KTM 150 EXC TPI 2021 Manuals

Manuals and User Guides for KTM 150 EXC TPI 2021. We have 1 KTM 150 EXC TPI 2021 manual available for free PDF download: Owner's Manual

KTM 150 EXC TPI 2021 Owner's Manual (173 pages)

Brand: KTM | Category: Motorcycle | Size: 8.44 MB

Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice 2
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
10
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
12
Important Notes 3
13
Manufacturer and Implied Warranty
13
Fuel, Auxiliary Substances
13
Spare Parts, Accessories
13
Service
13
Figures
13
Customer Service
13
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
Serial Numbers
16
Vehicle Identification Number
16
Type Label
16
Key Number (150 EXC TPI EU)
16
Engine Number
16
Fork Part Number
17
Shock Absorber Article Number
17
Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Switch-Off Button (150 EXC TPI EU)
18
Switch-Off Button (150 XC-WTPI US)
19
Horn Button (150 EXC TPI EU)
19
Light Switch (150 EXC TPI EU)
19
Light Switch (150 XC-W TPI US)
19
Turn Signal Switch (150 EXC TPI EU)
20
Emergency off Switch (150 EXC TPI EU)
20
Start Button
20
Overview of Indicator Lamps (150 EXC TPI EU)
21
Overview of Indicator Lamps (150 XC-W TPI US)
21
Opening the Fuel Tank Filler Cap
21
Closing the Fuel Tank Filler Cap
22
Opening 2-Stroke Oil Tank Cap
22
Closing 2-Stroke Oil Tank Cap
23
Cold Start Button
23
Idle Speed Adjusting Screw
24
Shift Lever
24
Kick Starter Lever
25
Foot Brake Lever
25
Side Stand
25
Steering Lock (150 EXC TPI EU)
26
Locking the Steering (150 EXC TPI EU)
26
Unlocking the Steering (150 EXC TPI EU)
26
Combination Instrument 7
27
Combination Instrument Overview
27
Activation and Test
27
Setting the Kilometers or Miles
27
Adjusting Combination Instrument Function
28
Setting the Clock
29
Viewing the Lap Time
29
Display Mode SPEED (Speed)
30
Display Mode SPEED/H (Operating Hours)
30
Setup Menu
30
Adjusting the Unit of Measurement
31
Display Mode SPEED/CLK (Time)
32
Setting the Clock
32
Display Mode SPEED/LAP (Lap Time)
32
Viewing the Lap Time
33
Display Mode SPEED/ODO (Odometer)
33
Display Mode SPEED/TR1 (Trip Master 1)
34
Display Mode SPEED/TR2 (Trip Master 2)
34
Adjusting TR2 (Trip Master 2)
34
Display Mode SPEED/A1 (Average Speed 1)
35
Display Mode SPEED/A2 (Average Speed 2)
35
Display Mode SPEED/S1 (Stop Watch 1)
36
Display Mode SPEED/S2 (Stop Watch 2)
36
Table of Functions
37
Table of Conditions and Menu Activation
38
Preparing for Use 8
39
Advice on Preparing for First Use
39
Running in the Engine
40
Starting Power of Lithium-Ion Batteries at Low Temperatures
41
Preparing the Vehicle for Difficult Operating Conditions
41
Preparing the Vehicle for Riding on Dry Sand
41
Preparing the Vehicle for Riding on Wet Sand
43
Preparing the Vehicle for Riding on Wet and Muddy Circuits
44
Preparing Vehicle for High Temperatures or Slow Riding
44
Preparing the Vehicle for Low Temperatures or Snow
45
Riding Instructions
46
Checks and Maintenance Measures When Preparing for Use
46
Starting the Vehicle
46
Starting off
47
Shifting, Riding
47
Braking
48
Stopping, Parking
49
Transporting
49
Refueling
50
Adding 2-Stroke Oil
51
10 Service Schedule
52
Additional Information
52
Required Work
52
Recommended Work
53
Tuning the Chassis 11
55
Checking the Basic Chassis Setting with the Rider's Weight
55
Compression Damping of the Shock Absorber
55
Adjusting the Low-Speed Compression Damping of the Shock Absorber
55
Adjusting the High-Speed Compression Damping of the Shock Absorber
56
Adjusting the Rebound Damping of the Shock Absorber
57
Measuring the Dimension of the Rear Wheel Unloaded
57
Checking the Static Sag of the Shock Absorber
58
Checking the Riding Sag of the Shock Absorber
58
Adjusting the Spring Preload of the Shock Absorber
59
Adjusting the Riding Sag
60
Checking the Basic Setting of the Fork
60
Adjusting the Compression Damping of the Fork
61
Adjusting the Rebound Damping of the Fork
61
Handlebar Position
62
Adjusting the Handlebar Position
62
12 Service Work on the Chassis
64
Raising the Motorcycle with a Lift Stand
64
Removing the Motorcycle from the Lift Stand
64
Bleeding the Fork Legs
64
Cleaning the Dust Boots of the Fork Legs
65
Removing the Fork Protector
65
Installing the Fork Protector
66
Removing the Fork Legs
66
Installing the Fork Legs
