Fluidwell D Series User Manual

Flow rate indicator / totalizer with linearization and scaled pulse output
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User Manual
D016-P
FLOW RATE INDICATOR / TOTALIZER
WITH LINEARIZATION AND SCALED PULSE OUTPUT
Signal input:
pulse, NAMUR or coil flowmeter signal
Signal output:
one scaled pulse reflecting total
Options:
backlight
D-Series - Panel mounted indicators
More info: www.fluidwell.com/dseries

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Summary of Contents for Fluidwell D Series

  • Page 1 User Manual D016-P FLOW RATE INDICATOR / TOTALIZER WITH LINEARIZATION AND SCALED PULSE OUTPUT Signal input: pulse, NAMUR or coil flowmeter signal Signal output: one scaled pulse reflecting total Options: backlight D-Series - Panel mounted indicators More info: www.fluidwell.com/dseries...
  • Page 2: Table Of Contents

    User Manual D016-P TABLE OF CONTENTS ABOUT THIS MANUAL......................How to use this manual ....................Use of pictograms ......................Warranty and technical support ..................Model Reference ......................SAFETY ............................ Personal safety ....................... End-user responsibilities....................Potential equipment damage ..................Disposal of electronic waste ................... INTRODUCTION........................
  • Page 3 D016-P User Manual MAINTENANCE........................31 General directions......................31 Instructions for repair ...................... 31 Battery replacement......................32 7.3.1 Safety instructions ......................32 7.3.2 Battery replacement procedure ..................32 7.3.3 Disposal of batteries ....................... 33 APPENDIX A - TECHNICAL SPECIFICATION ................34 General ...........................
  • Page 4: About This Manual

    ● incorrect functioning of the unit or connected instruments. A note informs you of important information. WARRANTY AND TECHNICAL SUPPORT For warranty and technical support on your Fluidwell products, visit our internet site www.fluidwell.com or contact us at support@fluidwell.com. MODEL REFERENCE Hardware version: 03.04.xx...
  • Page 5: Safety

    D016-P User Manual SAFETY PERSONAL SAFETY ● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy. ● Immediately inform the person responsible for the installation if you disagree with the safety precautions or if you detect errors or danger. END-USER RESPONSIBILITIES ●...
  • Page 6: Introduction

    User Manual D016-P INTRODUCTION SYSTEM DESCRIPTION The flow rate indicator / totalizer model D016-P is a microprocessor-driven instrument designed to linearize the flowmeter’s flow curve and to show the current flow rate, resettable total and non- resettable accumulated total, as well as to generate a scaled pulse according to the accumulated total.
  • Page 7: Installation Example

    D016-P User Manual Input ● One flowmeter with a passive or active pulse, NAMUR or coil signal output ● Several options are available for powering the sensor. Output ● A scalable pulse output is available from the D016-P, reflecting the passing of a programmable quantity.
  • Page 8: Operation

    User Manual D016-P OPERATION This unit may only be operated by authorized and trained personnel who have read and understood this manual, particularly Section 2: Safety [»5] INTRODUCTION This chapter describes the daily use and operation of the D016-P. For this, the D-Series is equipped with a control panel that provides the operator with various functions, information and operating modes.
  • Page 9: Backlight (Type Zb)

    D016-P User Manual Normally, the display is updated depending on the refresh rate selected in the configuration settings. By pressing any key, the display switches to refreshing the information 8 times per second. After 30 seconds of key inactivity, the display returns to the configured refresh rate. TOTAL RATE Fig. 4:...
  • Page 10: Internal Error

    User Manual D016-P 4.4.2 INTERNAL ERROR When an internal error occurs, “ALARM” will be displayed. Press the SELECT key several times to display the 4-digit error code. Consult for more information. Section B: Troubleshooting [»36] Page 10 FW_D016-P_M_v0501-01_EN...
  • Page 11: Configuration

    D016-P User Manual CONFIGURATION INTRODUCTION This chapter describes how technicians can use configuration settings to configure the D-Series for optimal functionality. Configuration of the D016-P can be done in SETUP mode, using the front keys. CONFIGURING USING SETUP MODE For an overview of Operating modes, see Section 4.1.1: Operating modes [»8] Changing settings may influence current operation In SETUP mode the unit remains fully operational.
  • Page 12: Changing Configuration Settings

    User Manual D016-P 5.2.3 CHANGING CONFIGURATION SETTINGS A menu item either contains a value (a number with optionally a decimal point and sign, e.g. -123.45) or a selection list (e.g. L – m - USGAL). After a menu item is selected in the SETUP menu, a new value can be programmed by performing the following steps.
  • Page 13: Setup Menu Overview

    D016-P User Manual SETUP MENU OVERVIEW TOTAL DEFAULT UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit DECIMALS 0 - 3 0.000010 - 9,999,999 K-FACTOR DECIMALS K-FACTOR 0 - 6 FLOW RATE DEFAULT UNIT mL - L - m3 - mg - g - kg - ton - GAL - bbl - lb - cf - REV -...
  • Page 14: Setup Menu Explanations

