Bose ControlSpace ESP-88C Service Manual
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Bose ControlSpace ESP-88C Service Manual

Bose ControlSpace ESP-88C Service Manual

Engineered sound processors
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®
ControlSpace
ESP-88C and ESP-00
Engineered Sound Processors,
CC-16 and CC-64 Controllers
(US and non-US units)
©2013 Bose Corporation
Service Manual
Reference Number 313419-SM Rev. 02

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Summary of Contents for Bose ControlSpace ESP-88C

  • Page 1 ® ControlSpace ESP-88C and ESP-00 Engineered Sound Processors, CC-16 and CC-64 Controllers (US and non-US units) ©2013 Bose Corporation Service Manual Reference Number 313419-SM Rev. 02...

  • Page 2: Table Of Contents

    Packaging Part List, ControlSpace CC-64 Controller ................14 Figure 3. CC-64 Controller Packing View ....................14 Main Part List, ControlSpace ESP-88C/ESP-00 Chassis (see Figure 4) ........15-16 Figure 4. ControlSpace ESP-88C/ESP-00 Chassis Exploded View ............16 Main Part List, ControlSpace CC-16 Controller ..................17 Figure 5.

  • Page 3: Safety Information

    BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF THE BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR USED FOR ANY OTHER PURPOSE. WARRANTY The Bose ControlSpace ESP-88C and ESP-00 Systems and CC-16 and CC-64 Controllers are covered by a limited 5-year transferable warranty.

  • Page 4: Product Description

    ControlSpace system. The Bose ControlSpace Designer software is used to design systems and configure the chassis and user controllers. The software runs on a PC and communicates to the chassis over Ethernet.
  • Page 5 PRODUCT DESCRIPTION ESP-88 Chassis Overview (continued): Optional Cards Audio Cards: 4x4 mic/line card Series II (not included with the ESP-00) Occupies two audio slots. Four microphone or line level inputs (software selectable), and four line level outputs. The ESP-88C includes two 4x4 Mic/line cards. Two 4x4 cards can be added. EDR line level output card Occupies one audio slot.
  • Page 6 • Universal mounting bracket • UL and CE listed CC-64 Control Center The Bose ControlSpace CC-64 control center is an elegant, programmable, networked controller that provides users with a simple and logical interface to their ControlSpace system. Because the controller is...
  • Page 7 PRODUCT DESCRIPTION CC-64 Control Center (continued) The CC-64 is a 10Base-T Ethernet device. Up to sixteen CC-64s can be used per ControlSpace ® system. Features • 2-line by 40-character backlit LCD • Sixteen Gain/Selector controls (four banks of four) - Four rotary encoders for changing the gain level or selecting scenes/sources - Each encoder includes a 15-segment LED array for indicating the control’s current level or state - The encoders feature push buttons for muting gain controls or making selections...

  • Page 8: Specifications

    SPECIFICATIONS Inputs Type: 8 analog, electronically balanced, microphone/line level (software selectable) Connectors: Phoenix/Euroblock 2-piece, 3-pin Nominal Input Level: +4dBu/-10dBu/-20dBu/-38dBu/-44dBu/-50dBu/-60dBu Frequency Response: 20 to 20kHz (+0.5dB / -2.0dB) at +4dBu nominal input level Input Impedance: 2.4k ohm @ 1kHz (with or without phantom power active) Maximum Input Level: +24dBu @ +4dBu nominal input power Equivalent Input Noise:...
  • Page 9 SPECIFICATIONS Signal Processing Type: 32-bit floating-point digital signal processor(s) Clock Speed: 200MHz Maximum Calculation: 1600 MIPS/1200 MFLOPS (6400 MIPS/4800 MFLOPS with DSP option card) Delay Memory: 16MByte/72s (maximum) (64MByte/288s maximum with DSP option card) Audio Latency: 610us (analog in to analog out) (860us with DSP option card) Sampling Rate: 48kHz Control Inputs...
  • Page 10 SPECIFICATIONS Expansion Slots Audio I/O: 8 slots (4 slots occupied) Control I/O: 2 slots (1 slot occupied) Max 16 inputs/16 outputs DSP: 1 slot Audio Channels Analog: 32 max (all slots full) Digital (AES3): 64 (all slots full) Mechanical Dimensions: 18.9”W x 3.5”H x 12.6”D (482 x 88 x 320mm) Weight: 14 lb.

  • Page 11: Electrostatic Discharge Sensitive (Esds) Device Handling

    ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICE HANDLING This unit contains ESDS devices. We recommend the following precautions when repairing, replacing or transporting ESDS devices: • Perform work at an electrically grounded work station. • Wear wrist straps that connect to the station or heel straps that connect to conductive floor mats.

  • Page 12: Packaging Part List, Controlspace

    PACKAGING PART LIST ControlSpace ® ESP-88C and ESP-00 Chassis Item Description Qty. Part Number Note Number EPE FOAM 312474 ESP-88C Chassis, US/CAN 313419-0010 ESP-88C Chassis, EURO 313419-0020 ESP-88C Chassis, JAPAN 313419-0030 ESP-88C Chassis, UK 313419-0040 ESP-88C Chassis, AUS 313419-0050 ESP-00 Chassis, US/CAN 315228-0010 ESP-00 Chassis, EURO 315228-0020...

