KTM 150 EXC 2023 Manuals

Manuals and User Guides for KTM 150 EXC 2023. We have 2 KTM 150 EXC 2023 manuals available for free PDF download: Owner's Manual, Setup Instructions

KTM 150 EXC 2023 Owner's Manual (177 pages)

Brand: KTM | Category: Motorcycle | Size: 9.9 MB

Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice 2
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
10
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
12
Important Notes 3
13
Manufacturer Warranty,, Implied Warranty
13
Fuel, Auxiliary Substances
13
Spare Parts, Technical Accessories
13
Service
13
Figures
13
Customer Service
13
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
Serial Numbers
16
Vehicle Identification Number
16
Type Label
16
Key Number (150 EXC EU)
16
Engine Number
16
Fork Part Number
17
Shock Absorber Article Number
17
Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Stop Button (150 EXC EU)
18
Stop Button (150 XC-W US)
19
Horn Button (150 EXC EU)
19
Light Switch (150 EXC EU)
19
Light Switch (150 XC-W US)
19
Turn Signal Switch (150 EXC EU)
20
Emergency off Switch (150 EXC EU)
20
Start Button
20
Overview of Indicator Lights (150 EXC EU)
21
Overview of Indicator Lights (150 XC-W US)
21
Opening the Fuel Tank Filler Cap
21
Closing the Fuel Tank Filler Cap
22
Opening 2-Stroke Oil Tank Cap
22
Closing 2-Stroke Oil Tank Cap
23
Cold Start Button
23
Idle Speed Adjusting Screw
24
Shift Lever
24
Kick Starter Lever
25
Foot Brake Lever
25
Side Stand
25
Steering Lock (150 EXC EU)
26
Locking the Steering (150 EXC EU)
26
Unlocking the Steering (150 EXC EU)
26
Combination Instrument 7
27
Combination Instrument Overview
27
Activation and Test
27
Setting Kilometers or Miles
27
Adjusting Combination Instrument Function
28
Setting the Clock
28
Viewing the Lap Time
29
Display Mode SPEED (Speed)
30
Display Mode SPEED/H (Operating Hours)
30
Setup Menu
30
Adjusting the Unit of Measurement
31
Display Mode SPEED/CLK (Time)
32
Setting the Clock
32
Display Mode SPEED/LAP (Lap Time)
32
Viewing the Lap Time
33
Display Mode SPEED/ODO (Odometer)
33
Display Mode SPEED/TR1 (Trip Master 1)
34
Display Mode SPEED/TR2 (Trip Master 2)
34
Adjusting TR2 (Trip Master 2)
34
Display Mode SPEED/A1 (Average Speed 1)
35
Display Mode SPEED/A2 (Average Speed 2)
35
Display Mode SPEED/S1 (Stop Watch 1)
36
Display Mode SPEED/S2 (Stop Watch 2)
36
Table of Functions
37
Table of Conditions and Menu Activation
38
Preparing for Use 8
39
Advice on Preparing for First Use
39
Running in the Engine
40
Starting Power of Lithium-Ion Batteries at Low Temperatures
41
Preparing the Vehicle for Difficult Operating Conditions
41
Preparing the Vehicle for Riding on Dry Sand
41
Preparing the Vehicle for Riding on Wet Sand
43
Preparing the Vehicle for Riding on Wet and Muddy Circuits
44
Preparing Vehicle for High Temperatures or Slow Riding
44
Preparing the Vehicle for Low Temperatures or Snow
45
Riding Instructions
46
Checks and Maintenance Measures When Preparing for Use
46
Starting the Vehicle
46
Starting off
47
Shifting, Riding
47
Braking
48
Stopping, Parking
49
Transporting
49
Refueling
50
Adding 2-Stroke Oil
51
10 Service Schedule
52
Additional Information
52
Required Work
52
Recommended Work
53
Tuning the Chassis 11
55
Checking the Basic Chassis Setting with the Rider's Weight
55
Compression Damping of the Shock Absorber
55
Adjusting the Low-Speed Compression Damping of the Shock Absorber
55
Adjusting the High-Speed Compression Damping of the Shock Absorber
56
Adjusting the Rebound Damping of the Shock Absorber
57
Measuring the Dimension of the Rear Wheel Unloaded
57
Checking the Static Sag of the Shock Absorber
58
Checking the Riding Sag of the Shock Absorber
58
Adjusting the Spring Preload of the Shock Absorber
59
Adjusting the Riding Sag
60
Checking the Basic Setting of the Fork
60
Adjusting the Compression Damping of the Fork
61
Adjusting the Rebound Damping of the Fork
61
Adjusting the Spring Preload of the Fork
62
Handlebar Position
63
Adjusting the Handlebar Position
63
Service Work on the Chassis 12
65
Raising the Motorcycle with a Lift Stand
65
Removing the Motorcycle from the Lift Stand
65
Bleeding the Fork Legs
65
Cleaning the Dust Boots of the Fork Legs
66
Removing the Fork Protector
66
Installing the Fork Protector
67
Removing the Fork Legs
67
Installing the Fork Legs