    User Manual D016-P SETUP MENU EXPLANATIONS 5.4.1 MENU 1: TOTAL Calculating the K-factor for Total The K-factor is used to convert the flowmeter pulse frequency to a quantity. Two examples are given. Example 1 ● The flowmeter generates 2.4813 pulses per liter. ●...
  • Page 15 D016-P User Manual ● A cubic meter equals 1000 liters, thus the flowmeter generates 2,481.3 pulses per m3. ● Enter the K-factor as 248130 at and 2 at 2.4: FLOW RATE > K-FACTOR 2.5: FLOW RATE > DECIMALS K- FACTOR Example 2 ●...
  • Page 16: Menu 3: Display

    User Manual D016-P 5.4.3 MENU 3: DISPLAY DISPLAY FUNCTION Determines which information is shown on the main screen. Total: Total is displayed with the large 17 mm (0.67”) digits; Flow rate ● is displayed with the smaller 8 mm (0.31”) digits simultaneously. Flow rate: Only Flow rate is displayed with the large 17 mm (0.67”) ●...
  • Page 17: Menu 5: Flowmeter

    D016-P User Manual 5.4.5 MENU 5: FLOWMETER FLOWMETER SIGNAL Selects the type of input sensor pickup / signal. The D016-P can process several types of input signal. The settings with LP are used to apply a built-in low-pass filter. FLOWMETER SELECTION CHARACTERISTICS TYPE OF SIGNAL EXPLANATION RESISTANCE...
  • Page 18 User Manual D016-P K-Factor KF0=51.64178 MF1=0.691300 KF1=35.7 @ 64Hz. KF2=47.5 @ 93Hz. MF2=0.919798 MF3=1.041792 KF3=53.8 @ 161Hz. KF4=49.2 @ 336Hz. MF4=0.952717 KF5=52.9 @ 514Hz. MF5=1.024364 51.6 35.7 Frequency 64 93 10,000 Fig. 7: Example of K-Factors and linearization points When a new frequency is measured, the corresponding Meter Factor is calculated by interpolating between the linearization points.
  • Page 19: Menu 7: Pulse Output

    D016-P User Manual LINEARIZATION DECIMALS Determines the number of decimals for the frequency entered at FREQUENCY . The following can be selected: 6.1..8: LINEARIZATION > FREQ. / M-FACTOR 1..8 00000 – 1111.1 – 222.22 – 33.333 5.4.7 MENU 7: PULSE OUTPUT PULSE OUTPUT PULSE WIDTH The pulse width determines the time that the output will be active, that...
  • Page 20: Installation

    User Manual D016-P INSTALLATION ● Mounting, electrical installation, start-up and maintenance of this instrument may only be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions. ●...
  • Page 21: Handling The D016-P Enclosure

    D016-P User Manual HANDLING THE D016-P ENCLOSURE 6.2.1 IDENTIFICATION Identification label To identify your D016-P device, all enclosures have a weatherproof identification label placed at the backside of the product. Fig. 8: Example of D0-Series identification label Serial number and year of production The serial number can be reviewed on the identification label, the installation label, or in .
  • Page 22: Mounting The D-Series

    User Manual D016-P 6.3.2 MOUNTING THE D-SERIES The D-Series unit is mounted by placing it in an opening in a panel or cabinet (see Section 6.3.1: ) and securing it. To ensure proper IP or TYPE rating, the panel should Mechanical dimensions [»21] be rigid with a flat surface.
  • Page 23: Electrical Safety

    D016-P User Manual 6.4.1 ELECTRICAL SAFETY First consult the table with limiting environmental conditions and safety parameters in Section 6.1: Installation / environmental conditions [»20] General remarks ● Please note that the D016-P that came with a power module type PM will carry 110V-230V AC when installed.
  • Page 24: Field Wiring Connections

    User Manual D016-P 6.4.3 FIELD WIRING CONNECTIONS ● Do ground the aluminum / stainless steel enclosure properly with a PE wire as indicated to the Protective Earth terminal. It is the responsibility of the installer to install, connect and test the Protective Earth connections in accordance with the local and (inter)national Rules and Regulations.
  • Page 25: Terminal Connectors

    D016-P User Manual 8.2 V DC 12 V DC V - 1 V DC (~24 V DC) Fig. 12: Jumper positions sensor supply voltage selection (Type PD or PM) Jumper setting External sensor supply voltage 8.2 V DC 12 V DC 24 V DC TERMINAL CONNECTORS Take notice of all safety and precautionary measures indicated in...
  • Page 26: Terminals R1-R2 (R3): Output

