Related Manuals for Midtronics Celltron Advanced CTA-2000
Summary of Contents for Midtronics Celltron Advanced CTA-2000
- Page 1 Celltron Advanced ™ Stationary Battery String Analyzer CTA-2000 and CTA-4000 Instruction Manual...
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Page 3: Table Of Contents
Table of Contents Introduction ....................1 Safety instructions....................1 Important........................1 Guidelines ......................1 About the analyzer ......................1 Terminology ......................1 Accessories......................1 Chapter 1: Description................3 Specifications ......................3 Measurements .......................3 Test capability ......................3 Test range......................3 Data storage ......................3 Parts of the analyzer ....................4 Panels ........................4 Parts on the panels ....................5 Menu options.......................5 Menus ........................5 Main MENU......................5... - Page 4 Editing the string name (EDIT STRING NAME)...........14 Setting percentages for warnings and failings (SET WARN/FAIL %) ....15 Setting the low voltage value (LOW VOLTS)............16 Adjusting the screen contrast (CONTRAST) ............16 Setting values in the SET PARAMETERS menu ............17 Introduction ......................17 Options.........................17 Accessing the SET PARAMETERS menu............18 Selecting measurements, test start mode, or test points ........18...
- Page 5 Introduction ......................35 Viewing test results ....................35 Interpreting test results....................36 STRING SUMMARY ....................36 REVIEW DATA SUMMARY.................36 Using the percentages of the reference value .............37 Archiving test results ....................37 Reasons.......................37 Options.........................38 Printing test results ....................38 Downloading test results..................39 Chapter 5: Troubleshooting ..............40 Screen does not light during testing ................40 Possible reasons....................40 Replacing the analyzer battery ................40...
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Page 7: Introduction
Introduction This manual provides descriptions and operating instructions for the Midtronics Celltron Advanced CTA-2000 and CTA-4000 stationary battery string analyzers. It helps you understand the parts of the analyzer and how to use it to test batteries. Safety instructions Important Read the instructions below before you operate the analyzer. - Page 8 Eight tips and two safety caps to replace the tips and caps on the (MiniProbes) Miniprobes. Extenders (DuraProbes) C075 Thirty-six-inch plastic extenders. For information about ordering these parts as replacements or additions to your analyzer, contact Midtronics Customer Service at 800.776.1995.
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Page 9: Chapter 1: Description
Midtronics recommends that you use a reference value to compare the conductance value to the test results. A reference value is a typical conductance value for the type of jars you are testing. -
Page 10: Parts Of The Analyzer
Table 5. Test results when testing jars and straps # of jar # of straps # of jars you can test posts Parts of the analyzer Panels The panels allow you to use, care for, and hook up the analyzer. Figure 1 displays the front, back, and top panels of the analyzer and their parts. -
Page 11: Parts On The Panels
Parts on the panels Table 6 describes the parts of the panels. Table 6. Parts of the panels Part Description Screen Displays menus, options, and test results. Allows you to scroll up in a menu or number selections. DOWN Allows you to scroll down in a menu or number selections. ENTER Moves to the option you select or enters number selections. -
Page 12: Set Parameters Menu
SET PARAMETERS menu menu allows you to set values for a string so it is ready to test. When you SET PARAMETERS select a string name, the screen displays these options: 1. CONDUCTANCE & V 2. AUTO START 3. JARS ONLY 4. -
Page 13: View Parameters Menu
VIEW PARAMETERS menu menu displays the values you set up for a string under the VIEW PARAMETERS menu. This menu allows you to view the parameters only. For descriptions of PARAMETERS these options, refer to “ menu.” SET PARAMETERS PRINT RESULTS option option allows you to print test results for a string you tested. -
Page 14: Utilities Menu
UTILITIES menu menu allows you to set up preferences in the analyzer. When you select a string UTILITIES name, the screen displays these options: 1. PRINTER TYPE 2. LANGUAGE 3. DATE & TIME 4. SET DATE FORMAT 5. EDIT STRING NAME 6. - Page 15 LOW VOLTS Threshold amount of low voltage for a string. The defaults are: • 2.1 V for a 2 V jar • 4.2 V for a 4 V jar • 6.3 V for a 6 V jar • 8.4 V for an 8 V jar •...
