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transnorm TS 1600-105FH2 Helix Operating Instructions Manual

Curve belt conveyor
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Curve belt conveyor
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  • Page 1 TS 1600-105FH2 Helix Curve belt conveyor Operating instructions...
  • Page 2 Documentation Operating instructions, -Translation- Version 3.3 ENG, 23.02.2017 Subject to technical alteration. All rights reserved by TRANSNORM SYSTEM GmbH. Reprints and duplication only with written approval. These operating instructions must be retained for future use. Edition V 1.0 Initial version (07.07.2008)

  • Page 3: Table Of Contents

    Contents Contents Applicable documents ........................ 7 EC Declaration of Incorporation ......................7 Introduction ............................ 9 Purpose of the document ........................9  Validity ............................9  Illustrations ............................. 9 Using the instructions ......................... 10 Safety instructions ..........................11 Copyright protection ........................... 12 Service ..............................
  • Page 4 Transport with industrial truck or crane ....................38  TS 1600-105FH2 Helix (up to 45°) ....................38  TS 1600-105FH2 Helix (from 45° up to 90°) ................. 39  TS 1600-105FH2 Helix (from 90°) ....................40 Final assembly on site ........................41 ...
  • Page 5 Contents Fault clearance .......................... 107 What to do if............................. 107 Motor and gear ..........................108 Decommissioning and disposal ..................109 Machine disposal ..........................109 Main components of the machine ..................... 110 Contact details ..........................111 Head office ............................111 Subsidiaries, branch offices and sales partners worldwide .............. 112 Service branches Germany ......................
  • Page 6 Contents Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 7: Applicable Documents

    Applicable documents EC Declaration of Incorporation Applicable documents EC Declaration of Incorporation...
  • Page 8 Applicable documents EC Declaration of Incorporation Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 9: Introduction

    Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.

  • Page 10: Using The Instructions

    This is a measure to solve the problem.  You have completed a sequence of action.    You have completed the entire activity. This is a notice Notices provide additional information. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 11: Safety Instructions

    Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the respec- tive severity of the risk. The following overview shows the safety instructions used in this document. This instruction type warns of risk of death or fatal injury This states the cause of the danger.

  • Page 12: Copyright Protection

    Copyright protection This publication must be treated as strictly confidential. It is intended only for in-company use by an authorised group of persons. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH. ...

  • Page 13: Warranty

    We shall accept no responsibility for any defects or damage caused by inap- propriate use, operating errors or incorrect servicing and maintenance. Note that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH should be used.  Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of supply readiness....
  • Page 14 Introduction Warranty Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 15: Safety

    Safety Operating conditions Safety Operating conditions The conveyor, subsequently referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been designed according to the state of the art.  Nevertheless, there may be dangers arising from the machine under the following circumstances: ...

  • Page 16: Impermissible Operating Conditions

    Provide instructions on how to proceed and behave in case of accidents and emergencies.    Define issues relating to occupational health and safety as well as envi- ronmental protection. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 17 Safety Operating conditions  Trouble-free operation of the machine Implement the following measures to ensure trouble-free operation of the machine:    Ensure that these instructions are complete, in legible condition and accessible to all personnel at all times. ...

  • Page 18: Personnel Qualification

    Such work may be carried out under the guidance and supervision components of an electrician in accordance with the codes of electrical engi- neering practice. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 19: Remaining Risks Regarding The Machine

    Safety Remaining risks regarding the machine Remaining risks regarding the machine The machine's protective devices offer protection against injury. However, for some special tasks it is unavoidable to enter the danger zone. Therefore, an element of risk always remains. Remaining risks for operating personnel The following table will enable the operating personnel to detect and avoid fundamental dangers and hazards.

  • Page 20: Remaining Risks For Technical Personnel

    Secure the machine and hoists to prevent slipping   Read chapter "Transport and installation" and carefully observe the instructions For conveying systems ceiling suspension:   Observe the assembly instructions of the suspensions Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 21 Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance / repair work:   injury machine parts Be alert and proceed with caution   Avoid hectic movements ...
  • Page 22   the environ- fluids Collect operating fluids in suitable ment containers.   Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 23: Protective Devices

    Protective devices Protective devices Various protective devices are installed on the machine to prevent limbs being drawn in and crushed. These devices are listed below. It is expressly prohibited to render unserviceable, bypass or remove protec- tive devices. These devices may only be taken off temporarily during mainte- nance or repair work.

