Fluidwell D Series Manual

Flowrate indicator/ totalizer
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D012-P
F
I
/ T
LOWRATE
NDICATOR
OTALIZER
Signal input flowmeter: pulse, Namur and coil
Fluidwell D-Series Indicators - The better alternative for DIN panel mount indicators

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Summary of Contents for Fluidwell D Series

  • Page 1 D012-P LOWRATE NDICATOR OTALIZER Signal input flowmeter: pulse, Namur and coil Fluidwell D-Series Indicators - The better alternative for DIN panel mount indicators...
  • Page 2 User manual D012-P Flowrate Indicator / Totalizer Health and Safety Information Caution: The D012-P must only be installed, operated and maintained by competent personnel that received proper training on regular basis, including instructions on the various types of protection and installation practices, relevant rules and regulations, and the general principles of area classification.
  • Page 3: Read Me First

    D012-P Flowrate Indicator / Totalizer. Information in this manual is subject to change without prior notice. Fluidwell bv is not responsible for mistakes in this material or for incidental damage caused as a direct or indirect result of the delivery, performance or use of this material.
  • Page 4: Table Of Contents

    User manual D012-P Flowrate Indicator / Totalizer How To Read This Manual Caution: • Before operating, configuring, opening or installing the D012-P you are expected to have read and understood all relevant sections in this manual. • Before operation the D012-P MUST be installed in compliance with the installation instructions as described in "Installation Instructions"...
  • Page 5 Contents Read Me First! About This Guide ............iii Prerequisites.
  • Page 6 User manual D012-P Flowrate Indicator / Totalizer 1 – C ONTENTS Modes of Operation ............19 Overview of Setup Functions and Settings .
  • Page 7: Chapter 1: "Introduction

    Introduction CHAPTER System Description of the D012-P Functions and Features The Flowrate Indicator / Totalizer model D012-P is a microprocessor controlled device for display the actual flowrate, total and accumulated total. The D012-P has been designed with a focus on: •...
  • Page 8: Configuration Of The D012-P

    User manual D012-P Flowrate Indicator / Totalizer 1 – I NTRODUCTION Configuration of the D012-P "Available D012-P configurations" on page 3 shows that this unit is available in various hardware configurations to support a wide range of applications. Other models of this type have other configurations.
  • Page 9: Available D012-P Configurations

    User manual D012-P Flowrate Indicator / Totalizer – 1 NTRODUCTION Available D012-P configurations Your D012-P model is available in a number of hardwired configuration options. A product label on the back side of the unit identifies which configuration options are included in your D012-P.
  • Page 10 User manual D012-P Flowrate Indicator / Totalizer 1 – I NTRODUCTION This page has been left blank intentionally. FW-D012-P-MAN-EN-V0102_02...
  • Page 11: Chapter 2: "Specifications Of The D012-P

    Specifications of the D012-P CHAPTER General specifications Display Type High intensity reflective numeric and alphanumeric LCD, UV- resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31")digits. Various symbols and measuring units. Refresh rate User definable: fast - 1 sec - 3 sec - 15 sec - 30 sec - off. Option ZB Transflective LCD with bi-color LED backlight;...
  • Page 12: Sensor Excitation

    User manual D012-P Flowrate Indicator / Totalizer 2 – S D012-P PECIFICATIONS OF THE Sensor excitation Sensor exitation specifications relate to the power supply type. Type PB / PX 3V DC for pulse signals and 1.2V DC for coil pick-up. Note: To prevent battery drainage only use for pulse sensors with a very low power consumption such as...
  • Page 13: Operational

    User manual D012-P Flowrate Indicator / Totalizer D012-P – 2 PECIFICATIONS OF THE Operational Operator functions Displayed functions • total and / or flowrate • total and accumulated total Note: Total can be reset to zero by pressing the CLEAR-key twice. Total Units L, m3, GAL, KG, lb, bbl - no units...
  • Page 14: Chapter 3: "Installation Instructions

    Installation Instructions CHAPTER Note: This section describes various hardware configurations of the D012-P. Your particular model of the D012-P may not support all configuration options described. Mechanical Installation Figure 3: Mechanical mounting precautions To extend life of your unit: • Mount the D012-P on a solid base to avoid vibrations. •...
  • Page 15: Electrical Installation - General

    User manual D012-P Flowrate Indicator / Totalizer – 3 NSTALLATION NSTRUCTIONS Electrical installation – general Overview of Terminal Connectors To gain access to the connectors open the panel containing the D012-P. You now see the battery cover with the battery and the connectors at the back side of the display unit as shown below. The actual number and size of connectors depends on your particular model.
  • Page 16: Power Supply Wiring