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Page 16: Chapter 2: Pre-Testing
4. Use the average from after you test the string. Refer to “Using the STRING SUMMARY average in ”). STRING SUMMARY 5. Contact the jar manufacturer or Midtronics for a list of reference values for common jar types: • www.midtronics.com • 800.776.1995... -
Page 17: Testing A Sample Of Jars
Note: STRING SUMMARY Midtronics updates the website with new reference values when they are created. If you create a reference value for a jar model, e-mail the value and information to net@midtronics.com or fax it to 630.323.7752 (Attn: Reference value list). -
Page 18: Setting Options In The Utilties Menu
UTILITIES 1. Press and hold until the analyzer powers on. MENU Screen display: MIDTRONICS CELLTRON ADVANCED © 2003 MIDTRONICS MENU 1. SET PARAMETERS 2. TEST BATTERY 3. VIEW PARAMETERS 2. Press to scroll to the menu and press UTILITIES... -
Page 19: Setting The Printer (Printer Type)
Screen display: UTILITIES 1. PRINTER TYPE 2. LANGUAGE 3. DATE & TIME If you select an option you do not want to change, press to return to the Note: ENTER main MENU Setting the printer (PRINTER TYPE) To set the printer: 1. -
Page 20: Setting The Date And Time (Date & Time)
Setting the date and time (DATE & TIME) To set the date and time on the analyzer: 1. Press to scroll to in the menu and press DATE & TIME UTILITIES ENTER Screen display: SET DATE & TIME 10/07/02 10:07 AM 2. -
Page 21: Setting Percentages For Warnings And Failings (Set Warn/Fail %)
2. Press to select the string name you want to edit and press ENTER Screen display: EDIT STRING NAME 01. STRING 01 3. Press to scroll through the letters, numbers, and symbols for each character in the name and press after each selection. -
Page 22: Setting The Low Voltage Value (Low Volts)
4. Press to select the percentages for the string and press WARN FAIL ENTER after each selection. The percentages of the reference value are configured in the analyzer for the string. Setting the low voltage value (LOW VOLTS) To set the low voltage value for a string: 1. -
Page 23: Setting Values In The Set Parameters Menu
2. Do one of the following: • Press to increase text shade. • Press to decrease the screen shade. The screen contrast is configured in the analyzer. Setting values in the SET PARAMETERS menu Introduction You need to enter parameter values for a string you have not tested with the analyzer. The analyzer uses these values when testing the string. -
Page 24: Accessing The Set Parameters Menu
SET PARAMETERS 1. Press and hold on the analyzer. MENU Screen display: MIDTRONICS CELLTRON ADVANCED © 2003 MIDTRONICS MENU 1. SET PARAMETERS 2. TEST BATTERY 3. VIEW PARAMETERS If menus other than the main is displayed, press to scroll to the... -
Page 25: Setting The String Temperature (Temp)
Screen display: 01. STRING 01 PARAMETERS 1. VOLTS ONLY 2. AUTO START To display in the parameters list when is displayed, press CONDUCTANCE & V VOLTS ONLY to select ENTER CONDUCTANCE & V Screen display: 01. STRING 01 PARAMETERS 1. CONDUCTANCE & V 2. -
Page 26: Setting The Reference Value (Ref)
Setting the reference value (REF) To set a reference value: 1. Press to scroll to in the menu and press SET PARAMETERS ENTER Screen display: SET REFERENCE VALUE 2000 SIEMENS 2. Press to select the reference value for the string you are testing and press ENTER The reference value is configured in the analyzer for the string. -
Page 27: Selecting The Jar (Select Battery)
Selecting the jar (SELECT BATTERY) To select a jar type: 1. Press to scroll to in the menu and press SELECT BATTERY SET PARAMETERS ENTER Screen display: SELECT VENDOR C & D C & D / JCI EAGLE PICHER If the vendor for the jars you are testing is not in the list of names, you can enter Note: new vendors in the locations that contain asterisks and numbers, such as . -
Page 28: Adding Or Editing A Vendor Name (Edit Vendor Name)
If you set the reference value in “Setting a reference value ,” verify the value Note: (REF) is correct and press ENTER Screen display: LOADING BATTERY DATA DEFINE BATTERY 1. EDIT VENDOR NAME 2. EDIT MODEL NAME 3. REF: 2000 S Adding or editing a vendor name (EDIT VENDOR NAME) To add or edit a vendor name: 1. - Page 29 Screen display: EDIT MODEL NAME F A-12-100 3. Press to scroll through the letters, numbers, and symbols for each character in the name and press after each selection. ENTER The new or edited model name is configured in the analyzer. The model name can be 18 characters long.