  • Page 13: Packaging Part List, Controlspace Cc-16 Controller

    PACKAGING PART LIST ControlSpace ® CC-16 Controller Item Description Qty. Part Number Note Number Foam, White EPE CC-16 Controller 041761 Anti-static bag, 150 x 180 x 0.03MM Paper Tray Installation Manual, English Language 285042 White box Screw, #6-32x0.7", Phillips, ZINC (US/Japan) Bag, Poly, 40 x 60MM Screw, M4.0x18, Phillips, ZINC (Europe) Power Supply, 15VDC, 5W, 100-240VAC Input...

  • Page 14: Packaging Part List, Controlspace Cc-64 Controller

    PACKAGING PART LIST ControlSpace ® CC-64 Controller Item Description Qty. Part Number Note Number Install Guide, CC-64 285041 EPE Foam, 330X180X15MM Bag, PE, Anti-Static, 330X180X0.03MM CC-64 Controller 041760 Screw, US, MSF, #6-32X0.7, MS, ZN-WH Bag, Poly, 40X60MM Tray, Foam, EPE, 330x180x45MM Terminal Block, 2P, P5.08, 2ESDV-02P Bag, Poly, 100X60MM White Box, W9B...

  • Page 15: Main Part List, Controlspace Esp-88C/Esp-00 Chassis (See Figure 4)

    MAIN PART LIST ControlSpace ® ESP-88C/ESP-00 Chassis (see Figure 4) Item Description Qty. Part Number Note Number TOP COVER 278505-001 M3x4 SCREW, MSF, MS-BK (FOR CHASSIS/COVER) M3x4 SCREW, SI, MSB, MS-BK GIO REAR PANEL, SECC-T1, T=1.0MM 278516-001 PANEL, REAR, BLANK, SECC-T1 T=1.0MM 278518-001 DSP REAR PANEL, SECC-T1, T=1.0MM 278515-001...
  • Page 16 POWER SUPPLY HARNESS, IMPROVED, ESP- 318938-001S 88 / ESP-88C (USED WITH THE IPD POWER SUPPLY) RIVET, RUBBER, TPE, BLACK (USED WITH ITEM 331160-001S 28, DC FAN, LOW-NOISE, ONLY) WIRING HARNESS, GPIO, 9 WIRE, SLEEVED 331161-001S Figure 4. ControlSpace ESP-88C/ESP-00 Chassis Exploded View...

  • Page 17: Main Part List, Controlspace Cc-16 Controller

    MAIN PART LIST ® ControlSpace CC-16 Controller Item Description Qty. Part Number Note Number Front plate, PC, GE, LEXAN, 241R, White 275432 Overlay, PC sheet, w/adhesive, 0.18mm 277488 Insert, plate, PC, GE, LEXAN, 241R, White 275434 LCD PCB Assembly 275817-002 Mounting Frame, PC, GE, LEXAN, 241R, White 275433 Main PCB Assembly...

  • Page 18: Main Part List, Controlspace Cc-64 Controller

    MAIN PART LIST ControlSpace ® CC-64 Controller Item Description Part Number Note Number Metal EMC Shield, Case, SECC-T1, T=0.50MM 275816 Front Panel 275814 Knob 278523-002 Nylon Washer, OD=6.1MM, ID=2.95MM, T=2MM Keyboard Overlay, Plastic, W/S, Adhesive 277485 LCM Module, STN, Blue, 12 Clock, 323977-001S YMC402-11AAABUCL LED PCB Assembly...

  • Page 19: Electrical Part List

    ELECTRICAL PART LIST ESP-88C and ESP-00 Chassis Motherboard PCB Assembly Resistors Reference Description Vendor Part Number Vendor Name Note Designator R100 RK73H1JTD10KF R101 RK73H1JTD1KF R102 0 Ohm RK73Z1JTD 0RJ R103 0 Ohm RK73Z1JTD 0RJ R104 0 Ohm RK73Z1JTD 0RJ R105 0 Ohm RK73Z1JTD 0RJ R106...
  • Page 20 ELECTRICAL PART LIST ESP-88C and ESP-00 Chassis Motherboard PCB Assembly Resistors (continued) Reference Description Vendor Part Number Vendor Name Note Designator R304 33 Ohm RK73H1JTD33RF R305 33 Ohm RK73H1JTD33RF R306 33 Ohm RK73H1JTD33RF R307 33 Ohm RK73H1JTD33RF R308 33 Ohm RK73H1JTD33RF R309 33 Ohm...
  • Page 21 ELECTRICAL PART LIST ESP-88C and ESP-00 Chassis Motherboard PCB Assembly Resistors (continued) Reference Description Vendor Part Number Vendor Name Note Designator R360 33 Ohm RK73H1JTD33RF R361 33 Ohm RK73H1JTD33RF R362 33 Ohm RK73H1JTD33RF R363 33 Ohm RK73H1JTD33RF R364 33 Ohm RK73H1JTD33RF R365 33 Ohm...
  • Page 22 ELECTRICAL PART LIST ESP-88C and ESP-00 Chassis Motherboard PCB Assembly Capacitors Reference Description Vendor Part Number Vendor Name Note Designator C101 0.1uF GRM188F11E104ZA01D MURATA C102 0.1uF GRM188F11E104ZA01D MURATA C103 0.1uF GRM188F11E104ZA01D MURATA C104 0.1uF GRM188F11E104ZA01D MURATA C105 0.1uF GRM188F11E104ZA01D MURATA C106 0.1uF GRM188F11E104ZA01D...
  • Page 23 ELECTRICAL PART LIST ESP-88C and ESP-00 Chassis Motherboard PCB Assembly Capacitors (continued) Reference Description Vendor Part Number Vendor Name Note Designator C147 12pF GRM1882C1H120JA01D MURATA C148 12pF GRM1882C1H120JA01D MURATA C149 12pF GRM1882C1H120JA01D MURATA C150 47pF GRM1882C1H470JZ01D MURATA C151 47pF GRM1882C1H470JZ01D MURATA C152 47pF...
  • Page 24 ELECTRICAL PART LIST ESP-88C and ESP-00 Chassis Motherboard PCB Assembly Capacitors (continued) Reference Description Vendor Part Number Vendor Name Note Designator C304 47pF GRM1882C1H470JZ01D MURATA C305 47pF GRM1882C1H470JZ01D MURATA C306 47pF GRM1882C1H470JZ01D MURATA C307 47pF GRM1882C1H470JZ01D MURATA C308 47pF GRM1882C1H470JZ01D MURATA C309 47pF...
  • Page 25 ELECTRICAL PART LIST ESP-88C and ESP-00 Chassis Motherboard PCB Assembly Capacitors (continued) Reference Description Vendor Part Number Vendor Name Note Designator C356 47pF GRM1882C1H470JZ01D MURATA C358 47pF GRM1882C1H470JZ01D MURATA C359 47pF GRM1882C1H470JZ01D MURATA C360 47pF GRM1882C1H470JZ01D MURATA C361 47pF GRM1882C1H470JZ01D MURATA C362 47pF...
  • Page 26 ELECTRICAL PART LIST ESP-88C and ESP-00 Chassis Motherboard PCB Assembly Diodes Reference Description Vendor Part Number Vendor Name Note Designator D201 OPEN NOT USED NOT USED D202 1SR154-400 1SR154-400 RHOM D207 1SR154-400 1SR154-400 RHOM D208 1SR154-400 1SR154-400 RHOM Transistors Reference Description Vendor Part Number Vendor Name...