    User manual D012-P Flowrate Indicator / Totalizer 3 – I NSTALLATION NSTRUCTIONS Figure 7: Voltage switch positions 8.2V Connector Types and Wiring Sizes The following connector types are fitted. Wires are connected using a flat head screw driver: Classic COMBICON A screw connector with 5.08mm pitch, suitable for 0.2—2.5mm2 or AWG 24—12 wire.
  • Page 17 User manual D012-P Flowrate Indicator / Totalizer 3 – I NSTALLATION NSTRUCTION Power wiring type PX Connect the “-”, GND or “0V” wire of your external power supply to pin P3. Connect the “+” wire to pin P4. Figure 8: Power wiring type PX D012-P 8-30Vdc With power wiring type PX pin S4 offers 8.2V to power a device in the field...
  • Page 18: Backlight

    User manual D012-P Flowrate Indicator / Totalizer 3 – I NSTALLATION NSTRUCTIONS Power wiring type PM Power wiring type PM Type PM is a galvanically isolated high power switching power supply, converting 115–230Vac mains (50/60Hz) to power the D012-P, the backlight (option) and provides up to 24V sensor supply to the field.
  • Page 19: I/O Wiring Options

    User manual D012-P Flowrate Indicator / Totalizer – 3 NSTALLATION NSTRUCTIONS I/O wiring options Flowrate Indicator / Totalizer Input Wiring Options Type P Below flowmeter signal types can be connected to the D012-P. The screen of the signal wire must be connected to the common ground if not earthed at the sensor itself.
  • Page 20 User manual D012-P Flowrate Indicator / Totalizer 3 – I NSTALLATION NSTRUCTIONS Pulse-signal NPN / NPN-LP The D012-P is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency.
  • Page 21 User manual D012-P Flowrate Indicator / Totalizer – 3 NSTALLATION NSTRUCTIONS Reed Switch The D012-P is suitable for use with flowmeters which have a reed switch output signal. For reliable pulse detection a low-pass signal noise filter can be applied, which limits the pulse bounce.
  • Page 22 User manual D012-P Flowrate Indicator / Totalizer 3 – I NSTALLATION NSTRUCTIONS Active Input Signal The D012-P is suitable for use with flowmeters which actively provide an output signal. The active output based flowmeter can be powered externally or via the 8.2/12/24Vdc sensor power terminal, provided with power supply PD and PM.
  • Page 23: Chapter 4: "Configuring The D012-P

    Configuring the D012-P CHAPTER General The D012-P has three buttons and four modes of operation, one of which is “off”. The active modes are displayed by status indicators. Configuration of the D012-P is possible via the Setup and Program modes, which are indicated by PROGRAM SETUP Warning:...
  • Page 24: Quick Reference Menu

    User manual D012-P Flowrate Indicator / Totalizer 4 – C D012-P ONFIGURING THE Quick Reference Menu Shelf mode Mode to deactivate the unit for storage. The unit is switched off. Press SELECT twice to switch the unit on and perform a self test. Operator mode Setup mode Program mode...
  • Page 25: Modes Of Operation

    User manual D012-P Flowrate Indicator / Totalizer D012-P – 4 ONFIGURING THE Modes of Operation Shelf Mode In Shelf mode the D012-P shuts down and can be shelved, stored or transported without draining the battery. All settings in EEPROM remain stored, even when the battery is removed. To wake the unit up press the center button ( /) twice to bring it in Operator mode.
  • Page 26 User manual D012-P Flowrate Indicator / Totalizer 4 – C D012-P ONFIGURING THE Program Mode In Program mode you can change the properties (value or setting) of a selected Function item. Warning: Not understanding the effect of your changes can cause unexpected system responses, resulting in process inefficiency, product spilling and downtime.
  • Page 27: Overview Of Setup Functions And Settings

    User manual D012-P Flowrate Indicator / Totalizer D012-P – 4 ONFIGURING THE Overview of Setup Functions and Settings & ETUP FUNCTION SETTINGS DEFAULT VALUE 1 – T OTAL 11 Units 3, GAL, KG, NO UNITS 12 Decimals 0000000 - 111111.1 - 22222.22 - 3333.333 13 K-factor 0.000010 - 9,999,999 14 Decimal K-factor...
  • Page 28: The D012-P Setup Functions Explained

    User manual D012-P Flowrate Indicator / Totalizer 4 – C D012-P ONFIGURING THE The D012-P Setup Functions Explained Warning: Disconnect the D012-P from the process before modifying setup items: Changes to setup items take immediate effect! 1 — T ETUP OTAL Below setup items determine the calculation and visualisation of the total volume.
  • Page 29: Flowrate

