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Table of Contents
Related Manuals for KTM 125 SX 2018
Summary of Contents for KTM 125 SX 2018
- Page 1 SETUP INSTRUCTIONS 2018 125 SX 150 SX Art. no. 3213725en...
- Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
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Page 4: Means Of Representation
1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips. - Page 5 2 SETUP Unpacking and setting up the vehicle Package 2 – Remove the box and the plastic packaging. Info To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. – Remove the separate enclosure and unpack it. Check that the scope of supply is complete using the enclosed pack- E00851-10 ing list.
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Page 6: Mount And Tighten Screws
2 SETUP – Position the vehicle on a lift stand. – Check the vehicle for transport damage. 402051-01 – Remove the cardboard from around the shock absorber. – Position the angle lever and linkage lever. – Mount and tighten fitting Guideline Nut, linkage lever M14x1.5... - Page 7 2 SETUP Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamp. – Mount screws but do not tighten yet. – First bolt the handlebar clamp with screws onto the longer, higher side of the handlebar supports so that both parts touch. –...
- Page 8 2 SETUP Left and right footrest – Position the new footrest and pin. Info Only insert the pin to the extent that the spring can still be mounted. R01229-10 – Position spring as shown. Spring engages in area K00621-10 – Press the spring with special tool Pliers for footrest spring (79029083000) The special tool is applied to area...
- Page 9 Screw, frame protec- 3 Nm (2.2 lbf ft) K00861-12 – Mount cable tie(s). – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Apply the sticker included in the delivery (optional).
- Page 10 3 WORK Raising the motorcycle with a lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
- Page 11 3 WORK Info Grooves are milled into the side of the upper end of the fork legs. The second milled groove (from the top) must be flush with the top edge of the upper triple clamp. The air suspension is located in the left fork leg. The pressure and rebound damping is located in the right fork leg.
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Page 12: Tighten Screws 3 . Guideline
3 WORK – Lift the front wheel into the fork, position it, and insert the wheel spindle. The brake linings are correctly positioned. – Mount and tighten screw Guideline Screw, front wheel M20x1.5 35 Nm (25.8 lbf ft) spindle – Operate the hand brake lever several times until the brake lin- K00454-11 ings are seated correctly against the brake disc. -
Page 13: Remove Screws
3 WORK Removing the seat – Remove screws – Raise the rear of the seat, pull the seat back, and lift it off. F00017-10 Mounting the seat – Mount the front of the seat on the collar bushing of the fuel tank, lower the seat at the rear, and push the seat forward. - Page 14 3 WORK Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
- Page 15 3 WORK Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
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Page 16: Technical Data
4 TECHNICAL DATA Chassis tightening torques Screw, fixed grip 5 Nm (3.7 lbf ft) Loctite ® 243™ Screw, service hour counter 1 Nm (0.7 lbf ft) Spoke nipple, front wheel M4.5 6 Nm (4.4 lbf ft) Spoke nipple, rear wheel M4.5 6 Nm (4.4 lbf ft) Remaining nuts, chassis... - Page 17 4 TECHNICAL DATA Remaining screws, chassis 45 Nm (33.2 lbf ft) Screw, bottom shock absorber 60 Nm (44.3 lbf ft) Loctite ® 2701™ Screw, handlebar support 40 Nm (29.5 lbf ft) Loctite ® 243™ Screw, top shock absorber 60 Nm (44.3 lbf ft) Loctite ®...
- Page 18 5 SUBSTANCES Engine oil, 2-stroke Standard/classification – JASO FD ( p. 18) Guideline – Only use high grade 2-stroke engine oil of a reputable brand. Fully synthetic Recommended supplier Motorex ® – Cross Power 2T Super unleaded (ROZ 98 / RON 98 / PON 94) Standard/classification –...
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Page 19: Auxiliary Substances
6 AUXILIARY SUBSTANCES Long-life grease Recommended supplier Motorex ® – Bike Grease 2000... - Page 20 7 STANDARDS JASO FD JASO FD is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
- Page 21 *3213725en* 3213725en 05/2017 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...
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