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10 SERVICE SCHEDULE
Grease all moving parts (e.g. side stand, hand lever, chain, etc.) and check for smooth
operation.
Check the basic throttle valve position sensor setting.
Change the spark plug and spark plug connector.
Change the fuel filter.
Check the clutch.
Clean the air filter and air filter box.
Change the glass fiber yarn filling in the main silencer.
Service the fork.
Perform the shock absorber service.
Check all screws, nuts, and hose clips for a tight fit.
Change the fuel screen.
Check the fuel pressure.
Check the antifreeze and coolant level. (
Check the coolant level. (
Change the coolant.
Check the headlight setting. (
Check the steering head bearing for play. (
Lubricate the steering head bearing.
Check the reed valve housing, reed valve and intake flange.
Check the electric starter drive.
Change the oil pump; clean the oil screen.
Clean the oil screen in the oil tank.
Perform minor engine service. (Change the piston. Check the cylinder head. Change
the O-rings of the manifold and the cylinder head. Check the cylinder and Z dimension.
Check the exhaust control for function and smooth operation. Check the pressure sensor
flange for cracks and damage).
Perform major engine service including removing and installing the engine. (Change the
connecting rod, conrod bearing, and crank pin. Check the transmission and the shift
mechanism. Change all the engine bearings, the radial shaft seal rings and the seals.)
Final check: Check the vehicle for operating safety and take for a test ride.
Read out the error memory after the test ride using the KTM diagnostics tool.
Make a service entry in KTM Dealer.net.
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One-time interval
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Periodic interval
48
After 15 operating hours / Every 15 operating hours
(
p. 72)
(
p. 130)
p. 117)
p. 118)
(
p. 121)
p. 114)
p. 64)
(
p. 65)
(
p. 134)
Every 90 operating hours
Every 45 operating hours
After 1 operating hour
(
p. 74)
every 24 months
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