  • Page 24: Protective Devices On The Machine

    Finger guard angle Finger guard insert Finger guard plate Bearing cover Lower conveyor track cover Safety arrangements on curve belt conveyor TS 1600-105FH2 Helix Key to illustration Item Description Finger guard Finger guard Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix...

  • Page 25: Description

    The TS 1600-105FH2 Helix was optimised especially for flight baggage handling systems. As the key component of the innovative curve family TS 1600, the TS 1600-105FH2 Helix with a load weight of up to 120 kg, offers a very wide operational spectrum for the internal transportation of packed and unpacked unit loads.

  • Page 26: Main Dimensions

    The dimensions of your machine can be found in the performance specifica- tions included with the order confirmation. Application-specific dimensions are given as variables. TS 1600-105FH2 Helix Main dimensions Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 27: Technical Data

    Description Technical data Key to illustration Variable Description Nominal angle Nominal radius Nominal width HFEI Charging height HFAU Outfeed height Supports or suspensions which differ from those shown may be installed (see performance specifications). Technical data For the technical data regarding your specific machine, please refer to the performance specifications of your order confirmation.
  • Page 28 Other data description Data Year of construction See production identification tag Noise emission Sound pressure level measured in accordance with DIN EN 13023:2003-03 below 77 dB(A). Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 29: Machine Areas

    Description Machine areas Machine areas The machine consists of the following areas: TS 1600-105FH2 Helix Areas of the machine Picture illustration description Conveyor track Supports Tail pulley Gear motor...

  • Page 30: Parts Of The Machine

    Lower conveyor track cover drive finger guard, tail pulley side drive pulley cover, pulley bearings pulley bearings finger guard basic frame Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 31: Optional Machine Equipment

    Description Optional machine equipment Optional machine equipment The following optional machine equipment is available: TS 1600-105FH2 Helix with baggage guidance TS 1600-105FH2 Helix with tube guidance...
  • Page 32 Description Optional machine equipment Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 33: Transportation And Erection

    "Repairs." If the machine is transported by sea, seaworthy packaging will be additionally required. Observe the permissible operating conditions described in the following also during the storage period. If you have any queries concerning storage and transport, please contact TRANSNORM SYSTEM GmbH.

  • Page 34: Disposing Of Packaging Materials

    The machine is not explosion-protected.  Do not operate the machine in potentially explosive atmospheres. DANGER The required space for operation and maintenance depends on the indi- vidual requirements. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 35: Internal Transportation

    Transportation and erection Internal transportation The following requirements must be given at the installation site:  normal atmosphere (not containing oil or gas, no corrosive components)  ambient temperature +5 °C to +40 °C, up to +50 °C for a maximum of 1h ...

  • Page 36: Auxiliary Materials

    = 2,000 kg = 2,000 mm = 4,000 mm = 1,000 mm = 2,000 mm Round slings: safe working load = 1,000 kg = 3,000 mm Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 37 D = 20 mm F = 42 mm Transport bracket (E2009698): Is designed exclusively for in- company transport of TRANSNORM machines. Transport bracket (E2009698) with attachment set comprising: 4x slot nut M8 (N1001434) 4x bolt M8x18 (K1009663) Is designed exclusively for in- company transport of TRANS- NORM machines.

  • Page 38: Transport With Industrial Truck Or Crane

    Transport with industrial truck or crane TS 1600-105FH2 Helix (up to 45°) Required auxiliary equipment: 1x lift truck cross beam 3x round sling / hoisting chain 3x chain shackle 3x transportation plate (E2009698) Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 39: Ts 1600-105Fh2 Helix (From 45° Up To 90°)

    Transportation and erection Transport with industrial truck or crane TS 1600-105FH2 Helix (from 45° up to 90°) Required auxiliary equipment: 1x adjustable cross beam, single / 4x lift truck hooks 4x round slings 4x chain shackles 4x transport brackets with attachment set...

  • Page 40: Ts 1600-105Fh2 Helix (From 90°)

    TS 1600-105FH2 Helix (from 90°) Required auxiliary equipment: 1x adjustable cross beam, single / 4x lift truck hooks 4x round slings 4x chain shackles 4x transport brackets with attachment set Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 41: Final Assembly On Site

    Transportation and erection Final assembly on site Final assembly on site We recommend that you have installation carried out by TRANSNORM SYSTEM GmbH. Alternatively, final installation could be carried out under the supervision of or after instruction by TRANSNORM SYSTEM GmbH.

