Fluidwell D Series User Manual

Batch controller
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User Manual
D030-A
BATCH CONTROLLER
Signal input:
(0)4-20 mA flowmeter signal
Signal output:
one control output for one stage batching
Options:
backlight
D-Series - Panel mounted indicators
More info: www.fluidwell.com/dseries

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Summary of Contents for Fluidwell D Series

  • Page 1 User Manual D030-A BATCH CONTROLLER Signal input: (0)4-20 mA flowmeter signal Signal output: one control output for one stage batching Options: backlight D-Series - Panel mounted indicators More info: www.fluidwell.com/dseries...
  • Page 2: Table Of Contents

    User Manual D030-A TABLE OF CONTENTS ABOUT THIS MANUAL......................How to use this manual ....................Use of pictograms ......................Warranty and technical support ..................Model Reference ......................SAFETY ............................ Personal safety ....................... End-user responsibilities....................Potential equipment damage ..................Disposal of electronic waste ................... INTRODUCTION........................
  • Page 3 D030-A User Manual MAINTENANCE........................26 General directions......................26 Instructions for repair ...................... 26 Battery replacement......................27 7.3.1 Safety instructions ......................27 7.3.2 Battery replacement procedure ..................27 7.3.3 Disposal of batteries ....................... 28 APPENDIX A - TECHNICAL SPECIFICATION ................29 General ...........................
  • Page 4: About This Manual

    ● incorrect functioning of the unit or connected instruments. A note informs you of important information. WARRANTY AND TECHNICAL SUPPORT For warranty and technical support on your Fluidwell products, visit our internet site www.fluidwell.com or contact us at support@fluidwell.com. MODEL REFERENCE Hardware version: 03.04.xx...
  • Page 5: Safety

    D030-A User Manual SAFETY PERSONAL SAFETY ● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy. ● Immediately inform the person responsible for the installation if you disagree with the safety precautions or if you detect errors or danger. END-USER RESPONSIBILITIES ●...
  • Page 6: Introduction

    User Manual D030-A INTRODUCTION SYSTEM DESCRIPTION The batch controller model D030-A is a microprocessor-driven instrument designed for batching and filling of small batch sizes up to medium large quantities, as well as showing resettable total and a non-resettable accumulated total. Fig. 1: The D030 This manual describes the daily use, configuration and installation of the D030-A with analog...
  • Page 7: Installation Example

    D030-A User Manual Output ● One output is available on the D030-A to drive a pump or valve. Options ● Power and sensor supply (Types PB, PD, PL, PM, PX, in various combinations) ● Output driving (Types OH, OR, OT) ●...
  • Page 8: Operation

    User Manual D030-A OPERATION This unit may only be operated by authorized and trained personnel who have read and understood this manual, particularly Section 2: Safety [»5] INTRODUCTION This chapter describes the daily use and operation of the D030-A. For this, the D-Series is equipped with a control panel that provides the operator with various functions, information and operating modes.
  • Page 9: Backlight (Type Zb)

    D030-A User Manual The display contains one line with larger digits and one line with smaller characters below that. The top line displays key process information, while the bottom line usually displays additional information or system messages. Also, measurement unit and symbols to indicate operating mode, function, and status may be displayed.
  • Page 10: Displayed Information

    User Manual D030-A ACTUAL PAUSE PROGRAM PRESET Fig. 6: Example display information when paused DISPLAYED INFORMATION For displayed information during batching see . When no batch process is Section 4.3: Batching [»9] running, the following functions/informations are available. 4.4.1 TOTALIZED FLOW AND ACCUMULATED TOTAL When STOP is pressed, total and accumulated total are displayed.
  • Page 11: Configuration

    D030-A User Manual CONFIGURATION INTRODUCTION This chapter describes how technicians can use configuration settings to configure the D-Series for optimal functionality. Configuration of the D030-A can be done in SETUP mode, using the front keys. CONFIGURING USING SETUP MODE For an overview of Operating modes, see Section 4.1.1: Operating modes [»8] Changing settings may influence current operation In SETUP mode the unit remains fully operational.
  • Page 12: Changing Configuration Settings

