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D012-A LOWRATE NDICATOR OTALIZER Signal input flowmeter: (0)4-20mA Fluidwell D-Series Indicators - The better alternative for DIN panel mount indicators...
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User manual D012-A Flowrate Indicator / Totalizer Health and Safety Information Caution: The D012-A must only be installed, operated and maintained by competent personnel that received proper training on regular basis, including instructions on the various types of protection and installation practices, relevant rules and regulations, and the general principles of area classification.
D012-A Flowrate Indicator / Totalizer. Information in this manual is subject to change without prior notice. Fluidwell bv is not responsible for mistakes in this material or for incidental damage caused as a direct or indirect result of the delivery, performance or use of this material.
User manual D012-A Flowrate Indicator / Totalizer How To Read This Manual Caution: • Before operating, configuring, opening or installing the D012-A you are expected to have read and understood all relevant sections in this manual. • Before operation the D012-A MUST be installed in compliance with the installation instructions as described in "Installation Instructions"...
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Contents Read Me First! About This Guide ............iii Prerequisites.
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User manual D012-A Flowrate Indicator / Totalizer 1 – C ONTENTS 4 Configuring the D012-A General ..............15 The D012-A Display Functions .
Introduction CHAPTER System Description of the D012-A Functions and Features The Flowrate Indicator / Totalizer model D012-A is a microprocessor controlled device to display the actual flowrate, total and accumulated total . The D012-A has been designed with a focus on: •...
User manual D012-A Flowrate Indicator / Totalizer 1 – I NTRODUCTION Configuration of the D012-A "Available D012-A configurations" on page 3 shows that this unit is available in various hardware configurations to support a wide range of applications. Other models of this type have other configurations.
User manual D012-A Flowrate Indicator / Totalizer – 1 NTRODUCTION Available D012-A configurations Your D012-A model is available in a number of hardwired configuration options. A product label on the back side of the unit identifies which configuration options are included in your D012-A.
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User manual D012-A Flowrate Indicator / Totalizer 1 – I NTRODUCTION This page has been left blanc intentionally. FW-D012-A-MAN-EN-V0102_02...
Specifications of the D012-A CHAPTER General specifications Display Type High intensity reflective numeric and alphanumeric LCD, UV- resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31")digits. Various symbols and measuring units. Refresh rate User definable: fast - 1 sec - 3 sec - 15 sec - 30 sec - off. Option ZB Transflective LCD with bi-color LED backlight;...
User manual D012-A Flowrate Indicator / Totalizer 2 – S D012-A PECIFICATIONS OF THE Sensor excitation Sensor exitation specifications relate to the power supply type. Type PB / PX Not available Type PD / PM Dipswitch adjustable sensor supply: 8.2V DC. Iout max 35mA @ 20°C 12V DC.
User manual D012-A Flowrate Indicator / Totalizer D012-A – 2 PECIFICATIONS OF THE Operational Operator functions Displayed functions • total and / or flowrate • total and accumulated total Note: Total can be reset to zero by pressing the CLEAR-key twice. Total Units L - m3 - kg - lb - GAL - USGAL - bbl - no unit...
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User manual D012-A Flowrate Indicator / Totalizer 2 – S D012-A PECIFICATIONS OF THE This page has been left blanc intentionally. FW-D012-A-MAN-EN-V0102_02...
Installation Instructions CHAPTER Note: This section describes various hardware configurations of the D012-A. Your particular model of the D012-A may not support all configuration options described. Mechanical Installation Figure 3: Mechanical mounting precautions To extend life of your unit: • Mount the D012-A on a solid base to avoid vibrations. •...
User manual D012-A Flowrate Indicator / Totalizer 3 – I NSTALLATION NSTRUCTIONS Electrical installation – general Overview of Terminal Connectors To gain access to the connectors open the panel containing the D012-A. You now see the battery cover with the battery and the connectors at the back side of the display unit as shown below. The actual number and size of connectors depends on your particular model.
User manual D012-A Flowrate Indicator / Totalizer – 3 NSTALLATION NSTRUCTIONS Connector Types and Wiring Sizes The following connector types are fitted. Wires are connected using a flat head screw driver: Classic COMBICON A screw connector with 5.08mm pitch, suitable for 0.2—2.5mm2 or AWG 24—12 wire.