  • Page 27: Esp-88C Chassis 4X4 Series Ii Pcb Assembly

    ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Resistors Reference Description Vendor Part Number Vendor Name Note Designator R100 100k RK73H1JTD100kF R101 100 Ohm RK73H1JTD100RF R102 100 Ohm RK73H1JTD100RF R103 100k RK73H1JTD100kF R104 OPEN NOT USED NOT USED R105 6.8k RK73H1JTD6.8KF...
  • Page 28 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Resistors (continued) Reference Description Vendor Part Number Vendor Name Note Designator R147 RK73H1JTD12KF R148 6.8k RK73H1JTD6.8KF R149 RK73H1JTD12KF R150 RK73H1JTD12KF R151 6.8k RK73H1JTD6.8KF R152 6.8k RK73H1JTD6.8KF R153 RK73H1JTD12KF R156 RK73H1JTD12KF R157 6.8k RK73H1JTD6.8KF...
  • Page 29 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Resistors (continued) Reference Description Vendor Part Number Vendor Name Note Designator R218 OPEN NOT USED NOT USED R219 OPEN NOT USED NOT USED R220 1.3k RK73H1JTD1.3KF R221 OPEN NOT USED NOT USED R222 5.1k...
  • Page 30 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Resistors (continued) Reference Description Vendor Part Number Vendor Name Note Designator R267 RK73H1JTD39KF R268 RK73H1JTD39KF R269 4.7k RK73H1JTD4.7KF R270 1.8k RK73H1JTD1.8KF R271 1.2k RK73H1JTD1.2KF R272 4.7k RK73H1JTD4.7KF R273 4.7k RK73H1JTD4.7KF R274 1.8k RK73H1JTD1.8KF...
  • Page 31 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Resistors (continued) Reference Description Vendor Part Number Vendor Name Note Designator R336 RK73H1JTD10KF R337 1.8k RK73H1JTD1.8KF R338 RK73H1JTD10KF R339 2.2k RK73H1JTD2.2KF R340 1.8k RK73H1JTD1.8KF R341 1.5k RK73H1JTD1.5KF R342 1.5k RK73H1JTD1.5KF R343 2.2k RK73H1JTD2.2KF...
  • Page 32 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Resistors (continued) Reference Description Vendor Part Number Vendor Name Note Designator R382 2.2k RK73H1JTD2.2KF R403 RK73H1JTD10KF R404 4.7k RK73H1JTD4.7KF R405 OPEN NOT USED NOT USED R406 OPEN NOT USED NOT USED R407 OPEN NOT USED...
  • Page 33 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Resistors (continued) Reference Description Vendor Part Number Vendor Name Note Designator R448 6.8k RK73H1JTD6.8KF R449 RK73H1JTD10KF R450 6.8k RK73H1JTD6.8KF R451 6.8k RK73H1JTD6.8KF R452 RK73H1JTD10KF R453 6.8k RK73H1JTD6.8KF R454 RK73H1JTD10KF R455 RK73H1JTD10KF R456 RK73H1JTD10KF...
  • Page 34 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Resistors (continued) Reference Description Vendor Part Number Vendor Name Note Designator R615 0 Ohm RK73Z1JTD 0RJ R616 0 Ohm RK73Z1JTD 0RJ R617 0 Ohm RK73Z1JTD 0RJ R618 0 Ohm RK73Z1JTD 0RJ R619 0 Ohm RK73Z1JTD 0RJ...
  • Page 35 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Resistors (continued) Reference Description Vendor Part Number Vendor Name Note Designator R722 330 Ohm RK73H1JTD330RF R723 330 Ohm RK73H1JTD330RF R724 330 Ohm RK73H1JTD330RF R725 330 Ohm RK73H1JTD330RF R726 330 Ohm RK73H1JTD330RF R727 OPEN...
  • Page 36 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Capacitors Reference Description Vendor Part Number Vendor Name Note Designator C100 0.1uF GRM188F11E104ZA01D MURATA C101 10uF, 16V MVK16VC10MD55 NICHIKEMI C102 0.1uF GRM188F11E104ZA01D MURATA C103 0.1uF GRM188F11E104ZA01D MURATA C104 10uF, 16V MVK16VC10MD55 NICHIKEMI C105...
  • Page 37 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Capacitors (continued) Reference Description Vendor Part Number Vendor Name Note Designator C146 100pF GRM39CH101JZ01D MURATA C147 100pF GRM39CH101JZ01D MURATA C148 100pF GRM39CH101JZ01D MURATA C149 10uF, 16V, BP RVB16V100M-R ELNA C200 0.1uF GRM188F11E104ZA01D MURATA...
  • Page 38 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Capacitors (continued) Reference Description Vendor Part Number Vendor Name Note Designator C242 47pF GRM39CH470JZ01D MURATA C243 47pF GRM39CH470JZ01D MURATA C244 47pF GRM39CH470JZ01D MURATA C245 10uF, 16V, BP RVB16V100M-R ELNA C246 100pF GRM39CH101JZ01D MURATA...
  • Page 39 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Capacitors (continued) Reference Description Vendor Part Number Vendor Name Note Designator C338 22pF GRM39CH220J50PB MURATA C339 22pF GRM39CH220J50PB MURATA C340 22pF GRM39CH220J50PB MURATA C341 22pF GRM39CH220J50PB MURATA C342 22pF GRM39CH220J50PB MURATA C343 0.01uF...
  • Page 40 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Capacitors (continued) Reference Description Vendor Part Number Vendor Name Note Designator C428 2700pF GRM188B11H272KA01D MURATA C429 1500pF P-GRM39B152K-50 MURATA C430 4700pF GRM188B11H472KA01D MURATA C431 4700pF GRM188B11H472KA01D MURATA C432 47uF, 16V MVK16VC47MF55 NICHIKEMI C433...
  • Page 41 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Capacitors (continued) Reference Description Vendor Part Number Vendor Name Note Designator C518 0.1uF GRM188F11E104ZA01D MURATA C519 47uF, 16V MVK16VC47MF55 NICHIKEMI C520 0.1uF GRM188F11E104ZA01D MURATA C521 10uF, 16V MVK16VC10MD55 NICHIKEMI C522 0.1uF GRM188F11E104ZA01D MURATA...
  • Page 42 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Capacitors (continued) Reference Description Vendor Part Number Vendor Name Note Designator C612 0.1uF GRM188F11E104ZA01D MURATA C613 0.1uF GRM188F11E104ZA01D MURATA C614 0.1uF GRM188F11E104ZA01D MURATA C615 0.1uF GRM188F11E104ZA01D MURATA C616 0.1uF GRM188F11E104ZA01D MURATA C617 0.1uF...
  • Page 43 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Diodes Reference Description Vendor Part Number Vendor Name Note Designator D500 1SS396 1SS396 TOSHIBA D501 1SS396 1SS396 TOSHIBA D502 1SS396 1SS396 TOSHIBA D503 1SS396 1SS396 TOSHIBA D504 1SS396 1SS396 TOSHIBA D505 1SS396 1SS396...
  • Page 44 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Transistors (continued) Reference Description Vendor Part Number Vendor Name Note Designator Q402 DTC114EKA DTC114EKA RHOM Q403 2SC3326 2SC3326 TOSHIBA Q404 2SC3326 2SC3326 TOSHIBA Q405 2SC3326 2SC3326 TOSHIBA Q406 2SC3326 2SC3326 TOSHIBA Q407 DTC114EKA...
  • Page 45 ELECTRICAL PART LIST ESP-88C Chassis 4x4 Series II PCB Assembly Miscellaneous Reference Description Vendor Part Number Vendor Name Note Designator CN600 B9B-XH B9B-XH NICHIATSU CN601 2EHDRC-03P(GRN) 2EHDRC-03P(GRN) DINKL CN602 2EHDRC-03P(GRN) 2EHDRC-03P(GRN) DINKL CN603 2EHDRC-03P(GRN) 2EHDRC-03P(GRN) DINKL CN604 2EHDRC-03P(GRN) 2EHDRC-03P(GRN) DINKL CN700 87BFN-030R 87BFN-030R...