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Page 30: Chapter 3: Testing
Chapter 3: Testing Testing a string requires consistent practices in the procedures in this section and keeping records of the test results. Midtronics recommends that you establish a testing routine to monitor conductance loss and prevent failures. Power outages can affect test results. Do not test the string if a power outage occurred Note: recently and the string is boost-charged. -
Page 31: Straps
Figure 2. Labels for a jar J023A J023B J023C If the jars you are testing have one set of posts, the analyzer does not assign a letter. For example, “J023” means the jar has one set of posts. Straps The analyzer uses “S” for strap. It assigns a number to the jar that is connected to the strap. It assigns a letter that corresponds to the letter for the set of posts the strap is connecting. -
Page 32: Recommendations
Recommendations Recording jar information Because conductance values vary with such factors as age, temperature, and site conditions, record the following about the jars you are testing each time you test: • power load • physical condition of the jars • site condition •... -
Page 33: Attaching The Cable To The Analyzer
Table 10. Advantages of cables Probes Clamps Quick testing of jars and Retest without straps in a string reconnecting Make contact with small Allow you to interact posts or straps with the analyzer 3. If you choose a probe cable, do one of the following: •... -
Page 34: Determining A Test Pattern
Determining a test pattern Introduction Before you attach the cable to the jar, you should determine a pattern for testing to make testing a consistent and fluid process. Posts and straps You must test all posts and straps on a jar before testing the next jar in the string. You can test jar posts in any direction as long as you are consistent for each jar. -
Page 35: Setting The Test Battery Option
After you determine a test pattern, you need to set the analyzer to test the string. To set the option: TEST BATTERY 1. If the analyzer has timed out, press for the main MENU MENU Screen display: MIDTRONICS CELLTRON ADVANCED © 2003 MIDTRONICS... -
Page 36: Attaching The Cables
MENU 1. SET PARAMETERS 2. TEST BATTERY 3. VIEW PARAMETERS 2. Press to scroll to and press TEST BATTERY ENTER Screen display: READY TO TEST CONNECT TO BATTERY J001A TO TEST Attaching the cables Introduction After you turn on the analyzer and set the test battery option, you are ready to test. To test a string, you need to attach the clamp or probe cables to the first jar in the string. - Page 37 Figure 7. Attaching the cable to jar posts Screen display if the analyzer is in MANUAL START BATTERY TEST READY TO TEST STRING 01 J001A START TEST 3. If you selected when you set values in the menu, MANUAL START SET PARAMETERS press to start testing.