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User manual D012-A Flowrate Indicator / Totalizer 3 – I NSTALLATION NSTRUCTIONS Power wiring type PX Connect the “-”, GND or “0V” wire of your external power supply to pin P3. Connect the “+” wire to pin P4. Figure 8: Power wiring type PX D012-A 8-30Vdc With power wiring type PX pin S4 offers 8.2V to power a device in the field...
User manual D012-A Flowrate Indicator / Totalizer – 3 NSTALLATION NSTRUCTIONS Power wiring type PM Type PM is a galvanically isolated high power switching power supply, converting 115–230Vac mains (50/60Hz) to power the D012-A, the backlight (option) and provides up to 24V sensor supply to the field.
User manual D012-A Flowrate Indicator / Totalizer 3 – I NSTALLATION NSTRUCTIONS I/O wiring options Flowmeter Input Wiring Options Type A The D012-A requires a 0(4)–20mA input signal which will be processed 4 times a second with a 14 bit accuracy. Sensors that are not externally/self powered can by powered by the sensor supply terminal, when the D012-A is equipped with power supply type PD.
Configuring the D012-A CHAPTER General The D012-A has three buttons and four modes of operation, one of which is “off”. The active modes are displayed by status indicators. Configuration of the D012-A is possible via the Setup and Program modes, which are indicated by PROGRAM SETUP Warning:...
User manual D012-A Flowrate Indicator / Totalizer 4 – C D012-A ONFIGURING THE Quick Reference Menu Shelf mode Mode to deactivate the unit for storage. The unit is switched off. Press SELECT twice to switch the unit on and perform a self test. Operator mode Setup mode Program mode...
User manual D012-A Flowrate Indicator / Totalizer D012-A – 4 ONFIGURING THE Modes of Operation Shelf Mode In Shelf mode the D012-A shuts down and can be shelved, stored or transported without draining the battery. All settings in EEPROM remain stored, even when the battery is removed. To wake the unit up press the center button ( /) twice to bring it in Operator mode.
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User manual D012-A Flowrate Indicator / Totalizer 4 – C D012-A ONFIGURING THE Program Mode In Program mode you can change the properties (value or setting) of a selected Function item. Warning: Not understanding the effect of your changes can cause unexpected system responses, resulting in process inefficiency, product spilling and downtime.
User manual D012-A Flowrate Indicator / Totalizer D012-A – 4 ONFIGURING THE Overview of Setup Functions and Settings & ETUP FUNCTION SETTINGS DEFAULT VALUE 1 – T OTAL 11 Units - GAL - USGAL - NO UNIT 12 Decimals 0000000 - 111111.1 - 22222.22 - 3333.333 13 Span 0.000010 - 9,999,999 14 Decimal Span...
User manual D012-A Flowrate Indicator / Totalizer 4 – C D012-A ONFIGURING THE The D012-A Setup Functions Explained Warning: Disconnect the D012-A from the process before modifying setup items: Changes to setup items take immediate effect! 1 — T ETUP OTAL Below setup items determine the calculation and visualisation of the total volume.
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User manual D012-A Flowrate Indicator / Totalizer D012-A – 4 ONFIGURING THE 2 — F ETUP LOWRATE Below setup items determine the calculation and visualisation of the flowrate. • For configuration examples to calculate the span see "Calculating the span for flowrate" on page 33.
User manual D012-A Flowrate Indicator / Totalizer 4 – C D012-A ONFIGURING THE 3 — D ETUP ISPLAY Below setup options define the display functions for the operator. SETUP Function Function defines the function of the large (upper) display readout and the small (lower) display readout.
User manual D012-A Flowrate Indicator / Totalizer D012-A – 4 ONFIGURING THE Notes: • This setting does not impact the data processing speed. Irrespective of this setting, field data is always processed at at high speed. • When manned (buttons pressed) the display switches to for 30 seconds.
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User manual D012-A Flowrate Indicator / Totalizer 4 – C D012-A ONFIGURING THE Note: Below formulas show the actual flowrate calculation: The D012-A applies similar formulas for the actual total calculation. Used for linear flowmeter conversions, where the actual total and flowrate are linear to the Interpolation measured input signal.