  • Page 46: Digital Signal Processor (Dsp) Pcb Assembly

    ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Resistors Reference Description Vendor Vendor Part Number Note Designator R100 33 OHM, 0603, 1/10W, 1% Yageo RC0603FR-0733R R101 1K, 0603, 1/10W, 1% Yageo RC0603FR-071K R102 1K, 0603, 1/10W, 1% Yageo RC0603FR-071K R103 10K, 0603, 1/10W, 1%...
  • Page 47 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator R409 10K, 0603, 1/10W, 1% Yageo RC0603FR-0710K R410 220K, 0603, 1/10W, 1% Yageo RC0603FR-07220K R450 4.7K, 0603, 1/10W, 1% Yageo RC0603FR-074K7 R451 4.7K, 0603, 1/10W, 1%...
  • Page 48 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Resistor Arrays (continued) Reference Description Vendor Vendor Part Number Note Designator RA109 33 OHM, ARRAY, 8 PIN, 5% Yageo YC164-JR-0733R RA110 33 OHM, ARRAY, 8 PIN, 5% Yageo YC164-JR-0733R RA111 33 OHM, ARRAY, 8 PIN, 5% Yageo YC164-JR-0733R...
  • Page 49 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Resistor Arrays (continued) Reference Description Vendor Vendor Part Number Note Designator RA401 10K, ARRAY, 10 PIN, 8R, 5% Yageo YC158TJR-0710K RA450 10K, ARRAY, 10 PIN, 8R, 5% Yageo YC158TJR-0710K RA530 10K, ARRAY, 10 PIN, 8R, 5% Yageo YC158TJR-0710K...
  • Page 50 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C139 10uF, ELEC, 16V, 40C, 20% NICHICON UZT1C100MCR1GB C140 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C141 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C142...
  • Page 51 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C211 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C212 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C213 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C214...
  • Page 52 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C323 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C324 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C325 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C326...
  • Page 53 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C456 0.047uF, 0603, X7R, 50V, 10% Samsung CL10B471KBNC C457 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C458 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C459...
  • Page 54 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C507 47pF, 0603, 50V, NPO, 55C, 5% Samsung CL10C470JBNC C531 47pF, 0603, 50V, NPO, 55C, 5% Samsung CL10C470JBNC C532 47pF, 0603, 50V, NPO, 55C, 5% Samsung CL10C470JBNC C533...
  • Page 55 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Transistors Reference Description Vendor Vendor Part Number Note Designator Q450 PNP, 50V, 100Ma, SOT-23 KRA102S Q451 PNP, 50V, 100Ma, SOT-23 KRA102S Q452 PNP, 50V, 100Ma, SOT-23 KRA102S Q453 PNP, 50V, 100Ma, SOT-23 KRA102S Q454 PNP, 50V, 100Ma, SOT-23...
  • Page 56 ELECTRICAL PART LIST ESP-88 General Input/Output (GIO) PCB Assembly Resistors Reference Description Vendor Vendor Part Note Designator Number R100 100 OHM, 0603, 1/10W, 1% Yageo RC0603FR-07100R R101 100 OHM, 0603, 1/10W, 1% Yageo RC0603FR-07100R R102 100 OHM, 0603, 1/10W, 1% Yageo RC0603FR-07100R R103...
  • Page 57 ELECTRICAL PART LIST ESP-88 General Input/Output (GIO) PCB Assembly Capacitors Reference Description Vendor Vendor Part Note Designator Number C100 10uF, 16V, 40C, 20% NICHICON UZT1C100MCR1GB C101 0.01uF, 0603, X7R, 50V, 55C, 10% Samsung CL10B103KBNC C102 0.01uF, 0603, X7R, 50V, 55C, 10% Samsung CL10B103KBNC C103...
  • Page 58 ELECTRICAL PART LIST ESP-88 General Input/Output (GIO) PCB Assembly Inductors Reference Description Vendor Vendor Part Note Designator Number L100 EMI FILTER, SMD 300mA, 20% Murata NFM21CC223R1H3D L101 EMI FILTER, SMD 300mA, 20% Murata NFM21CC223R1H3D L102 EMI FILTER, SMD 300mA, 20% Murata NFM21CC223R1H3D L103...
  • Page 59 ELECTRICAL PART LIST ESP-88 General Input/Output (GIO) PCB Assembly Integrated Circuits Reference Description Vendor Vendor Part Note Designator Number M100 VOLTAGE DETECTOR, TSOP-5 ONSEMI NCP303LSN30T1 M100 VOLTAGE DETECTOR, SOT-23-5 SEIKO S-80930CNMC-G80- M101 REGULATOR, 3.3V, 1A, TO-252 UPC2933T M102 FLASH, MCU, 32K, LQFP64 RENASES HD64F3664FP M451...

  • Page 60: Output Pcb Assembly

    ELECTRICAL PART LIST ESP-88 Output PCB Assembly Inductors Reference Description Vendor Vendor Part Number Note Designator Name L900 NFM39R12C223 MURATA NFM39R12C223 L901 NFM39R12C223 MURATA NFM39R12C223 L902 NFM39R12C223 MURATA NFM39R12C223 L903 NFM39R12C223 MURATA NFM39R12C223 L904 NFM39R12C223 MURATA NFM39R12C223 L905 NFM39R12C223 MURATA NFM39R12C223 L906 NFM39R12C223...

