 sec - 30 sec - off Type ZB (option)
  • Page 33: Input

    D077-A User Manual INPUT LEVEL SENSOR Signal type (0)4-20 mA, with signal calibration feature. Type PL min. 4 mA. Accuracy 16 bit. Error < 0.01 mA or ±0.05% FS. Low-level cut-off programmable. Span 0.001 - 999,999 with variable decimal position. Offset -999,999 to +999,999 Update time...
  • Page 34: Appendix B - Troubleshooting

    User Manual D077-A APPENDIX B - TROUBLESHOOTING Table 1 lists and describes how to troubleshoot problems that can occur when installing or operating the D077-A. Table 2 lists internal alarm codes and conditions signaled by a blinking ALARM flag on the display ).
  • Page 35: Appendix C - Legal Information

    EU De cla tio n of Conformi Fluidwell 0 D ‒Series indicators he , February 2022 We, Fluidwell BV, declare under our s e ol respons ibility that the 0 D ‒Series indicators are de igne d and will operate conform the following applicable European...
  • Page 36 User Manual D077-A LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE: DATE: LEVEL UNIT DECIMALS SPAN OFFSET HEIGHT UNIT DECIMALS SPAN 1600 OFFSET ALARM EMPTY default ALARM LOW ALARM HIGH DELAY ALARM LOW DELAY ALARM HIGH ALARM OUTPUT both DISPLAY FUNCTION height SET ALARM operator...
  • Page 37 D077-A User Manual LINEARIZATION % / M-FACTOR 1 0.0 Hz 1.000000 % / M-FACTOR 2 0.0 Hz 1.000000 % / M-FACTOR 3 0.0 Hz 1.000000 % / M-FACTOR 4 0.0 Hz 1.000000 % / M-FACTOR 5 0.0 Hz 1.000000 % / M-FACTOR 6 0.0 Hz 1.000000 % / M-FACTOR 7...
  • Page 38 User Manual D077-A NOTES Page 38 FW_D077-A_M_v0501-01_EN...
  • Page 39 D077-A User Manual FW_D077-A_M_v0501-01_EN Page 39...
  • Page 40 Fluidwell bv P.O. Box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives the Netherlands the Netherlands © Copyright 2024 - FW_D077-A_M_v0501-01_EN...

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