    User Manual D016-P Optional battery – Type PB With Type PB your product is equipped with a long-life Lithium primary battery. The battery will power the D016 when external power is not available. To power the D016-P a 24 V AC (Type PD) or 115-230 V AC (mains) (Type PM) power supply can be applied.
  • Page 27: Terminals S1-S2: Flowmeter Input And S3-S4: Sensor Power Supply

    D016-P User Manual R2 and R3: Max 2 A @ 250 V AC / 30 V DC R3 R R2 R Device Device R1 Common Fig. 17: Terminals R1-R3: Mechanical relay output (type OR) 6.5.3 TERMINALS S1-S2: FLOWMETER INPUT AND S3-S4: SENSOR POWER SUPPLY Three basic types of flowmeter signals can be connected to the D016-P: pulse, active pulse or coil.
  • Page 28 User Manual D016-P The D016-P is suitable for use with flowmeters with an NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2 V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency ( SETUP 5.1: FLOWMETER >...
  • Page 29: Terminals P3-P4: Dc Power Supply - Type Px, Pd And Type Zb

    D016-P User Manual Namur The D016-P is suitable for use with flowmeters with a NAMUR signal. Type PD or PM can power the sensor per terminal S4 (see Section 6.4.5: Sensor supply [»24] Type PD, PM: ensor supply NAMUR S2 Signal Shield 820 Ω...
  • Page 30 User Manual D016-P Optional battery – Type PB With Type PB your product is equipped with a long-life Lithium primary battery. The battery will power the D016 when external power is not available. Page 30 FW_D016-P_M_v0501-01_EN...
  • Page 31: Maintenance

    D016-P User Manual MAINTENANCE GENERAL DIRECTIONS ● Mounting, electrical installation, start-up and maintenance of this instrument may only be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions. ●...
  • Page 32: Battery Replacement

    à plus de 100°C (212°F) ou exposer à l'eau. Primary Lithium Battery - Only replace with Fluidwell recommended battery pack! Pile primaire au lithium - Remplacer uniquement par une pile recommandé par Fluidwell! Fig. 25: Marking battery type PB: Safe area StdLiBAT-021 (SPB02) 7.3.2...
  • Page 33: Disposal Of Batteries

    D016-P User Manual 4. Place the back side cover back on the product and secure it with the four screws. 5. Check that the battery is installed properly by checking that the screen has come on. 6. Reconnect the unplugged field connectors. 7.
  • Page 34: Appendix A - Technical Specification

    User Manual D016-P APPENDIX A - TECHNICAL SPECIFICATION GENERAL DISPLAY Type High intensity reflective numeric and alphanumeric LCD, UV-resistant Digits 7 with height 17mm (0.67”) and 11 with height 8mm (0.31”). Various symbols and measuring units. Dimensions 90 x 40 mm (3.5” x 1.6”) Refresh rate User definable: fast - 1 sec - 3 sec - 15 sec - 30 sec - off Type ZB (option)
  • Page 35: Input

    D016-P User Manual DIRECTIVES AND STANDARDS EN/BS 61000-6-2 EN/BS 61000-6-3 EN/BS 61326-1 Low Voltage EN/BS 61010-1 RoHS EN/BS 50581 EN/BS IEC 63000 IP & NEMA EN/BS 60529 NEMA 250 Note See the applicable Declaration of Conformity or product certificate for specific revisions and publication dates of applicable standards.
  • Page 36: Appendix B - Troubleshooting

    User Manual D016-P APPENDIX B - TROUBLESHOOTING Table 1 lists and describes how to troubleshoot problems that can occur when installing or operating the D016-P. Table 2 lists internal alarm codes and conditions signaled by a blinking ALARM flag on the display ).
  • Page 37: Appendix C - Legal Information

    EU De cla tio n of Conformi Fluidwell 0 D ‒Series indicators he , February 2022 We, Fluidwell BV, declare under our s e ol respons ibility that the 0 D ‒Series indicators are de igne d and will operate conform the following applicable European...
  • Page 38 User Manual D016-P LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE: DATE: TOTAL UNIT DECIMALS K-FACTOR DECIMALS K-FACTOR FLOW RATE UNIT TIME UNIT DECIMALS K-FACTOR DECIMALS K-FACTOR CALCULATION CUT-OFF DISPLAY FUNCTION total BACKLIGHT BACKLIGHT BRIGHTNESS POWER MANAGEMENT LCD UPDATE 1 sec BATTERY MODE operational FLOWMETER...
  • Page 39 D016-P User Manual OTHERS TYPE / MODEL D016-P SOFTWARE VERSION 03.xx.xx SERIAL NUMBER xxxxxxx PASS CODE 0000 TAG NUMBER 0000000 FW_D016-P_M_v0501-01_EN Page 39...
  • Page 40 Fluidwell bv P.O. Box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives the Netherlands the Netherlands © Copyright 2024 - FW_D016-P_M_v0501-01_EN...

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