  • Page 42: To Carry Out Installation

    Attach the supports or suspensions to the framework of the basic frame using the joining elements (1) provided. Undo joining elements (2) and adjust the angle of inclination. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 43 Curve belt conveyors are usually delivered in one piece. Curve conveyors delivered in multipart require assembly works carried out by TRANSNORM SYSTEM GmbH. Do not install them yourself. Is the machine on optimum setting? The machine is delivered with a fitted endless conveyor belt as standard.

  • Page 44: Mount Side Guides

    If the hazard is still present, affix the warning label "Hand injury" to the side guide next to the hazardous area on the outside. Make sure it is highly visible.  Side guide is installed. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 45: Electrical Installation And Electrical Connection Of The Machine

    Transportation and erection Final assembly on site Electrical installation and electrical connection of the machine Danger of fatal injury caused by electricity The machine is powered with 3-phase alternating current.  The electrical installation must be carried out by qualified and authorised DANGER electricians.
  • Page 46 Transportation and erection Final assembly on site Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 47: Operation

    Operation Commissioning Operation Commissioning Commissioning for the first time and after repairs are generally carried out in the same way. Daily commissioning using the control system for the entire conveyor system is described in the system/control documentation. The machine is designed for the following electrical connection data: ...
  • Page 48 Carry out the following procedures: Switch the machine on briefly. Check the correct direction of rotation. Switch the machine off.  The direction of rotation has been checked. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 49 Operation Commissioning / Commissioning after repair  Carry out a test run Risk of injury - exposed machine parts! Parts of the body, hair and clothing can become caught in rotating machine parts and crushed. WARNING  Wear close-fitting protective clothing. ...

  • Page 50: Normal Application

    Turn off the master switch for the power supply to the machine according to the control unit documentation. Secure the machine against restarting.  The machine has been taken out of operation. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 51: Maintenance And Care

    Upon your request we will provide an optimised maintenance contract based on your individual requirements. To guarantee safe operation of the machine, we recommend that you to make use of our TRANSNORM SYSTEM Service at least once a year.

  • Page 52: Maintenance Schedule

    Abnormal running noise? Check bearings.  Clean cooling fins and air intakes. Monthly Drive pulley Clean drive pulley. Visual inspection: Is the surface worn or damaged? If so, replace drive pulley. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 53: Lubricants

    Maintenance and care Lubricants Maintenance Schedule (cont'd.) Interval Assembly Maintenance/ inspection Monthly Bearings of belt edge Inspection:  holders Can abnormal running noise be heard from bearings? If so, Replace belt edge holders.  Is an excessive amount of lubrication coming out of the bearings? If so, replace belt edge holders.

  • Page 54: Cleaning And Care

    Clean the machine regularly and appropriately for the degree of soiling. It may only be cleaned dry (with a brush, cloth, compressed air, etc.). Make sure the machine and especially the electrical components are protected from moisture. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 55: Repairs

    Spare part purchasing Repairs Spare part purchasing Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN- parts may be ordered from specialised trade. In the event of inquiries or orders, we recommend that you send a copy of the spare parts list with details of the spare parts required to our service department.

  • Page 56: Tightening Torques

    Tightening torque Bush No. 1008 1310 1210 1610 2012 2517 1108 1315 1215 1615 2017 2525 Tightening torque [Nm] Check the tightening torques after 1 hour of operation. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 57: Guards

    TRANSNORM provides captive fasteners for protective devices if the oper- ating company needs to detach a safety device from a machine. This is necessary for maintenance and cleaning.

  • Page 58: Demounting/Installing The Side Guide

    Carry out the following procedures: Mark the position of the holders (1) on the frame (2). Undo screws (3). Place baggage guidance on suitable underlay.  Baggage guidance is demounted. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 59 Repairs Demounting/installing the side guide  Mount baggage guid- Carry out the following procedures: ance Position baggage guidance on frame (2). Tighten joining elements (3) by hand. Position holder (1) on marking. Check the distance between side guide and bed ( 5 - 8 mm). Tighten joining elements (3).
  • Page 60 Repairs Demounting/installing the side guide Place tube guidance on suitable underlay.  Tube guidance is demounted. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 61 Repairs Demounting/installing the side guide  Mount tube guiding Carry out the following procedures: Position tube guidance on frame (3). Tighten joining elements (1) by hand. Position holder (2) on marking. Check the distance between side guide and bed (x = Hf-10 mm). Fasten joint elements (1).