68
Removing the Lower Triple Clamp
68
Installing the Lower Triple Clamp
69
Checking the Steering Head Bearing Play
71
Adjusting the Steering Head Bearing Play
72
Lubricating the Steering Head Bearing
73
Removing Front Fender
73
Installing Front Fender
73
Removing the Shock Absorber
74
Installing the Shock Absorber
74
Removing the Seat
75
Mounting the Seat
75
Removing the Air Filter Box Cover
76
Installing the Air Filter Box Cover
76
Removing the Air Filter
77
Installing the Air Filter
77
Cleaning the Air Filter and Air Filter Box
78
Preparing Air Filter Box Cover for Securing
78
Removing the Main Silencer
79
Installing the Main Silencer
79
Changing the Glass Fiber Yarn Filling in the Main Silencer
79
Removing the Fuel Tank
80
Installing the Fuel Tank
82
Checking the Chain for Dirt
83
Cleaning the Chain
84
Checking the Chain Tension
84
Adjusting the Chain Tension
85
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
86
Checking the Frame
89
Checking the Link Fork
89
Checking the Throttle Cable Routing
89
Checking the Rubber Grip
90
Adjusting the Basic Position of the Clutch Lever
91
Checking/Correcting the Fluid Level of the Hydraulic Clutch
91
Changing the Hydraulic Clutch Fluid
92
Removing Engine Guard
93
Installing the Engine Guard
93
13 Brake System
94
Checking the Free Travel of the Hand Brake Lever
94
Adjusting the Free Travel of the Handbrake Lever (150 EXC EU)
94
Adjusting the Basic Position of the Hand Brake Lever (150 XC-W US)
95
Checking the Brake Discs
95
Checking the Front Brake Fluid Level
96
Adding Front Brake Fluid
96
Checking the Front Brake Linings
97
Changing the Brake Linings of the Front Brake
98
Checking the Free Travel of Foot Brake Lever
100
Adjusting the Basic Position of the Foot Brake Lever
100
Checking the Rear Brake Fluid Level
101
Adding Rear Brake Fluid
102
Checking the Brake Linings of the Rear Brake
103
Changing the Rear Brake Linings
103
14 Wheels, Tires
106
Removing the Front Wheel
106
Installing the Front Wheel
107
Removing the Rear Wheel
107
Installing the Rear Wheel
108
Checking the Tire Condition
110
Checking Tire Pressure
110
Checking Spoke Tension
111
15 Electrical System
112
Removing the 12-V Battery
112
Installing the 12-V Battery
114
Charging the 12-V Battery
115
Changing Main Fuse
117
Changing the Fuses of Individual Electrical Power Consumers
118
Removing the Headlight Mask with the Headlight
120
Installing the Headlight Mask with the Headlight
120
Changing the Headlight Bulb
121
Changing the Turn Signal Bulb (150 EXC EU)
122
Checking the Headlight Setting
122
Adjusting the Headlight Range
123
Changing the Combination Instrument Battery
123
Diagnostics Connector
124
Cooling System 16
125
Checking the Antifreeze and Coolant Level
125
Checking the Coolant Level
126
Draining the Coolant
126
Refilling with Coolant
127
Changing the Coolant
129
Tuning the Engine 17
131
Checking the Play in the Throttle Cable
131
Adjusting the Play in the Throttle Cable
131
Setting the Characteristic Map of the Throttle Response
132
Adjusting the Idle Speed
133
Programming Ambient Air Pressure
134
Ignition Curve Plug-In Connector
135
Changing the Ignition Timing Map
135
Checking the Basic Position of the Shift Lever
136
Adjusting the Basic Position of the Shift Lever
136
Service Work on the Engine 18
137
Changing the Fuel Screen
137
Checking 2-Stroke Oil Level
138
Priming Oil Pump
138
Cleaning the Oil Screen in the Oil Tank
142
Checking the Gear Oil Level
145
Changing the Gear Oil
145
Adding the Gear Oil
146
19 Cleaning, Care
148
Cleaning the Motorcycle
148
Checks and Maintenance Steps for Winter Operation
149
20 Storage
150
Preparing for Use after Storage
151
21 Troubleshooting
152
Blink Code 22
155
Technical Data 23
157
Engine
157
Engine Tightening Torques
157
Capacities
159
Gear Oil
159
Coolant
159
Fuel
159
Chassis
159
Electrical System
160
Tires
161
Fork
161
Shock Absorber
161
Chassis Tightening Torques
162
Substances 24
165
Auxiliary Substances 25
167
Standards 26
169
27 Index of Special Terms
170
List of Abbreviations 28
171
29 List of Symbols
172
Red Symbols
172
Yellow and Orange Symbols
172
Green and Blue Symbols
172
Index
173

KTM 150 EXC 2023 Setup Instructions (45 pages)

Brand: KTM | Category: Motorcycle | Size: 4.2 MB

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