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Page 38: Attaching The Cable To A Strap
The analyzer beeps twice when the test is done. If test results are under the values you set in menus, the analyzer also beeps longer for each of the SET PARAMETERS UTILTIES following: • Conductance value is below the reference value and the percentage of the reference is below the values for WARN FAIL... -
Page 39: Retesting Jar Posts Or Straps
1. Remove the clamps or probes from the set of jar posts or strap. 2. Press to turn on the analyzer. MENU Screen display: MIDTRONICS CELLTRON ADVANCED © 2003 MIDTRONICS MENU 1. SET PARAMETERS 2. TEST BATTERY 3. VIEW PARAMETERS... - Page 40 3. Press RETEST Screen display: STRING 03 REVIEW DATA SET 12.57V 1100 S J007 60 %REF For information about this screen, refer to “Interpreting test results” in Chapter 4. Note: 4. Press to scroll through the test results to find the set of jar posts or strap you want to retest.
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Page 41: Chapter 4: Test Results
Viewing test results To view test results: 1. Press to access the main MENU MENU Screen display: MIDTRONICS CELLTRON ADVANCED © 2003 MIDTRONICS MENU 1. SET PARAMETERS 2. TEST BATTERY 3. VIEW PARAMETERS 2. Press to scroll to and press VIEW RESULTS... -
Page 42: Interpreting Test Results
Screen display: SELECT STRING 03 01. STRING SUMMARY 02. REVIEW DATA SET 03. MAIN MENU 4. Choose one of the following options: • To view a summary of averages and high and low values, scroll to STRING and press SUMMARY ENTER Screen display: SELECT STRING 03... -
Page 43: Using The Percentages Of The Reference Value
Figure 9. REVIEW DATA SET values SELECT STRING 03 voltage conductance REVIEW DATA SET value 12.57V 1100 S J007 60 %REF jar post or percentage of the strap label reference value These values are displayed for each set of jar posts and straps in the order you tested them in the string. -
Page 44: Options
2. Place the infrared light on the analyzer in front of the infrared light on the printer. 3. Press to access the main MENU MENU Screen display: MIDTRONICS CELLTRON ADVANCED © 2003 MIDTRONICS MENU 1. SET PARAMETERS 2. TEST BATTERY 3. VIEW PARAMETERS 4. Press to scroll to and press... -
Page 45: Downloading Test Results
The printer prints the test results. The printout displays the following values for each jar post or strap: • Voltage • Percentage of the reference value • Conductance value • Temperature • Volts per jar For more information about the printer, refer to the printer manual. Downloading test results To download test results to your PC, refer to the Infrared Receiver and Celltron inFORM Battery Management Software instruction manual. -
Page 46: Chapter 5: Troubleshooting
Celltron Advanced. If you have problems with the printer, IR receiver, or temperature sensor, refer to their manuals or call Midtronics Customer Service at 800.776.1995. Screen does not light during testing Possible reasons If the screen does not light when you test a jar, check the connection to the jar. -
Page 47: Probe Tip Is Bent Or Stops Retracting
3. Grasp the replacement tip with the pliers and insert it into the sleeve. 4. Push probe tip into a soft surface, such as cardboard, until it hits the bottom of the sleeve. To obtain replacement tips, contact Midtronics Customer Service at 800.776.1995 and Note:... -
Page 48: Chapter 6: Specifications
Chapter 6: Specifications Model Number: Power Requirements: CTA-4000 (Kit), CTA-2000 (Analyzer Only) One 9-volt high capacity/heavy duty lithium battery or rechargeable battery pack accessory Applications: Environmental Operating Range: Tests individual lead acid cells or monoblocs 0 to +40°C, 95% relative humidity, (up to 12 volts) in any common configuration non-condensing Voltage:... - Page 49 The analyzer is warranted to be free of defects in materials and workmanship for a period of one year from date of purchase. Midtronics will, at our option, repair the unit or replace the unit with a remanufactured analyzer. This limited warranty applies only to Midtronics battery analyzers and does not cover any other equipment, static damage, water damage, over-voltage, dropping the unit or damage resulting from extraneous causes including owner misuse.