    User Manual D030-A 5.2.3 CHANGING CONFIGURATION SETTINGS A menu item either contains a value (a number with optionally a decimal point and sign, e.g. -123.45) or a selection list (e.g. L – m - USGAL). After a menu item is selected in the SETUP menu, a new value can be programmed by performing the following steps.
  • Page 13: Setup Menu Overview

    D030-A User Manual SETUP MENU OVERVIEW PRESET DEFAULT UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit DECIMALS 0 - 3 0.0010 - 999,999 SPAN DECIMALS SPAN 0 - 6 BATCH MAXIMUM x,xxx,xxx OVERRUN DEFAULT...
  • Page 14: Menu 2: Overrun

    User Manual D030-A PRESET UNIT Determines the measurement unit for preset, total and accumulated total. The following units can be selected: L - m3 - kg - lb - GAL - USGAL - bbl - no unit Changing the measurement unit will have consequences for operator and setup values.
  • Page 15: Menu 4: Power Management

    D030-A User Manual 5.4.4 MENU 4: POWER MANAGEMENT POWER MANAGEMENT LCD UPDATE Sets the LCD display refresh rate. The following can be selected: fast - 1 sec - 3 sec - 15 sec - 30 sec - off When a key is pressed, the display refresh rate will switch to ‘fast’ for 30 seconds.
  • Page 16: Menu 6: Others

    User Manual D030-A FLOWMETER CUT-OFF To ignore small flows e.g. leakage or vibration, a low-flow cut-off can be set. If the input is below cut-off, the signal will be ignored. The cut-off is set as percentage of the full 16 (20) mA range, and can be set from 0.0 to 99.9 %.
  • Page 17: Installation

    D030-A User Manual INSTALLATION ● Mounting, electrical installation, start-up and maintenance of this instrument may only be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions. ●...
  • Page 18: Handling The D030-A Enclosure

    User Manual D030-A HANDLING THE D030-A ENCLOSURE 6.2.1 IDENTIFICATION Identification label To identify your D030-A device, all enclosures have a weatherproof identification label placed at the backside of the product. Fig. 9: Example of D0-Series identification label Serial number and year of production The serial number can be reviewed on the identification label, the installation label, or in .
  • Page 19: Mounting The D-Series

    D030-A User Manual 6.3.2 MOUNTING THE D-SERIES The D-Series unit is mounted by placing it in an opening in a panel or cabinet (see Section 6.3.1: ) and securing it. To ensure proper IP or TYPE rating, the panel should Mechanical dimensions [»18] be rigid with a flat surface.
  • Page 20: Electrical Safety

    User Manual D030-A 6.4.1 ELECTRICAL SAFETY First consult the table with limiting environmental conditions and safety parameters in Section 6.1: Installation / environmental conditions [»17] General remarks ● Please note that the D030-A that came with a power module type PM will carry 110V-230V AC when installed.
  • Page 21: Field Wiring Connections

    D030-A User Manual 6.4.3 FIELD WIRING CONNECTIONS ● Do ground the aluminum / stainless steel enclosure properly with a PE wire as indicated to the Protective Earth terminal. It is the responsibility of the installer to install, connect and test the Protective Earth connections in accordance with the local and (inter)national Rules and Regulations.
  • Page 22: Terminal Connectors

    User Manual D030-A Jumper setting External sensor supply voltage 8.2 V DC 12 V DC 24 V DC TERMINAL CONNECTORS Take notice of all safety and precautionary measures indicated in Section 6.4: Electrical and review installation [»19] Section 6.4.3: Field wiring connections [»21] Section 6.4.4: Power before applying any field or power supply wiring.
  • Page 23: Terminals R1-R2 (R3): Output

    D030-A User Manual To power the D030-A a 24 V AC (Type PD) or 115-230 V AC (mains) (Type PM) power supply can be applied. P0 is connected to common ground, connect line (phase) to P1, and neutral (0) to P2. P2 N Type PD: 24 V AC Type...
  • Page 24: Terminals S1-S2 (S4): Flowmeter Input