  • Page 62: Replacing The Belt

    Remove cover (4) on pulley- and drive side. Remove cover (5) on pulley- and drive side. Remove cover (3) with finger guard on pulley- and drive side.  Covers have been demounted. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 63 Repairs Replacing the belt  Demount upper belt Carry out the following procedures: edge holder parts of upper run Turn locking lever to „open“. Remove upper parts of belt edge holders (1).  Upper belt edge holder parts in the upper run are demounted. ...
  • Page 64 Loosen drive- and Carry out the following procedures: tail pulley Loosen grub screws of pedestal bearing. Undo screws (1). Lift pulley bearing (2), turn and slide off pulley journal. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 65 Repairs Replacing the belt Turn drive and tail pulley on frame and place on frame.  Drive and tail pulley are loosened.  Remove belt Carry out the following procedures: Lift up drive- and tail pulley Lift-off belt in the direction of the inside radius. Place drive- and tail pulley on frame.
  • Page 66 Align drive and tail pulley and mount joining elements (1). Screw the grub screws of the pedestal bearing tight and secure with thread lock fluid.  Drive- and tail pulley have been fastened. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 67 Repairs Replacing the belt  Fit the bed Carry out the following procedures: Insert beading elements (1). Fasten beading with joining elements (2).  Bed has been fitted.  Mount upper belt Carry out the following procedures: edge holder parts of upper run.
  • Page 68  Tighten / adjust the Carry out the following procedures: belt  Proceed as described under "Tightening / adjusting the belt"  Belt has been tightened / adjusted. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 69 Repairs Replacing the belt  Mount covers Carry out the following procedures: Mount covers (3) and (5) with finger guard . Align and fasten finger plate (4), clearance <=5 mm. Mount angled finger guard (2). Mount cover (2).  Covers are mounted. ...

  • Page 70: Tensioning/Adjusting Belt

    Loosen off finger guards (3). Loosen off finger plate (4). Remove covers (1) and (5). Loosen finger guards (2).  Covers are loosened off on tail pulley side/ demounted. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 71 Repairs Tensioning/adjusting belt  Loosen belt on the Carry out the following procedures: tail pulley side Loosen joining elements (1), outside only. Release belt tension by turning the tensioning screws (2). Carry this out on the inside and outside. (left: outside pulley side, right: inside pulley side) ...
  • Page 72 Switch-off the machine. Repeat steps 2 to 5 until the belt runs correctly. Only adjust driving side if necessary. Fasten joint elements (1).  Belt has been tightened / adjusted. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 73 Repairs Tensioning/adjusting belt  Mount covers on the Carry out the following procedures: tail pulley side Align and fasten finger plate (3), clearance <=5 mm. Align and fasten finger plate (4), clearance <=5 mm. Mount covers (1) and (5). Align finger guard (2) and fasten. ...

  • Page 74: Replacing The Gear Motor

    Use lifting equipment to lift motor on and off. Carry out the following procedures: Remove all power supply lines from the motor. Move cover (2). Move off joining element (1). Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 75 Repairs Replacing the gear motor Loosen off joining elements (3). Turn away holding device (4). Slide off gear motor with torque arm. Place gear motor on suitable underlay.  The gear motor has been removed.  Install gear motor Carry out the following procedures: Apply assembly paste to the pulley journal.

  • Page 76: Shaft Mounted Bevel Wheel Gear (Sew Model Ka), Motor Position M4, Drive Outside

    Use lifting equipment to lift motor on and off. Carry out the following procedures: Remove all power supply lines from the motor. Move cover (2). Move off joining element (1). Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 77 Repairs Replacing the gear motor Undo screws (4). Turn away holding device (3). Slide off gear motor with torque arm. Place gear motor on suitable underlay.  The gear motor has been removed.  Mount gear motor Carry out the following procedures: Put assembly paste onto pulley journal.

  • Page 78: Shaft Mounted Bevel Wheel Gear (Sew Model Ka), Motor Position M4, Drive Inside

    Use lifting equipment to lift motor on and off. Carry out the following procedures: Remove all electrical supply connections from the motor. Move cover (2). Move off joining element (1). Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 79 Repairs Replacing the gear motor Move off joining elements (4). Slide off gear motor with torque arm. Place gear motor on suitable underlay. Demount holder (3).  The gear motor has been removed.  Install gear motor Carry out the following procedures: Apply assembly paste to the pulley journal.

