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SS-10
INTRODUCTION
2. PREPARATION FOR INSTALLATION
(a) SPOT WELD POINTS
(1) When welding panels with a combined thickness of
over 3 mm (0.12 in.), use a MIG (Metal Inert Gas) weld-
er for plug welding.
HINT: Spot welding will not provide sufficient durabili-
ty for panels over 3 mm (0.12 in.) thick.
F10011A
(b) APPLICATION OF WELD-THROUGH PRIMER
(SPOT SEALER)
(1) Remove the paint from the portion of the new parts and
body to be welded, and apply weld-through primer.
F10012
(c) MAKING HOLES FOR PLUG WELDING
(1) For areas where a spot welder cannot be used, use a
puncher or drill to make holes for plug welding.
REFERENCE:
Thickness of welded portion
1.0 (0.04) under
1.0 (0.04) - 1.5 (0.06)
1.5 (0.06) over
F10013A
(d) SAFETY PRECAUTIONS FOR ELECTRICAL COM-
PONENTS
(1) When welding, there is a danger that electrical compo-
nents will be damaged by the electrical current flowing
through the body.
(2) Before starting work, disconnect the negative terminal
of the battery and ground the welder near the welding
location of the body.
F10014
(e) ROUGH CUTTING OF JOINTS
(1) For joint areas, rough cut the new parts, leaving 20 - 30
mm (0.79 - 1.18 in.) overlap.
F10015A
mm (in.)
Size of plug hole
5 (0.20) ø over
6.4 (0.26) ø over
8 (0.31) ø over
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