  • Page 61: Control Center

    ELECTRICAL PART LIST CC-64 Control Center Resistors Reference Description Vendor Vendor Part Note Designator Name Number YC158TJR-0710K RA100 NETWORK, 10K, 10 PIN/8R, 5% Yageo RA400 NETWORK, 10K, 10 PIN/8R, 5% Yageo YC158TJR-0710K YC158TJR-0710K RA401 NETWORK, 10K, 10 PIN/8R, 5% Yageo YC158TJR-0710K RA500 NETWORK, 10K, 10 PIN/8R, 5%...
  • Page 62 ELECTRICAL PART LIST CC-64 Control Center Capacitors (continued) Reference Description Vendor Vendor Part Number Designator Name CL10F104ZBNC C105 0.1uF, 0603, Y5V, 50V, 85C, 20% Samsung C106 0.1uF, 0603, Y5V, 50V, 85C, 20% Samsung CL10F104ZBNC CL10F104ZBNC C107 0.1uF, 0603, Y5V, 50V, 85C, 20% Samsung CL10F104ZBNC C108...
  • Page 63 ELECTRICAL PART LIST CC-64 Control Center Diodes Reference Description Vendor Vendor Part Number Designator Name D100 SWITCHING, KDS181, SOT-23 KDS181 D101 SWITCHING, KDS181, SOT-23 KDS181 KDS181 D102 SWITCHING, KDS181, SOT-23 17-21 UYC/S530- D200 LED, YELLOW, SMD, 0805 Everlight A2/TR8 17-21 UYOC/S530- D201 LED, AMBER, SMD, 0805 Everlight...
  • Page 64 ELECTRICAL PART LIST CC-64 Control Center Diodes (continued) Reference Description Vendor Vendor Part Number Designator Name 17-21 VGC/TR8 D339 LED, GREEN, SMD, 0805 Everlight D340 LED, GREEN, SMD, 0805 Everlight 17-21 VGC/TR8 17-21 VGC/TR8 D341 LED, GREEN, SMD, 0805 Everlight 17-21 VGC/TR8 D342 LED, GREEN, SMD, 0805...
  • Page 65 ELECTRICAL PART LIST CC-64 Control Center Integrated Circuits Reference Description Vendor Vendor Part Number Designator Name MC74VHC08DT M100 QUAD 2-INPUT AND, TSSOP14 ON Semi M101 CMOS, SRAM, TSOP44 Samsung K6R1016C1D-TC10 HD64F3069RF25 M102 MCU, FLASH, UNPROG, FP-100B Hitachi MC74VHC04DT M200 HEX INVERTER, TSSOP14 ON Semi M201 EEPROM, DIP8, ATMEL...

  • Page 66: Zone Controller

    ELECTRICAL PART LIST CC-16 Zone Controller Resistors Reference Description Vendor Name Vendor Part Note Designator Number 715 OHM, 0603, 1/10W, 1% Yageo Corporation RC0603FR-07715R 240 OHM, 0603, 1/10W, 1% Yageo Corporation RC0603FR-07240R 100K, 0603, 1/10W, 5% Yageo Corporation RC0603JR-07100K 10K, 0603, 1/10W, 5% Yageo Corporation RC0603JR-0710K 10K, 0603, 1/10W, 5%...
  • Page 67 ELECTRICAL PART LIST CC-16 Zone Controller Integrated Circuits Reference Description Vendor Name Vendor Part Note Designator Number REG, 1.5A, TO-263 NS National Semi LM317S XCVR, SO-8, MAXIM Maxim Integrated MAX485ECSA EEPROM, 16Kx8, MSOP-8 Microchip Tech Inc 24LC128-I/MS MCU, SSOP28, 10MHz Microchip Tech Inc PIC16F873A-I/SS Miscellaneous...

  • Page 68: Disassembly Procedures

    DISASSEMBLY PROCEDURES ® ControlSpace ESP-88C and ESP-00 4. GPIO Board Removal Chassis 4.1 Perform procedure 1. Refer to Figure 4 for the following proce- dures 4.2 Unplug the wire harness at CN102. Lift out the GPIO card. 1. Top Cover Removal 4.3 Remove the two screws (3) that secure 1.1 Remove the eight screws (2, 3) that the GPIO card (31) to the back of the chas-...
  • Page 69 DISASSEMBLY PROCEDURES 6.4 Lift out the Mic/Line PCB assembly. ControlSpace ® CC-16 Control Center Unplug the wiring harness for the Line Output PCB. Refer to Figure 5 for the following proce- Re-assembly Note: When re-installing the dures. Mic/Line PCB assembly, ensure that the LEDs located on the front of the LED PCB 1.
  • Page 70 DISASSEMBLY PROCEDURES ControlSpace ® CC-64 Control Center 5. LCM Display Module Removal Refer to Figure 6 for the following proce- 5.1 Perform procedure 3, but do not dures. unsolder the ribbon cable connection to the Main PCB (8). You can swing the Main PCB 1.

  • Page 71: Esp88C And Esp-00 Front Panel Indicators And Features

    Front Panel Indicators and Features 1. Status Indicator 6. Serial Indicator Green = Netlist loaded, operating Red = RS232: Rx/Tx Yellow = DSP resource shortage (delay Yellow = RS485: CC-16 controller command or cycles) received Red = Error in netlist Green = RS485: CC-16 controller command Off = No netlist loaded...

  • Page 72: Esp88C And Esp-00 Rear Panel Controls And Connections

    Rear Panel Controls and Connections 1. Mic/Line Inputs 6. GPIO slot 2 Four balanced mic/line inputs (audio input For optional second GPIO card connectors are green) in slots 1 and 3. These are inputs S1-1 through S1-4 and S3- 7. Power Switch 1 through S3-4 in the ControlSpaceTM Designer software ON/OFF AC power...
  • Page 73 Rear Panel Controls and Connections Mic/Line Inputs Inputs The ESP-88 (base model) includes two “4x4” Switches and potentiometers can be con- Mic/Line cards. Each of these cards occupy nected to the control inputs to control var- two slots. The input connectors (green) and ious functions in the system.