  • Page 80: Shaft Mounted Bevel Wheel Gear (Sew Model Sa), Motor Position M1, Drive Outside)

    Use lifting equipment to lift motor on and off. Carry out the following procedures: Remove all power supply lines from the motor. Move cover (2). Move off joining element (1). Loosen off joining elements (3). Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 81: Shaft Mounted Bevel Wheel Gear (Sew Model Sa), Motor Position M4, Drive Outside)

    Repairs Replacing the gear motor Turn away holding device (4). Slide off gear motor with torque arm. Place gear motor on suitable underlay.  The gear motor has been removed.  Install gear motor Carry out the following procedures: Apply assembly paste to the pulley journal. Installation is carried out in the reverse order.
  • Page 82 Carry out the following procedures: Apply assembly paste to the pulley journal. Installation is carried out in the reverse order.  Gear motor has been mounted.  Gear motor has been replaced. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 83: Shaft Mounted Bevel Wheel Gear (Sew Model Sa), Motor Position M4, Drive Inside)

    Repairs Replacing the gear motor Shaft mounted bevel wheel gear (SEW model SA), motor position M4, drive inside) For some maintenance and repair works the gear motor must be demounted but not exchanged. When replacing the gear motor, obtain the new gear motor according to the spare parts list and prepare it according to the manu- facturer's specifications.
  • Page 84 Carry out the following procedures: Apply assembly paste to the pulley journal. Installation is carried out in the reverse order.  Gear motor has been mounted.  Gear motor has been replaced. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 85: In Case Of Chain Drive / Toothed Belt Drive

    Repairs Replacing the gear motor In case of chain drive / toothed belt drive Illustrated is the motor position M3 and motor type shaft mounted spur gear motor (SEW model R). For some maintenance and repair works the gear motor must be demounted but not exchanged.
  • Page 86 Installation is carried out in reverse order.  Align and tighten chain drive / toothed belt drive.  Gear motor has been mounted.  Gear motor has been replaced. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 87: Replace Chain Drive / Toothed Belt Drive

    Repairs Replace chain drive / toothed belt drive Replace chain drive / toothed belt drive Precondition:  Machine has been put out of operation.  Machine has been secured against accidental switch-on.  Motor has cooled down.  Demount chain drive Carry out the following procedures: / toothed belt drive Remove covers (1) and (2).

  • Page 88: Replacement Of Flange/Pedestal Bearing

    Machine has been secured against accidental switch-on.  Belt is loosened.  The gear motor has been removed if necessary.  Demount flange Carry out the following procedures: bearing, outside Move off cover (2). Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 89 Repairs Replacement of flange/pedestal bearing Loosen grub screw of flange bearing. Undo screws (1). Slip off flange bearing (3).  Flange bearing outside is demounted.  Mount flange Carry out the following procedures: bearing, outside Slide flange bearing onto pulley journal and move into correct position. Installation is carried out in the reverse order.
  • Page 90 Carry out the following procedures: belt  Proceed as described under "Tightening / adjusting the belt"  Belt has been tightened / adjusted.  Bearings have been replaced. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 91: Replacing Drive Pulley

    Repairs Replacing drive pulley Replacing drive pulley Precondition:  Machine has been taken out of operation.  Machine has been secured against accidental switch-on.  Side guide is demounted.  Belt is loosened.  Gear motor is demounted.  Demount covers Carry out the following procedures: Detach cover (2).
  • Page 92 Release bed on the Carry out the following procedures: drive side  Move off joining elements. If the beading is divided then only on driving side.  Bed is released. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 93 Repairs Replacing drive pulley  Demount pulley Carry out the following procedures: bearing inside Loosen grub screws of pedestal bearing. Demount rail (1). Turn pulley bearing (2) and slide off pulley journal.  Pulley bearing inside is demounted.  Remove drive pulley Increased risk of accident! Pulley can tilt and crush body parts.
  • Page 94 Carry out the following procedures: inside Slide pulley bearing (2) onto pulley journal. Align drive pulley and mount rail (1). Tighten grub screws of pedestal bearing.  Pulley bearing inside is mounted. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 95 Repairs Replacing drive pulley  Attach bed on the Carry out the following procedures: drive side  Tighten joining elements. If the beading is divided then only on driving side.  Beading is fastened.  Mount upper belt Carry out the following procedures: edge holder parts on the drive side Insert upper parts of belt edge holders (1).
  • Page 96  Mount covers Carry out the following procedures: Mount covers (5) and (4). Align finger guard (6) and fasten. Align and fasten finger plate (3), clearance <=5 mm. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 97 Repairs Replacing drive pulley Mount angled finger guard (2). Mount cover (1).  Covers are mounted.  Mount side guide Carry out the following procedures:  Proceed as described under „Side guide“.  Side guide is installed.  Drive pulley has been replaced...