67
Removing the Lower Triple Clamp
67
Installing the Lower Triple Clamp
68
Checking Steering Head Bearing Play
70
Adjusting the Steering Head Bearing Play
71
Lubricating the Steering Head Bearing
72
Removing Front Fender
72
Installing Front Fender
72
Removing the Shock Absorber
73
Installing the Shock Absorber
73
Removing the Seat
74
Mounting the Seat
74
Removing the Air Filter Box Cover
75
Installing the Air Filter Box Cover
75
Removing the Air Filter
76
Installing the Air Filter
76
Cleaning the Air Filter and Air Filter Box
77
Preparing Air Filter Box Cover for Securing
77
Removing the Main Silencer
78
Installing the Main Silencer
78
Changing the Glass Fiber Yarn Filling in the Main Silencer
78
Removing the Fuel Tank
79
Installing the Fuel Tank
81
Checking the Chain for Dirt
82
Cleaning the Chain
83
Checking the Chain Tension
83
Adjusting the Chain Tension
84
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
85
Checking the Frame
88
Checking the Link Fork
88
Checking Throttle Cable Routing
88
Checking the Rubber Grip
89
Adjusting the Basic Position of the Clutch Lever
89
Checking/Correcting the Fluid Level of the Hydraulic Clutch
90
Changing the Hydraulic Clutch Fluid
91
Removing Engine Guard
92
Installing the Engine Guard
92
Brake System 13
93
Checking the Free Travel of the Hand Brake Lever
93
Adjusting the Free Travel of the Handbrake Lever (150 EXC TPI EU)
93
Adjusting the Basic Position of the Hand Brake Lever (150 XC-WTPI US)
94
Checking the Brake Discs
94
Checking the Front Brake Fluid Level
95
Adding Front Brake Fluid
95
Checking the Front Brake Linings
96
Changing the Brake Linings of the Front Brake
97
Checking the Free Travel of Foot Brake Lever
99
Adjusting the Basic Position of the Foot Brake Lever
99
Checking the Rear Brake Fluid Level
100
Adding Rear Brake Fluid
101
Checking the Brake Linings of the Rear Brake
102
Changing the Brake Linings of the Rear Brake
102
Wheels, Tires 14
105
Removing the Front Wheel
105
Installing the Front Wheel
106
Removing the Rear Wheel
106
Installing the Rear Wheel
107
Checking the Tire Condition
109
Checking Tire Pressure
109
Checking Spoke Tension
110
Electrical System 15
111
Removing the 12-V Battery
111
Installing the 12-V Battery
113
Charging the 12-V Battery
114
Changing Main Fuse
116
Changing the Fuses of Individual Power Consumers
117
Removing the Headlight Mask with the Headlight
119
Installing the Headlight Mask with the Headlight
119
Changing the Headlight Bulb
120
Changing the Turn Signal Bulb (150 EXC TPI EU)
121
Checking the Headlight Setting
121
Adjusting the Headlight Range
122
Changing the Combination Instrument Battery
122
Diagnostics Connector
123
16 Cooling System
124
Checking the Antifreeze and Coolant Level
124
Checking the Coolant Level
125
Draining the Coolant
125
Refilling with Coolant
126
Changing the Coolant
128
17 Tuning the Engine
130
Checking the Throttle Cable Play
130
Adjusting the Throttle Cable Play
130
Setting the Characteristic Map of the Throttle Response
131
Adjusting the Idle Speed
132
Programming Ambient Air Pressure
133
Ignition Curve Plug-In Connector
134
Changing the Ignition Timing Map
134
Checking the Basic Position of the Shift Lever
135
Adjusting the Basic Position of the Shift Lever
135
18 Service Work on the Engine
136
Changing the Fuel Screen
136
Checking 2-Stroke Oil Level
137
Priming Oil Pump
137
Cleaning the Oil Screen in the Oil Tank
139
Checking the Gear Oil Level
142
Changing the Gear Oil
142
Adding the Gear Oil
144
Cleaning, Care 19
145
Cleaning the Motorcycle
145
Checks and Maintenance Steps for Winter Operation
146
Storage 20
147
Preparing for Use after Storage
148
Troubleshooting 21
149
22 Blink Code
152
23 Technical Data
154
Engine
154
Engine Tightening Torques
154
Capacities
156
Gear Oil
156
Coolant
156
Fuel
156
Chassis
156
Electrical System
157
Tires
157
Fork
158
Shock Absorber
158
Chassis Tightening Torques
159
Substances 24
161
Auxiliary Substances 25
163
Standards 26
165
27 Index of Special Terms
166
List of Abbreviations 28
167
29 List of Symbols
168
Red Symbols
168
Yellow and Orange Symbols
168
Green and Blue Symbols
168
Index
169

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KTM 150 EXC TPI 2021 Owner's Manual (173 pages)

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