  • Page 74: Test Procedures

    Figure 7. The connected ESP will appear on “Project view”. This case has no Technic. 3. If not installed on the PC, install the Bose ControlSpace Designer software. Once the software is installed, click on the icon to start the program.
  • Page 75 TEST PROCEDURES If there is no CC-16 or CC64 controller This setup is a straight-through connection connected, connect it now. You will also for this test. Click the connect icon. need the power supply for the controller. Click on the Properties view When the connection is completed, the background color will change.
  • Page 76 TEST PROCEDURES 4-2. Test Setup for the ControlSpace ® ESP-88C and ESP-00 Chassis ETHERNET TO ATS-2 SERIAL LAN CABLE CONTROL PORT CC-16 ESP-88 Chassis LOOP-BACK ADAPTER OUTPUT INPUT OUTPUT INPUT BLANK PHANTOM CH A CH B INDICATOR AuBit Switchbox DB-9 to CHANNEL ATS-2 AUX CONTROL OUT...
  • Page 77 TEST PROCEDURES Table of connection between the ESP-88 and AuBit switcher Switcher ESP-88 ESP-88 Switcher Inputs Outputs OUT CH1 Slot1 Input CH1 IN CH1 Slot2 Output CH1 OUT CH2 Slot1 Input CH2 IN CH2 Slot2 Output CH2 OUT CH3 Slot1 Input CH3 IN CH3 Slot2 Output CH3 OUT CH4...
  • Page 78 TEST PROCEDURES Test Connection Photographs Phantom Cutter Connection of Phantom Cutter GIO 2.2k Ohm loop back cable...
  • Page 79 TEST PROCEDURES 4-3. The order of testing. The table below lists the tests that are automatically performed by the ATS-2 test station test macro. Test Test Gain or test item Test Channel Input 1/2 ~ Output 1/2 Input 3/4 ~ Output 3/4 Input 0dB / Output +4dBu Input 5/6 ~ Output 5/6 Input 7/8 ~ Output 7/8...
  • Page 80 TEST PROCEDURES 4-4. Fundamental Setting of ATS-2 4-4-3.Analyzer Setting. 4-4-1.Analog Generator Setting. Item Setting Instrument Audio Analyzer Item Setting Input Analog Wave form Sine(Normal) Level Set the units "dBu" Frequency 1kHz Frequency Set the units "kHz" Out puts A/B-ON Range Check both Track Track-A...
  • Page 81 TEST PROCEDURES 4-5.Automatic test setting on ATS2. Load the ATS2 macro file “ESP88 TestMacro.atsb”. Click on the Macro Editor button. The Macro Editor window shown at the bottom of the page will open. CAUTION: Do not change any of the text in the Macro Editor window, or you will change the test parameters, corrupting the test file and causing the test to fail.
  • Page 82 TEST PROCEDURES 4-6. About Automatic test setting on ATS2. This macro file “ESP88 TestMacro.atsb” can measure all items listed in section 4-3. The order of testing. Audio quality can be measured and logged automatically. When you click on the START/RESUME button in the Macro Editor window toolbar, the dialog box shown at right will appear on the screen.
  • Page 83 TEST PROCEDURES 4-7. Phantom Power test on the ATS2. The Phantom test is done by the Phantom checker hardware. This test will proceed automatically. 4-8. RS485 test on the ATS2. The RS485 test is performed by checking to see if the unit can see the CC-16 controller that is connected to the RS485 connector.
  • Page 84 TEST PROCEDURES 4-9. Test log file. This test will be saved automatically as a text file with the file name specified in step 4.6. The text file format is as shown below.
  • Page 85 TEST PROCEDURES 4-10. Pass/Fail evaluation and report of this test. The log file data must be checked for each item. The Excel test file “ESPTestReporter.xls” can check all of the items that are logged. This file has a macro to load the data from the log data text (.txt) file. Total Pass/Fail result.
  • Page 86 TEST PROCEDURES This is an example of the PASSED ESP-88 chassis test data in Excel format. 0T1-400357-4 Device under test According to OT1-400338-5 Serial Number 4x4s2e1Nom2 Result Passed Date of test 2006,07,10 Tester's Name Total Result TRUE LEGO 8x8 Standard Version TEST Total AMPL 3.93...
  • Page 87 TEST PROCEDURES Noise Test ATS2 Settings Item Setting Frequency Amplitude 22HZ / 22KHz LPF Filter “A” Weighting Test Limits Item Upper limit Lower limit Level -77dBu -200dBu FRQ20kHz ATS2 Settings Item Setting Frequency 20kHz Amplitude +4.00dBu <10HZ / FS/2 Filter None Test Limits Item...