    User manual D012-P Flowrate Indicator / Totalizer D012-P – 4 ONFIGURING THE SETUP Decimal K-factor Decimal Span determines the number of decimals for 13 "K-factor". The following can be SETUP selected: 0 - 1 - 2 - 3 - 4 - 5 - 6 Caution: •...
  • Page 30: Display

    User manual D012-P Flowrate Indicator / Totalizer 4 – C D012-P ONFIGURING THE SETUP Decimals K-factor Decimals K-factor determines the number of decimals for 24 "K-factor". The following can SETUP be selected: 0 - 1 - 2 - 3 - 4 - 5 - 6 Caution: •...
  • Page 31: Power Management

    User manual D012-P Flowrate Indicator / Totalizer D012-P – 4 ONFIGURING THE SETUP Brightness Brightness determines the intensity of the optionally supplied LED backlight. If no backlight has been supplied this setting has no impact. The following can be selected (from dark to bright): 1 - 2 - 3 - 4 - 5 4 —...
  • Page 32: Others

    User manual D012-P Flowrate Indicator / Totalizer 4 – C D012-P ONFIGURING THE 6 — O ETUP THERS Below setup items identify the characteristics, location and accessibility of your D012-P. Below information may be requested when you call for support or maintenance –e.g. in the case of a serious breakdown–...
  • Page 33: Chapter 5: "Operating The D012-P

    Operating the D012-P CHAPTER The D012-P default mode of operation is the Operator mode. In Operator mode field information is processed and displayed. What information is displayed how depends on the configuration settings, as described in "Configuring the D012-P" on page 17 Signals, generated by the flowmeter in the field, are processed real time in the background, independent from the configured display update speed.
  • Page 34: Operator Functions

    User manual D012-P Flowrate Indicator / Totalizer 5 – O D012-P PERATING THE This key is used to power up the unit and to select a setup item or digit for change. Use this key when you see in the text. CLEAR Operator functions For the operator the following functions are available:...
  • Page 35: Operator Alarms

    User manual D012-P Flowrate Indicator / Totalizer D012-P – 5 PERATING THE Operator alarms Low-battery alarm When the battery voltage drops starts flashing. When flashing the battery is still ok. When is on continuously, the battery is drained and MUST be replaced ASAP! Figure 23: Example of Low-Battery alarm LOW BATTERY Caution:...
  • Page 36: Chapter 6: "Maintenance

    Maintenance CHAPTER General directions The D012-P does not require special maintenance unless when used in • low-temperature applications, • high humidity environments (above 90% annual mean). It is the customers’ responsibility to take all precautions necessary to dehumidify the internal atmosphere of the D012-P enclosure in such a way that no condensation or ice deposition can occur.
  • Page 37: Preventive Maintenance Checks

    Caution: Warrantee and certification of the D012-P are waived when repairs are carried out by others than Fluidwell bv or his authorized repair centre. Repair actions that customers are allowed do themselves are • "Replacing the battery" on page 30...
  • Page 38: Setup Configuration Examples

    Setup Configuration Examples APPENDIX This appendix provides information and examples that might help you configure a number of setup functions. Calculating the K-factor Calculating the K-factor for Totals Below examples show ways to calculate the K-factor and corresponding decimals. Example: Calculating the K-factor for Totals (1) Let us assume that the flowmeter generates 2.4813 pulses per liter and the selected unit is m3 (see 11).
  • Page 39 User manual D012-P Flowrate Indicator / Totalizer – A ETUP ONFIGURATION XAMPLES Averaging the Flowrate via a Pulse Window Some units with pulse inputs include a "Calculation / pulses" function which defines a pulse window. A pulse window represents a fixed number of pulses. The pulse window is used to average flowmeter signals known for varying pulse duty factors.
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  • Page 41: Troubleshooting The D012-P

    Troubleshooting the D012-P APPENDIX In this appendix several issues are described that may occur during installation or operation of your D012-P. If you have an issue that is not reported here, please contact your supplier. Flowrate displays “0 / zero” while there is flow Check: •...
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  • Page 43 User manual D012-P Flowrate Indicator / Totalizer FW-D012-P-MAN-EN-V0102_02...
  • Page 44 64 Password 0000 65 Tag Number 0000000 Fluidwell bv P.O. Box 6 Voltaweg 23 T +31 (0)413 343 786 5460 AA Veghel 5466 AZ F +31 (0)413 363 443 Copyright Fluidwell bv - 2014 FW-D012-P-MAN-EN-V0102_02 The Netherlands The Netherlands E displays@fluidwell.com...

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