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User manual D012-A Flowrate Indicator / Totalizer D012-A – 4 ONFIGURING THE Response time in seconds on step change Filter value 50% delta 75% delta 90% delta 99% delta filter disabled filter disabled filter disabled filter disabled To determine what filter value works best for your application, follow the guidelines as defined in "Setting up an analog fillter"...
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User manual D012-A Flowrate Indicator / Totalizer 4 – C D012-A ONFIGURING THE SETUP Calibrate Low / 4mA Calibrate Low / 4mA allows you to tune the analog input value that represents minimum flowrate. Warning: Do not tune while the D012-A is processing data! •...
User manual D012-A Flowrate Indicator / Totalizer D012-A – 4 ONFIGURING THE 6 — O ETUP THERS Below setup items identify the characteristics, location and accessibility of your D012-A. Below information may be requested when you call for support or maintenance –e.g. in the case of a serious breakdown–...
Operating the D012-A CHAPTER The D012-A default mode of operation is the Operator mode. In Operator mode field information is processed and displayed. What information is displayed how depends on the configuration settings, as described in "Configuring the D012-A" on page 15 Signals generated by the flowmeter in the field are processed real time in the background, independent from the configured display update speed.
User manual D012-A Flowrate Indicator / Totalizer D012-A – 5 PERATING THE Operator functions For the operator the following functions are available: Display flowrate and total or flowrate Depending on how the D012-A is configured the default operator display shows either: •...
User manual D012-A Flowrate Indicator / Totalizer 5 – O D012-A PERATING THE Operator alarms Low-battery alarm When the battery voltage drops ‘ ’ starts flashing. When flashing the battery is still ok. When ‘ ’ is on continuously, the battery is completely drained and MUST be replaced ASAP! Figure 21: Example of Low-Battery alarm LOW BATTERY...
Maintenance CHAPTER General directions The D012-A does not require special maintenance unless when used in • low-temperature applications, • high humidity environments (above 90% annual mean). It is the customers’ responsibility to take all precautions necessary to dehumidify the internal atmosphere of the D012-A enclosure in such a way that no condensation or ice deposition can occur.
Caution: Warrantee and certification of the D012-A are waived when repairs are carried out by others than Fluidwell bv or his authorized repair centre. Repair actions that customers are allowed do themselves are • "Replacing the battery" on page 31...
Setup Configuration Examples APPENDIX This appendix provides information and examples that might help you configure a number of setup functions. Calculating the Span Calculating the Span for Totals Below examples show ways to calculate the span and corresponding decimals. Example: Calculating the Span for Totals (1) Let us assume that the flowmeter generates 20mA at a rate of 652.31 USGAL per hour, the selected unit is barrels (see 11).
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User manual D012-A Flowrate Indicator / Totalizer A – S ETUP ONFIGURATION XAMPLES Flowmeter Settings Analog Flowmeter Signal Filtering Flowmeter signal filtering can be done on the analog input (before processing by the D012-A) For details on filtering flowmeter signals, see "Setting up an analog fillter" on page 35. Tuning in Analog Input Tuning the analog Input is recommended when you: •...
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User manual D012-A Flowrate Indicator / Totalizer – A ETUP ONFIGURATION XAMPLES Setting up an analog fillter Filters dampen undesired oscillations in your analog input –before processing. Such oscillations can be caused by intermittent or step changes in the field, or by the effects of sampling that (in rare cases) can cause harmonic disturbance.
Troubleshooting the D012-A APPENDIX In this appendix several issues are described that may occur during installation or operation of your D012-A. If you have an issue that is not reported here, please contact your supplier. Flowrate displays “0 / zero” while there is flow Check: •...
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User manual D012-A Flowrate Indicator / Totalizer FW-D012-A-MAN-EN-V0102_02...
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63 Serial Number 64 Password 0000 65 Tag Number 0000000 Fluidwell bv P.O. Box 6 Voltaweg 23 T +31 (0)413 343 786 5460 AA Veghel 5466 AZ F +31 (0)413 363 443 Copyright Fluidwell bv FW-D012-A-MAN-EN-V0102_02 The Netherlands The Netherlands E displays@fluidwell.com...