  • Page 98: Replacing Tail Pulley

    Remove finger guard (2). Loosen off finger guard plate (3) on tail pulley side. Remove covers (4) and (5) with finger guard on pulley side.  Covers have been demounted. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 99 Repairs Replacing tail pulley  Demount upper belt Carry out the following procedures: edge holder parts on tail pulley side Turn locking lever to „open“. Pull off the upper belt edge holder parts (1) in the area of the bed. ...
  • Page 100 Use hoists to raise and lower the pulley. Carry out the following procedures: Move cover (1). Loosen grub screws (2). Slide out tail pulley (3).  Tail pulley has been removed. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 101 Repairs Replacing tail pulley  Slide in tail pulley Increased risk of accident! Pulley can tilt and crush body parts.  Secure the pulley to prevent it falling. WARNING  Use hoists to raise and lower the pulley. Carry out the following procedures: Slide new tail pulley (3) into belt loops and flange bearing.
  • Page 102 Beading is fastened.  Mount upper parts of Carry out the following procedures: belt edge holders on tail pulley side Insert upper parts of belt edge holders (1). Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 103 Repairs Replacing tail pulley Check belt edge nose for correct position between ball bearings inside the holders. Turn locking lever to „close“.  Upper belt edge holder parts are mounted.  Tighten / adjust the Carry out the following procedures: belt ...
  • Page 104 Carry out the following procedures:  Carry out procedure as described under "Mount baggage guidance" or "Mount tube guiding."  Side guide is installed.  Tail pulley has been replaced Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 105: Belt Edge Holder

    Repairs Belt edge holder Belt edge holder Precondition:  Machine has been taken out of operation.  Machine has been secured against accidental switch-on.  Side guide is demounted.  Belt is loosened.  Belt has been removed.  Demount belt edge Carry out the following procedures: holders Demount upper parts of belt edge holders (1).
  • Page 106 Upper belt edge holder parts are mounted.  Belt has been tensioned and adjusted.  Side guide is mounted.  Belt is mounted.  Belt edge holders have been exchanged. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 107: Fault Clearance

    Fault clearance What to do if... Fault clearance This section informs you what to do if a malfunction occurs. A disturbance can have various different causes. For instructions on the respective fault clearances that may be carried out by technical personnel as defined under "Personnel qualification", please refer to the section "Fault clearance".

  • Page 108: Motor And Gear

    Should a fault occur in the drive motor, please refer to the operating instruc- tions provided by the motor manufacturer for information on how to remedy the fault. The operating instructions of the motor are part of the installation. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 109: Decommissioning And Disposal

    Decommissioning and disposal Machine disposal Decommissioning and disposal Machine disposal When disposing of the complete machine or parts of it, please observe your local rules and regulations for waste disposal. The regulations will tell you if the machine has to be dismantled for disposal and how the individual components may be recycled....

  • Page 110: Main Components Of The Machine

    Drive belt, conveyor belt Polyurethane (PU) Polyvinyl chloride (PVC) Conveyor roller Plastic Steel Gear motor Cast iron Copper Steel Basic frame, support Aluminium Steel Pulley Steel Polyurethane- (PUR) coated steel Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

  • Page 111: Contact Details

    In the event of uncertainty or problems during installation, maintenance, repair or operation of the machine, please first consult the corresponding section of the operating instructions. If you cannot find the information you require there, please contact TRANSNORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str.

  • Page 112: Subsidiaries, Branch Offices And Sales Partners Worldwide

    Tel.: +33 (0) 1 48 63 70 61 Fax: +31 (0) 1 11 45 12 88 Fax: +33 (0) 1 48 63 05 62 e-mail: sales.nl@transnorm.de e-mail: eric.cornec@transnorm.de Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...
  • Page 113 Contact details Subsidiaries, branch offices and sales partners worldwide Sales partners Denmark Switzerland Nerak A/S. Frei Fördertechnik AG Viborgvej 22-24 Schwarzbachstraße 26 8600 Silkeborg 3113 Rubigen Tel.: +45 (0) 70 26 50 04 Tel.: +41 (0) 3 17 20 56 56 Fax: +45 (0) 70 23 50 04 Fax: +41 (0) 3 17 20 56 55 e-mail: info@ffag.ch...

  • Page 114: Service Branches Germany

    Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and comments ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Curve belt conveyor TS 1600-105FH2 Helix Version 3.3 ENG, 23.02.2017...

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