    User Manual D030-A R2 and R3: Max 2 A @ 250 V AC / 30 V DC R3 R R2 R Device Device R1 Common Fig. 18: Terminals R1-R3: Mechanical relay output (type OR) 6.5.3 TERMINALS S1-S2 (S4): FLOWMETER INPUT The D030-A requires a (0)4-20mA flowmeter signal which will be processed 4 times per second with 16 bit accuracy.
  • Page 25 D030-A User Manual Do not connect an AC (P1-P2) and a DC source (P3-P4) at the same time! Optional battery – Type PB With Type PB your product is equipped with a long-life Lithium primary battery. The battery will power the D030 when external power is not available. FW_D030-A_M_v0501-01_EN Page 25...
  • Page 26: Maintenance

    User Manual D030-A MAINTENANCE GENERAL DIRECTIONS ● Mounting, electrical installation, start-up and maintenance of this instrument may only be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions. ●...
  • Page 27: Battery Replacement

    à plus de 100°C (212°F) ou exposer à l'eau. Primary Lithium Battery - Only replace with Fluidwell recommended battery pack! Pile primaire au lithium - Remplacer uniquement par une pile recommandé par Fluidwell! Fig. 21: Marking battery type PB: Safe area StdLiBAT-021 (SPB02) 7.3.2...
  • Page 28: Disposal Of Batteries

    User Manual D030-A 4. Place the back side cover back on the product and secure it with the four screws. 5. Check that the battery is installed properly by checking that the screen has come on. 6. Reconnect the unplugged field connectors. 7.
  • Page 29: Appendix A - Technical Specification

    D030-A User Manual APPENDIX A - TECHNICAL SPECIFICATION GENERAL DISPLAY Type High intensity reflective numeric and alphanumeric LCD, UV-resistant Digits 7 with height 17mm (0.67”) and 11 with height 8mm (0.31”). Various symbols and measuring units. Dimensions 90 x 40 mm (3.5” x 1.6”) Refresh rate User definable: fast - 1 sec - 3 sec - 15 sec - 30 sec - off Type ZB (option)
  • Page 30: Input

    User Manual D030-A INPUT FLOWMETER Signal type (0)4-20 mA, with signal calibration feature. Type PL min. 4 mA. Accuracy 16 bit. Error < 0.01 mA or ±0.05% FS. Low-level cut-off programmable. Span with variable decimal position. Update time Four times per second Voltage drop Max 1 V DC @ 20 mA.
  • Page 31: Appendix B - Troubleshooting

    D030-A User Manual APPENDIX B - TROUBLESHOOTING Table 1 lists and describes how to troubleshoot problems that can occur when installing or operating the D030-A. Table 2 lists internal alarm codes and conditions signaled by a blinking ALARM flag on the display ).
  • Page 32: Appendix C - Legal Information

    EU De cla tio n of Conformi Fluidwell 0 D ‒Series indicators he , February 2022 We, Fluidwell BV, declare under our s e ol respons ibility that the 0 D ‒Series indicators are de igne d and will operate conform the following applicable European...
  • Page 33 D030-A User Manual LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE: DATE: PRESET UNIT DECIMALS SPAN DECIMALS SPAN BATCH MAXIMUM OVERRUN OVERRUN disable TIME DISPLAY FUNCTION increase BACKLIGHT BACKLIGHT BRIGHTNESS POWER MANAGEMENT LCD UPDATE 1 sec BATTERY MODE operational FLOWMETER FORMULA interpolation FILTER 01 (off)
  • Page 34 User Manual D030-A NOTES Page 34 FW_D030-A_M_v0501-01_EN...
  • Page 35 D030-A User Manual FW_D030-A_M_v0501-01_EN Page 35...
  • Page 36 Fluidwell bv P.O. Box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives the Netherlands the Netherlands © Copyright 2024 - FW_D030-A_M_v0501-01_EN...

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