  • Page 88 TEST PROCEDURES 19.5dBu ATS2 Settings Item Setting Frequency 1kHz Amplitude +23.5dBu (Nominal +19.5dB) 22HZ / 22KHz LPF Filter “A” Weighting Test Limits Item Upper limit Lower limit Function(THD+N) 1.5% Perform these tests for channels 1 through 8. 5-2.Gain at +14dB ESP Setting: Set all channel gains to = 14dB.
  • Page 89 TEST PROCEDURES 5-3.Gain +24dB ESP-88 Chassis Settings: Set all channel gains to = 24dB. (Command on COM = ^BA{1/2}{L/R}24^C) AMPL(1kHz) ATS2 Settings Item Setting Frequency 1kHz Amplitude -20.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit Lower limit Level +5.5dBu +2.5dBu...
  • Page 90 TEST PROCEDURES Noise ATS2 Settings Item Setting Frequency Amplitude 22HZ / 22KHz LPF Filter “A” Weighting Test Limits Item Upper limit Lower limit Level -77dBu -200dBu Perform this test on channels 1 through 8. 5-3-2.Gain +36dB (Perform this test if using the 4x4 Series II card) ESP Settings: Set all channel gains to = 36dB.
  • Page 91 TEST PROCEDURES 5-4.Gain +42dB ESP Settings: Set all channel gains to = 42dB. (Command on COM = ^BA{1/2}{L/R}42^C) AMPL(1kHz) ATS2 Settings Item Setting Frequency 1kHz Amplitude -38.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit Lower limit Level +5.5dBu +2.5dBu Noise...
  • Page 92 TEST PROCEDURES Noise ATS2 Settings Item Setting Frequency Amplitude 22HZ / 22KHz LPF Filter “A” Weighting Test Limits Item Upper limit Lower limit Level -68dBu -200dBu FRQ20kHz ATS2 Settings Item Setting Frequency 20kHz Amplitude -44.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit...
  • Page 93 TEST PROCEDURES 19.5dBu ATS2 Settings Item Setting Frequency 1kHz Amplitude -24.5dBu (Nominal +19.5dB) 22HZ / 22KHz LPF Filter “A” Weighting Test Limits Item Upper limit Lower limit Function(THD+N) 1.5% Perform this test on channels 1 through 8. 5-6.Gain +54dB ESP Setting: Set all channel gains to = 54dB. (Command on COM = ^BA{1/2}{L/R}54^C) AMPL(1kHz) ATS2 Settings...
  • Page 94 TEST PROCEDURES 5-7.Gain +64dB ESP Setting: Set all channel gains to = 64dB. (Command on COM = ^BA{1/2}{L/R}64^C) AMPL(1kHz) ATS2 Settings Item Setting Frequency 1kHz Amplitude -60.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit Lower limit Level +5.5dBu +2.5dBu Noise...
  • Page 95 TEST PROCEDURES THDN ATS2 Settings Item Setting Frequency 1kHz Amplitude -60.00dBu 22HZ / 22KHz LPF Filter “A” Weighting Test Limits Item Upper limit Lower limit Function(THD+N) 0.12% 19.5dBu ATS2 Settings Item Setting Frequency 1kHz Amplitude -40.5 dBu (Nominal +19.5dB) 22HZ / 22KHz LPF Filter “A”...
  • Page 96 TEST PROCEDURES Test Limits Item Upper limit Lower limit Level -77dBu -200dBu FRQ20kHz ATS2 Settings Item Setting Frequency 20kHz Amplitude +4.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit Lower limit Level -8.5dBu -11.5dBu FRQ20Hz ATS2 Settings Item Setting Frequency 20Hz...
  • Page 97 TEST PROCEDURES 6. Phantom test The phantom test will be done after the audio tests. Pass/Fail is detected by “Phantom Checker”. This phantom checker is modified a GIO used to measure the voltage of the phantom power. Test Limits Item Pass Fail Measured channel...
  • Page 98 TEST PROCEDURES 9. LAN Test. The configuration of ESP is done by the Local Area Network (LAN). Therefore LAN communication can be confirmed by the ESP and can be settled by the design tool and that can measure it in the correct situation. Test Limits Item Pass...
  • Page 99 TEST PROCEDURES Once the test is complete, open the ControlSpace ® software and set the chassis so that there is no connection, as shown in the examples below. This must be done so that the chassis will not be configured for pass-through when it gets back to the customer. Setting of outside of ESP No connection Write no connection by “connecting”.
  • Page 100 TEST PROCEDURES 13. Viewing the test results. The log data that was obtained by the ATS2 macro must be evaluated by opening the Excel sheet that was described in section “4-10. Pass/Fail evaluation and report of this test.” Device under test According to OT1-400338 Serial Number ESP-1...
  • Page 101 Figure 8. Astec LPT83 Switch Mode Power Supply...

  • Page 102: Dc Power Supply +5V Adjustment Procedures

    The examples shown at right are for units with the IPD supply. If the wiring harness connector has a translucent plastic body, unplug it from the power supply and motherboard and discard it. Install the upgraded harness Bose ® part number 318938-001S.
  • Page 103 IPD supply. If the wiring harness connector has a translucent plastic body, unplug it from the power supply and motherboard ® and discard it. Install the upgraded harness Bose part number 318935-001S. Note: The wiring harnesses for the IPD and Astec supplies are NOT interchangeable.

  • Page 104: Chassis Low-Noise Fan Installation Procedure

    ESP-88 Chassis Low-Noise Fan Installation Procedure Note: Some installations of the ESP-88 chassis require a lower noise fan than was originally supplied with these units. The procedure below details installation of this new, low noise fan. Units built after 5/7/2010 come standard with this fan. Note: The new fan is thicker than the standard fan, requiring the Integrated Power Designs (IPD) power supply to be mounted on its side to provide adequate clearance.
  • Page 105 ESP-88 Chassis Low-Noise Fan Installation Procedure The grommets just pull through the existing screws holes in the chassis side wall. Make sure they are fully seated against the outside of the chassis Take care to not damage them. 8. Install the new fan onto the rubber grom- mets by aligning the mounting holes in the fan frame with the grommets.

  • Page 106: Troubleshooting

    TROUBLESHOOTING Symptom Possible Solution • No Power Turn power on, plug in power cord. • Power is on, but no Verify that there is an input signal from the source. The audio input sound indicator should be green (or yellow). •...

  • Page 107: Service Manual Revision History

    SERVICE MANUAL REVISION HISTORY Date Revision Description of Change Change Driven Pages Level Affected 10/08 Document released at revision 00. Service manual release 5/09 Added power supply +5V adjustment New information 102-103 procedures 8/13 Added new power supply part number. New part number Added low noise fan installation procedure New procedure...
  • Page 108 SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE Bose Corporation The Mountain Framingham Massachusetts USA 01701 P/N: 313419-SM Rev. 02 8/2013 (P) http://serviceops.bose.com...

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